Bailey Orion User manual

Owners Manual

Owner’s Details
Model _________________________________________________________________
Vehicle Identification Number V.I.N. _______________________________________
Owner’s Name __________________________________________________________
Address ________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Tel. No. _________________________________________________________________
Key Nos: All Doors _____________________________________________________
Retailer’s Name _________________________________________________________
Address ________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Tel. No. _________________________________________________________________
MY2012/Bailey Orion

Contents
Owner’s Details ............................................................ 1
1.1 INTRODUCTION ........................................... 1-1
1.2 WARRANTY .................................................. 1-2
1.3 ORION CARAVAN WARRANTY COVER .... 1-2
1.3.1 6Year Body Shell Integrity Guarantee ..........1-2
1.3.2 3 Year Manufacturers Warranty ..................... 1-2
1.3.3 Warranty Extensions ..................................... 1-3
1.3.4 Customer Support ......................................... 1-3
1.3.5 Terms and Conditions ....................................1-3
1.4 CARAVAN REGISTRATION AND
IDENTIFICATION SCHEME (C.R.I.S) ........... 1-6
1.5 SAFETY ........................................................ 1-7
2.1 INTRODUCTION ........................................... 2-1
2.2 CARAVAN AND TOWING VEHICLE
TERMS .......................................................... 2-1
2.2.1 Measurement of nose weight ........................ 2-2
2.2.2 The caravan to towing vehicle weight ratio ...2-2
2.2.3 Towing vehicle’s rear suspension ..................2-2
2.2.4 Recommended tow ball height ...................... 2-3
2.2.5 Secondary braking cable (Break away
device) ........................................................... 2-3
2.2.6 Loading and distribution of weight in the
caravan and car ............................................. 2-4
2.2.7 Noseweight .................................................... 2-5
2.2.8 Hitching up .................................................... 2-5
2.2.9 Hitching the caravan to the tow vehicle ......... 2-6
2.3 TOWING ........................................................ 2-8
2.3.1 Speed limits ................................................... 2-8
2.3.2 Pulling away .................................................. 2-8
2.3.3 Caravan handling .......................................... 2-8
2.3.4 Reversing ...................................................... 2-8
2.3.5 Motorway driving ........................................... 2-8
2.3.6 Mirrors ........................................................... 2-8
2.3.7 Passengers ................................................... 2-9
2.3.8 Snaking .......................................................... 2-9
2.3.9 Stabilisers ...................................................... 2-9
2.3.10 Road lighting ............................................... 2-10
2.3.11 Types of tyres fitted ..................................... 2-10
2.3.12 Tyre Wear and Damage .............................. 2-10
2.3.13 Tyre pressures ............................................. 2-11
2.3.14 Wheels ......................................................... 2-11
2.3.15 Spare Wheels .............................................. 2-12
2.3.16 Changing a Wheel ....................................... 2-12
2.3.17 Unhitching ................................................... 2-13
2.3.18 Levelling the caravan .................................. 2-13
2.3.19 Towing brackets ........................................... 2-13
2.3.20 Driving licences ........................................... 2-14
3.1 THE WATER SYSTEM .................................. 3-1
3.1.1 Water Supply ................................................. 3-1
3.1.2 The Submersible Pump ................................. 3-1
3.1.3 Troubleshooting ............................................. 3-2
3.1.4 Routine Maintenance .................................... 3-3
3.1.5 Cleaning Containers and the System ............ 3-3
3.1.6 Aquasource Direct Mains Water Connection . 3-3
3.1.7 Draining and Winterisation of the Water
System ........................................................... 3-3
3.1.8 Setting up the Water System ......................... 3-4
3.1.9 Shower tray ................................................... 3-4
3.1.10 Waste (Grey) Water System .......................... 3-4
3.2 THE GAS SYSTEM ....................................... 3-5
3.2.1 General information ....................................... 3-5
3.2.2 Types of gas .................................................. 3-5
3.2.3 Changing Gas Cylinders ............................... 3-6
3.2.4 Gas safety advice .......................................... 3-7
3.2.5 Awning Space LPG Appliance Exhaust ......... 3-7
3.2.6 Gas Leaks ..................................................... 3-7
3.2.7 Ventilation ...................................................... 3-7
3.2.8 Gas BBQ point .............................................. 3-8
3.3 THE ELECTRICAL SYSTEM – 230 VOLT ... 3-9
3.3.1 On arrival at caravan site .............................. 3-9
3.3.2 On leaving caravan site ............................... 3-10
3.3.3 Generators................................................... 3-10
3.3.4 Overseas connections ................................. 3-10
3.3.5 Mains unit .................................................... 3-11
3.4 THE ELECTRICAL SYSTEM – 12 VOLT ... 3-12
3.4.1 12-volt Control Panel ................................... 3-13
3.4.2 Auxiliary Battery storage/mains inlet ...........3-13
4.1 THE TRUMA ULTRASTORE WATER
HEATER ........................................................ 4-1
4.1.1 Filling the Truma Ultrastore with water .......... 4-1
4.1.2 Gas operating instructions ............................. 4-2
4.1.3 Switching off (gas operation) ......................... 4-2
4.1.4 Electrical operating instructions (230v) ......... 4-3
4.1.5 Draining the water heater .............................. 4-3
4.1.6 Maintenance .................................................. 4-3
4.1.7 Important Operating Notes: ........................... 4-4
4.1.8 General Safety Notes: ................................... 4-4
4.1.9 Technical Data ............................................... 4-5
4.2 WHALE SPACE HEATER ............................. 4-6
4.2.1 General Safety Notes .................................... 4-6
4.2.2 Operating Instructions ................................... 4-7
4.2.3 Maintenance .................................................. 4-7
4.2.4 Troubleshooting ............................................. 4-8
4.2.5 Gas Lockouts ................................................ 4-8
4.2.6 Other Lockouts .............................................. 4-8
4.2.7 Winterising ..................................................... 4-8
4.3 THE COUNTRY LEISURE COOKING
APPLIANCES ............................................... 4-9
4.4 THE LINEAR HOB ........................................ 4-9
4.4.1 Hotplate Burners ........................................... 4-9
4.5 THE MIDI OVEN & GRILL .......................... 4-10
4.5.1 Grill .............................................................. 4-10
4.5.2 Oven ............................................................ 4-11
4.5.3 Temperature Control .................................... 4-12
4.5.4 Cooking Guidelines ..................................... 4-12
4.5.5 Maintenance & Servicing ............................. 4-13
4.6 THE FIRE SENTRY SMOKE ALARM ......... 4-14
4.6.1 False Alarms ‘Hush’ Control ........................ 4-14
4.6.2 Testing ......................................................... 4-14
4.7 THETFORD REFRIGERATOR
MODEL N112 .............................................. 4-15
4.7.1 Switching on the refrigerator ....................... 4-15
4.7.2 Igniting and starting your refrigerator .......... 4-15
4.7.3 Electrical operation ...................................... 4-15
4.7.4 Power with gas ............................................ 4-16
4.7.5 Switching off the refrigerator........................ 4-16
4.7.6 Securing products for driving ....................... 4-16
4.7.7 Door locking mechanism ............................. 4-17
4.8 THETFORD CASSETTE C-250 TOILET .... 4-18
4.8.1 Introduction .................................................. 4-18
4.8.2 Preparing for use (standard) ....................... 4-20
4.8.3 Using the toilet (standard) ...........................4-20
4.8.4 Emptying ...................................................... 4-21
4.8.5 Emptying with Optional Features ................ 4-21
4.8.6 Cleaning and Maintenance ..........................4-21
4.8.7 Waste Holding Tank ..................................... 4-22

Contents
4.8.8 Winter operation .......................................... 4-22
4.8.9 Storage ........................................................ 4-23
4.9 AL-KO SECURE WHEEL LOCK
(optional extra)........................................... 4-24
4.10 THE ALKO CARAVAN CHASSIS ............... 4-25
4.10.1 Chassis members ........................................ 4-25
4.10.2 Drilling or welding of parts or accessories ... 4-25
4.10.3 Independent suspension ............................. 4-25
4.10.4 Coupling head ............................................. 4-25
4.10.5 Secondary braking (Breakaway cable) ........ 4-26
4.10.6 Uncoupling .................................................. 4-26
4.10.7 Brake drum/hub assembly ........................... 4-26
4.10.8 Operating instructions ................................. 4-26
4.10.9 Coupling ...................................................... 4-26
4.10.10 Stabiliser Unit: ............................................. 4-27
4.10.11 Uncoupling .................................................. 4-27
4.10.12 Checking the efficiency of the left/right
friction pads: ................................................ 4-27
4.10.13 Manoeuvring operation ................................ 4-27
4.10.14 Noises whilst driving .................................... 4-28
4.10.15 Remedial Action .......................................... 4-28
4.10.16 Storing ......................................................... 4-28
4.10.17 Towing ball ................................................... 4-28
4.10.18 Overrunning device ..................................... 4-28
4.10.19 Jockey wheel ............................................... 4-29
4.10.20 Brake linkage ............................................... 4-29
4.10.21 Corner steadies ........................................... 4-29
4.10.22 Braking system adjustment ......................... 4-29
4.10.23 Chassis Lubrication Points .......................... 4-31
4.11 HEKI 2 ROOFLIGHT ................................... 4-31
4.11.1 To open in the tilted position ........................ 4-31
4.11.2 To open in the intermediate position ............ 4-31
4.11.3 To open in the ventilation position ...............4-31
4.11.4 Closing the blinds ........................................ 4-32
4.11.5 Opening the blinds ...................................... 4-32
4.11.6 Care Instructions ......................................... 4-32
4.12 STATUS 530 DIRECTIONAL TELEVISION
& FM RADIO ANTENNA ............................. 4-33
4.12.1 Travelling ..................................................... 4-33
4.12.2 Operating the System .................................. 4-33
4.12.3 VHF Television Reception (Overseas Only) 4-33
4.12.4 Fault Finding ................................................ 4-34
4.13 DAEWOO MICROWAVE OVEN ................. 4-35
4.13.1 Precautions to avoid possible exposure to
excessive microwave energy ...................... 4-35
4.13.2 Operational Procedure ................................ 4-36
4.13.3 Wattage Output Chart .................................. 4-37
4.13.4 Controls ....................................................... 4-37
4.13.5 Weight Defrosting ........................................ 4-38
4.13.6 Time Defrosting ........................................... 4-38
4.13.7 Cooking in One Stage ................................. 4-38
4.13.8 Cooking in Two Stages ................................ 4-39
4.13.9 Easy Cooking .............................................. 4-39
4.13.10 Auto Cook .................................................... 4-39
4.13.11 Child Safety Lock ........................................ 4-40
4.13.12 To Stop The Oven While The Oven Is
Operating ..................................................... 4-40
4.13.13 Microwave Specifications ............................ 4-40
4.13.14 Before You Call For Service ........................ 4-41
4.13.15 Questions and Answers ............................... 4-41
5.1 GENERAL MAINTENANCE ......................... 5-1
5.1.1 Exterior .......................................................... 5-1
5.1.2 Acrylic Windows ............................................ 5-1
5.1.3 Window Catches and Stays .......................... 5-2
5.1.4 Interior walls .................................................. 5-2
5.1.5 Furniture ........................................................ 5-2
5.1.6 Mattresses ..................................................... 5-2
5.1.7 Care of your upholstery ................................. 5-2
5.1.8 Curtains ......................................................... 5-3
5.1.9 Hinges and Catches ...................................... 5-3
5.1.10 Free Standing Table ...................................... 5-3
5.1.11 Shower/Vanity Units ...................................... 5-3
5.1.12 Guidance on Cleaning Portable Water
Tanks and the Water System and in
Touring Caravans .......................................... 5-3
5.1.13 For Containers ............................................... 5-4
5.1.14 For Systems .................................................. 5-4
5.2 FIRE AND SAFETY PRECAUTIONS ........... 5-5
5.2.1 Children ......................................................... 5-5
5.2.2 Fire Extinguishers .......................................... 5-5
5.2.3 In Case of Fire ............................................... 5-5
5.2.4 Smoke Alarms ............................................... 5-5
5.2.5 Ventilation ...................................................... 5-5
5.2.6 Petrol/Diesel Fumes ...................................... 5-6
5.2.7 Original Equipment Appliances ..................... 5-6
5.2.8 Portable Appliances ....................................... 5-6
5.2.9 Modifications .................................................. 5-6
5.3 BUNK ASSEMBLY ........................................ 5-7
5.3.1 Slatted Bed (Fig. 1) ....................................... 5-7
5.4 WATER SYSTEM - FAULT FINDING ............ 5-8
5.4.1 FAULT - Water not flowing from any tap
when operated but pump runs .......................5-8
5.4.2 FAULT - Pump does not run .......................... 5-8
5.4.3 FAULT - Water flows from cold tap but has
reduced flow from hot .................................... 5-8
5.4.4 FAULT - Water flows from hot tap but has
reduced flow from cold .................................. 5-9
5.4.5 FAULT - Reduced flow from both hot and
cold taps ........................................................ 5-9
5.4.6 FAULT - Reduced flow from either taps......... 5-9
5.4.7 FAULT - Water Heater pressure relief valve
venting water ................................................. 5-9
5.4.8 FAULT - Water heater difficult to drain ......... 5-10
5.5 ROOM HEATER - FAULT FINDING ........... 5-11
5.5.1 FAULT - Heater will not light ........................ 5-11
5.5.2 FAULT - Heater lights .................................. 5-11
5.5.3 FAULT - Blown Air ....................................... 5-11
5.6 BRAKE FAULT FINDING CHART - AL-KO 5-12
5.6.1 FAULT - Braking is one-sided ...................... 5-12
5.6.2 FAULT - The trailer brakes during mild
decelerations ............................................... 5-12
5.6.3 FAULT - The trailer brakes snatch when
braking ......................................................... 5-12
5.6.4 FAULT - Brake judder .................................. 5-12
5.6.5 FAULT - Trailer brakes lock up when
reversing ...................................................... 5-12
5.6.6 FAULT - Trailer brakes inoperative .............. 5-13
5.6.7 FAULT - Hot brakes ..................................... 5-13
5.6.8 FAULT - Handbrake will not hold trailer on
slope ............................................................ 5-13
5.7 REFRIGERATOR - FAULT FINDING .......... 5-13
5.7.1 FAULT - No 230V fridge operation .............. 5-13
5.8 FREQUENTLY ASKED QUESTIONS ......... 5-14

Congratulations on the purchase
of a fine touring caravan!
The Caravanning Handbook. From Haynes
“Glove Box” series, this caravanning handbook
offers advice on topics like tow cars and towing,
storing your caravan, choosing and using an
awning, accessories worth considering, using your
caravan’s appliances, laying-up a caravan for the
winter and dozens of other subjects. The Caravan
Handbook by John Wickersham has over 300
pages, hundreds of colour photographs, and an
address list of around 145 manufacturers/service
providers.
Price: £12.99.
The Caravan Manual. Now in its 4th edition, this
full colour manual is the ultimate guide to repairs
and maintenance. Using the guidance and step-
by-step illustrations, many jobs can be carried out
by a competent owner. On the other hand this book
is used by caravanners who want to find out how
things work and to learn about tasks carried out by
servicing specialists. Trevor Watson, Director
General of The Caravan Club wrote: “This
remarkable book covers just about all you will need
to know to get the most from your caravan.”
Price £17.99.
To ensure you enjoy your caravanning to the full, may we commend the
following books from Haynes Publishing? They have been written by John
Wickersham whose caravanning articles appear every month in several
magazines, including the Members’ Magazine of The Caravan Club.
These notable books are available from all good bookshops.
Or you can order direct from:
Haynes Publishing on 01963-442030
Or visit: www.haynes.co.uk

1-1
Introduction 1
1.1 INTRODUCTION
Bailey of Bristol welcome you to the ranks of Bailey Owners.
This Handbook has been designed to enable you to derive the maximum benefits and enjoyment from
your caravan, its information will be of benefit to both experienced and new caravanners alike.
It should be used in conjunction with the Caravan Service Manual and Quick Start Guide supplied in
the Caravan Information Pack. Supplementary user guides for certain components featured in this
manual can also be found in the Brochure & Handbook section of the company web site @
www.bailey-
caravans.co.uk
.
All enquiries regarding your caravan must be addressed in the first instance to the dealer from whom
the caravan was first purchased.
Your caravan is designed to give many years of use, regular maintenance is however necessary to
ensure trouble free service. Your Bailey Retailer is equipped to offer service facilities, repair work and
any spare parts you may require.
Always consult your Bailey Retailer before additional equipment is fitted to ensure appropriate fixing
support is available.
▲In any correspondence the caravan V.I.N. should always be quoted, this can be found on
the offside chassis member and is etched into all major windows.
Manufactured by:
BAILEY CARAVANS LIMITED,
South Liberty Lane, Bristol BS3 2SS, England.
[email protected]

1-2
1Introduction
1.2 WARRANTY
Any claims under warranty must be made through the Retailer from whom the caravan was purchased.
It is with the retailer that the purchaser’s Contract of Sale exists and consequently Bailey Caravans
cannot enter into any discussions with the purchaser.
Bailey retailers sell our products of their own choice and not as agents. They are, therefore, unable to
bind Bailey Caravans Ltd or make any representation or undertaking whatsoever on behalf of Bailey
Caravans Ltd.
All Bailey products are classified as “portable”. All work under warranty requires that the caravan be
delivered to and collected from the Bailey retailer.
▲Whilst every effort is made within this Handbook to accurately reflect and describe our
home market caravans (those purchased and stored on the mainland) our policy of
continued improvements and change in market and supply conditions mean that we reserve
the right to alter specifications without further notice. Some materials used in the production
of our caravans can result in variations to the figures quoted in respect of measurements
and weights.
© Copyright 2011 Bailey Caravans Limited.
1.3 ORION CARAVAN WARRANTY COVER
Total customer satisfaction is top priority at Bailey and the quality ethos extends to the after sales
service and market leading manufacturer’s warranty package that comes with every new Bailey Orion
caravan. In this way we not only ensure long-term peace of mind but also enhance the re-sale value of
your investment.
1.3.1 6 Year Body Shell Integrity Guarantee
The Bailey Alu-Tech Orion caravan is covered by a six (6) year Bodyshell Integrity Guarantee from the
initial date of purchase. This cover extends to any structural degradation to the bodyshell that arises as
a result of water ingress through any permanently sealed seams or joints (with the exception of exclusions
stated in the terms and conditions.)
Warranty Extension
An additional four (4) year extension to the standard Bodyshell Integrity Guarantee warranty cover
(making 10 years cover in total) is available as a cost option. Please ask your supplying Bailey Retailer
for more information.
1.3.2 3 Year Manufacturers Warranty
For a period of twenty-four (24) months from the initial date of purchase Bailey of Bristol offer
a comprehensive warranty on all parts and components as well as full coverage for any
manufacturing faults forming part of the original specification of the vehicle. The manufacturer’s
warranty then extends to an additional twelve (12) months on the following items
Chassis: all chassis members including corner steadies
Suspension: axle suspension and braking system (excluding any damage to or faults in brake
drums and shoes that are caused through misuse of the braking system or from normal wear
and tear)
Running Gear: road wheels (excluding tyres)
Towing Mechanism: all mechanical components fitted to vehicle (excluding electrics)

1-3
Introduction 1
Cooker: the cooker unit including burners, grill, oven, hot plate, flame failure device and igniter
Refrigerator: door seal condenser, gas control valve, gas igniter, flame failure device, 230v
heater elements, gas thermostat, thermostat and temperature control switch
Water System: water heater (gas or electric), fresh water tank, water pump, water gauges,
taps and shower head
Electrical System: mains hook up input connector, ELCB, and interior lighting units (excluding
bulbs and LED’s)
Cassette Toilet: the cassette toilet is covered (excluding seals, valves and glands)
Heating System: thermostat, motor, switches, control unit, gas heater, flame failure device
and igniter (excluding ducting and fittings)
Windows: the functionality of the opening and closing system (stays, handles and catches)
and a warranty against the cracking of the acrylic
Upholstery: zips, seams and colour fastness
1.3.3 Warranty Extension
An additional three (3) year extension to the standard Manufacturer’s Warranty cover (making 6 years
cover in total) is available as a cost option. Please ask your supplying Bailey Retailer for more information.
1.3.4 Customer Support
In the unusual event of something going wrong your first contact should always be your supplying
retailer. Approved Bailey Retailers enjoy industry-leading after sales support service from the
manufacturer and they should be able to offer all the help you need to rectify any problems that may
exist.
1.3.5 Terms and Conditions
The Bailey Warranty Cover set out above is offered subject to the following simple terms and conditions:
Cover
1 During the term of the Warranty Cover, subject to these terms and conditions, Bailey will,
through an Authorised Service Centre, at its option repair or replace all parts and components
of the Orion caravan that are included in the Warranty Cover and which suffer a defect in
manufacture or workmanship. An Authorised Service Centre means either Bailey itself, a Bailey
Approved Retailer or a Bailey Approved Service Centre. Any part which is replaced becomes
the property of Bailey. Any replacement parts are covered for the unexpired term of the Warranty
Cover.
Term
2 The initial duration of the Bodyshell Integrity Guarantee is six (6) years and the duration
of the Manufacturer’s Warranty is three (3) years in both cases starting from the original purchase
date of the vehicle. It is a condition of the warranty that an annual service is performed on the
vehicle in accordance with the service plan. Failure to comply with this term will invalidate the
warranty.
3The unexpired term of the Warranty Cover on your vehicle may only be assigned,
transferred or novated to subsequent owners with Bailey’s consent (not to be unreasonably
withheld) and on payment to Bailey of a transfer fee of £35. Transfer can only be made within
the first three months (3) of subsequent ownership and full documentary evidence that the
vehicle has been serviced annually must be provided at the time of assignment in accordance
with the terms and conditions detailed above.

1-4
1Introduction
Repairs
4The Orion caravan must undergo a full annual service and inspection, including a moisture
survey, carried out, subject to paragraph 5 below, by an Authorised Service Centre. The final
annual service in the warranty period must be carried out before the end of that warranty
period, but all other annual services may be carried out within six (6) weeks either side of each
anniversary of the original purchase date. The original VAT invoices must be retained as proof
that these annual inspections have been carried out.
5. During the first three (3) years of the Warranty Cover, all annual inspections and repairs
must be carried out either by Bailey itself or an approved Bailey Service Centre or Agent.
Thereafter, due to the technical nature of an Alu-Tech constructed caravan, annual inspections
and repairs may be carried out by any workshop or repair centre approved by the National
Caravan Council that has attended Alu-Tech training courses at the Bailey factory.
6. Where an annual inspection identifies that repairs to the vehicle are necessary, the Orion
caravan must be made available for repair within six (6) weeks of the date of inspection for the
purpose of carrying out the repair work.
7. No repairs, including the fitting of any replacement unit, may be undertaken or commenced
under the terms of the Warranty Cover unless prior written authorisation is obtained from
Bailey via an authorised Bailey Retailer or Service Centre. No liability will exist with regard to
any warranty claims not authorised in this way.
8. Bailey reserve the right to examine the vehicle before any repairs commence or any
replacement part is fitted.
Registration & Use
9 The Warranty Registration Form must have been sent to Bailey within six (6) weeks of the
original purchase date. It is the responsibility of the Bailey Retailer to forward this information
to Bailey. This is part of the terms of trading that that the Bailey Retailer has with Bailey.
10 The Orion caravan shall:
(a) only be used for its ordinary and intended purpose and shall not be subjected to any
treatment or conditions which could reasonably be foreseen to cause or result in damage
to the vehicle or excessive wear and tear;
(b) only be towed by a private car or private 4 x 4 vehicle; and
(c) not be put out to hire, reward or any other commercial use, nor used in any race,
competitions or rallies whether timed, official or otherwise.
Exclusions & Liability
11 Bailey’s liability under this warranty shall be limited to supplying the reasonable costs of
labour and materials required for the repair or replacement of faulty parts or components.
Bailey shall be entitled to charge for any repair work which is necessitated by virtue of any loss
or damage caused by your negligence or default or incurred as a result of any modifications
you have made to the vehicle. This warranty does not cover repair costs other than labour and
materials.
12 The Warranty Cover does not include:
(a) repair or replacement of parts, components, seams or panels which are not part of
the original construction of the Orion caravan, or which have been tampered with or
undergone unauthorised modifications, or which have been repaired otherwise than by
an Authorised Service Centre;

1-5
Introduction 1
(b) parts or components other than those specifically listed in the Bodyshell Integrity
Guarantee and Manufacturer’s Warranty descriptions set out above;
(c) general maintenance or components failing due to fair wear and tear or normal
deterioration;
(d) repairs necessitated by lack of routine or regular maintenance. Particular attention is
drawn to the Owner’s Manual and Service Handbook supplied with the caravan and any
maintenance instructions or notices published from time to time by Bailey relating to the
proper care and maintenance of vehicles; or
(e) structural degradation or other damage caused by water ingress through non-
permanently sealed seams or joints (such as, without limitation, around windows, hatches,
doors and rooflights), beyond the initial 24 months of the Manufacturer’s Warranty.
13 No liability will be accepted for:
(a) damage caused by neglect or abuse, corrosion, intrusion of foreign or deleterious
substances, lack of servicing, over-heating, freezing, or the continued use of the vehicle
after a fault has become evident;
(b) any loss or damage caused by parts not covered by this Warranty Cover, including
soft furnishings or trim;
(c) any accidental or fire damage or any losses incurred by accident or fire; or
(d) transport costs to and from point of repair.
14 Bailey will only be liable for costs which are incurred as a direct consequence of the
event, defect or fault leading to the claim being made under this warranty. No liability will be
accepted for any other loss or damage (such as loss of income or revenue, or loss of business
or profits), costs, expenses or other claims for compensation howsoever arising which was
not reasonably foreseeable by both parties when the caravan was originally purchased. Bailey
will not be liable for any loss or damage suffered by third parties, nor for bodily injury not
caused by our negligence.
15. Nothing in this warranty shall limit in any way our liability: for death or personal injury
caused by our negligence; for fraud or fraudulent misrepresentation; or for any matter for
which it would be illegal for us to exclude, or attempt to exclude, our liability.
16. The purchaser has statutory rights in addition to this warranty and this warranty does not
affect those statutory rights.
17. This warranty shall be governed by and construed in accordance with the laws of England
and the parties irrevocably submit to the non-exclusive jurisdiction of the courts of England.
The name and address of the warranty and guarantee provider is: Bailey Caravans Limited, South
Liberty Lane, Bristol, BS3 2SS

1-6
1Introduction
1.4 CARAVAN REGISTRATION AND IDENTIFICATION SCHEME (C.R.I.S)
This caravan has been security marked and recorded under the Caravan Registration and Identification
Scheme that is organised by the Caravan Industry.
Shortly after purchasing this caravan you should receive your Touring Caravan Registration Document.
It will be sent by post to your home address.
Your Touring Caravan Registration Document will include a 17 character V.I.N. (Vehicle Identification
Number), shown in the top right hand corner. This 17 character V.I.N. will be die stamped into the
caravan drawbar and chemically etched on up to a maximum of 10 eye level windows.
To protect yourself and your touring caravan, never leave the Registration Document in the caravan.
For security reasons keep it in a safe place.
If you sell the caravan please follow the instructions on the Touring Caravan Registration Document.
If you do not receive a Touring Caravan Registration Document, lose it, or any of the details recorded
are incorrect, please contact:
CRIS
Dolphin House
New Street
Salisbury
Wiltshire SP1 2TB
Tel: [phone]

1-7
Introduction 1
1.5 SAFETY
This handbook contains the information that you will require for safe enjoyment of your tourer. All of the
information contained herein is important. However to draw your attention to specific items we have
prefixed them with the following symbols to indicate a warning, caution or note respectively:
Warnings are items that if ignored can cause the user(s) physical harm.
Cautions are items that if ignored can result in the caravan becoming damaged.
Notes are reminders that should be understood.
▲To ensure all the occupants of your caravan enjoy a safe and relaxed environment please
observe the following
▲Ensure all occupants are aware of their escape routes in the event of a fire.
▲Always keep escape routes and exit points clear from obstruction and debris.
▲Provide one dry powder fire extinguisher of an approved type or complying with ISO
7165 of at least 1kg capacity by the main door, and a fire blanket next to the cooker.
Familiarise yourself on your fire extinguisher and the local fire precaution arrangements.
▲Ensure the caravan is serviced and maintained in accordance with this manual and the
appliance manufacturer’s recommendations. Also, that any replacement parts for an
appliance conform to the appliance manufacturer’s specifications and should be fitted by
them or an authorised agent.
▲Your tourer is a compact living environment, and appliances should be treated in the
same way as those in the home to prevent any accidental burning scalding - keep young
children away from hot surfaces.
▲Your tourer is supplied with a EN1645 approved caravan step. Always take care when
entering or exiting your tourer, ensuring that the step is securely located and safe before
use. Do not use a broken or damaged step.
▲The torque setting of the caravan’s wheel bolts should be checked after the first 30 miles
after collection of the caravan from the retailer. Thereafter, the wheel bolts should be
checked before every journey. The torque settings and tightening sequence are detailed
on page 2-10 of this handbook.
▲Never attempt to lift the tow hitch with your hands when hitching the caravan to the tow
vehicle or at any other time. Always raise or lower the tow hitch by winding the handle on
the jockey wheel.
▲Always ensure that the green button located on the leading edge of the coupling head is
raised before towing.

1-8
1Introduction

2-1
Caravan & Tow Vehicle 2
2.1 INTRODUCTION
Choosing the right car and caravan combination for safe and stable towing is both an art and a science.
It may seem complicated to the newcomer, but a few minutes spent understanding the basic principles,
common terms and definitions in use will be worthwhile in ensuring your enjoyment of our product.
2.2 CARAVAN AND TOWING VEHICLE TERMS
Maximum technically permissible laden mass: As stated by the vehicle manufacturer. This mass
takes into account specific operating conditions including factors such as the strength of materials,
loading capacity of the tyres etc. It is the maximum that the caravan can weigh on the road.
▲Under no circumstances should the maximum technically permissible laden mass of this
caravan be exceeded.
Mass in running order: Mass of the caravan equipped to the manufacturer’s standard specification
and certain items of essential habitation equipment.
User payload: The difference between the maximum technically permissible laden mass and the mass
in running order.
User Payload includes:-
Personal effects: Those items which a user can choose to carry in a caravan and certain items of
habitation equipment which are not included in the Mass in Running Order or Optional Equipment.
▲Personal effects will include the wheel lock, jack and television if supplied as standard
with the caravan.
Optional equipment: Items made available by the manufacturer over and above the standard specification
for the caravan.
The masses relevant to your model of caravan can be found in the service handbook.
▲Please take care to ensure that you have allowed for the masses of all items you intend to
carry in the caravan. E.g. optional equipment, essential habitation equipment and personal
effects such as clothing, food, bicycles, sailboard, sports equipment etc. The actual laden
mass of the caravan as towed should thus not exceed the maximum technically permissible
laden mass. The actual laden mass can be measured on a public weighbridge.
N.B. Beware weighbridges although regularly checked can give varying (inaccurate) results.
Nose Weight: That part of the weight of the caravan supported by the rear of the towing vehicle. This
is sometimes defined as the “static load at the coupling head”. The maximum nose weight for a caravan
will be limited by either the towing vehicle tow hitch limits or the maximum load to which the caravan
hitch is specified.
▲The towing vehicle and towing hitch handbooks/manufacturers must be consulted for their
specification prior to towing.
▲The maximum static nose weight for all Bailey caravans is 100Kg. This should never be
exceeded regardless of whether the towing vehicle’s upper limit is greater.
It is recommended that the nose weight should be varied to find the optimum for towing dependent
upon the actual laden weight of the caravan. Experience has shown that the nose weight should be
approximately 7% of the actual laden weight (i.e. between 50 and 100 kg).

2-2
2Caravan & Tow Vehicle
MAYBE
NO
YES
85%
2.2.1 Measurement of nose weight
Nose weight may be measured using a proprietary brand of nose weight indicator. Such equipment is
obtainable from your Bailey Dealer.
Another simple method is to use bathroom scales and a suitable piece of strong timber as a platform to
rest the tow hitch on. The timber can be placed vertically between the caravan tow hitch and the
bathroom scales. The timber should be of such length that when the caravan tow hitch is lowered onto
it, using the jockey wheel, the caravan floor is horizontal. The weight can then be measured. When
taking the measurement the jockey wheel should be raised and the corner steadies lowered until they
are just clear of the ground.
Kerb Weight: The weight of the towing vehicle as defined by the vehicle manufacturer.
This is normally: With a full tank of fuel
With an adequate supply of other liquids incidental to the vehicles propulsion
Without drivers or passengers
Without any load except loose tools and equipment with which the vehicle is normally
provided
Without any towing bracket
2.2.2 The caravan to towing vehicle weight ratio
This can be determined by calculation and is equal to:
actual laden mass of caravan
x 100%
kerb weight of towing vehicle
As a general guide.
i. Conventional petrol engines with a capacity
up to approximately 1600cc petrol or 1800cc
diesel should be adequate for towing a
caravan weighing around 85% of the kerb
weight of the towing vehicle.
ii. Above 1600cc petrol or 1800cc diesel such
engines should manage a caravan weighing
up to 100% of the kerb weight of the towing
vehicle and still give adequate performance.
The towing vehicle manufacturer’s towing limit is,
in some cases, less than the kerb weight.
Vehicles with automatic transmission may need an
oil cooler fitted or the SAE rating of the gearbox
fluid increased when towing. The advice of the
vehicle manufacturer should be sought.
The law requires that caravans & their towing vehicles & the loads they carry must be in such a condition
that no danger or nuisance is caused. (Regulation 100 of the Road Vehicles [Construction and Use]
Regulations 1986).
2.2.3 Towing vehicle’s rear suspension
It is important that the towing vehicle’s rear suspension is not deflected excessively by the noseweight
on the tow ball. If it is excessive the steering and stability will be affected and at night the headlight
beam is likely to dazzle other drivers which is illegal.
EQUAL

2-3
Caravan & Tow Vehicle 2
The greater the towing vehicle’s tail overhang (the distance between the rear axle and the tow ball) the
greater the effect the noseweight will have on the towing vehicle’s rear suspension.
After trying out the caravan it may be found that stiffening of the rear suspension is necessary - but note
that this may give the towing vehicle a firmer ride when not towing.
There are a number of suspension aids available and advice should be sought on which to use and
how to fit.
It is important to ensure that the caravan is towed either level or slightly nose down. If it is not, then the
car’s towbar may be at the wrong height.
▲Always consult your tow vehicle manufacturer for advice on towing and the loads that the
vehicle is capable of towing.
2.2.4 Recommended tow ball height
The recommended tow ball height for Bailey Caravans is 415 +/- 35mm (i.e. between 380mm and
450mm).
2.2.5 Secondary braking cable (Break away device)
Purpose - To apply a trailer’s brakes if it becomes separated from its towing vehicle. Having done this,
the cable assembly is designed to part, allowing the trailer to come to a halt away from the towing
vehicle.
Construction - A thin steel cable, coated in red plastic, and fitted with a means of attachment for
connection to the towing vehicle.
Operation - In the event of the main coupling of the trailer separating from the towing vehicle, the cable
should be able to pull tight, without any hindrance, engaging the trailer’s brakes.
▲The breakaway cable should never become taut during normal use.
Correct procedure for use:
●Regularly check the cable and clip for damage. If in doubt, contact your trailer or towbar supplier or
your service agent.
●Make sure the cable runs as straight as possible and goes through a cable guide underneath the
trailer coupling.
●Determine whether or not the towbar has a designated attachment point (i.e. a part specifically
designated by its manufacturer for a breakaway cable).
Where a designated attachment point is provided on the
towbar:
Pass the cable through the attachment point and clip it back on itself
(Fig a).
Fig a

2-4
2Caravan & Tow Vehicle
Where no designated
attachment point has been
provided on the towbar:
Fixed ball - Loop the cable around
the neck of the towball. If you fit the
cable like this, use a single loop only.
See Figs. b and c.
Detachable ball - You must seek
guidance on procedure from the
towbar manufacturer or supplier.
Other means of attachment:
In some instances it may be possible to attach the cable assembly:
Either:
a) to a permanent part of the towbar structure, as long as this meets the approval of the towbar
manufacturer/supplier,
Or:
b) to an accessory sold for the specific purpose of breakaway cable attachment.
When the breakaway cable is attached, check to ensure:
a) that the cable cannot snag in use on the trailer coupling head, jockey wheel, or any accessory, e.g.
a stabiliser, bumper shield, cycle carrier, etc.
b) that there is sufficient slack in the cable to allow the towing vehicle and trailer to articulate fully
without the cable ever becoming taut and applying the brakes.
▲ For peace of mind you might wish to check the state of the cable by positioning the trailer
and towing vehicle at extreme angles before setting off.
c) that it is not so slack that it can drag on the ground. If left loose, the cable may scrape along the
ground and be weakened so that it subsequently fails to do its job. The cable may also be caught on
an obstacle when in motion thus engaging the trailer brakes prematurely.
Having followed this advice, should you feel that a satisfactory coupling arrangement cannot be achieved,
consult your trailer or towbar supplier or service agent.
▲ It is a legal requirement that the secondary break away cable is used when towing.
2.2.6 Loading and distribution of weight in the caravan and car
Equipment and personal effects should be loaded in the caravan so that any heavy items are low down
near the floor and mainly over the axle(s).
The remainder should be distributed to give a suitable noseweight at the towing coupling (see illustration).
It should be noted that with certain layouts or models it may be necessary to load heavy items, such as
awnings in the middle of the floor to achieve an acceptable and safe nose weight. It may not be possible
to achieve the desired nose weight with all items stored ‘out of sight’ in lockers and bed boxes (bunks).
Fig b Fig c

2-5
Caravan & Tow Vehicle 2
▲Always load the caravan in such a way that maximises towing safety.
Incorrect caravan loading and/or overloading of the
towing vehicles rear suspension will also result in
poor towing stability.
The weight should be distributed so that each side
of the caravan carries, approximately, the same
load.
▲Please take care that you have
allowed for the weight of all items you
intend to load into the caravan.
2.2.7 Noseweight
It is recommended that the noseweight should be
varied to find the optimum for towing dependent
upon the actual laden weight of the caravan.
Experience has shown that the noseweight should
be approximately 7% of the actual laden weight
(i.e. between 50 and 100kg). However, this may
be limited by the towing vehicle or caravan
manufacturer’s limit noseweight. Check with the
car and caravan handbook, or consult your retailer.
The upper limit for the caravan coupling head is
100kg.
2.2.8 Hitching up
Before hitching up always check the following:
1. All wheel bolts are tightened to the correct
torque. For alloy wheels the wheel bolts
should be tightened to a torque of 160Nm
(Newton Metres) (118 lb-ft), for steel wheels
the wheel bolts should be tightened to a
torque of 120Nm (88 lb-ft).
2. Inspect all wheels and tyres for signs of
deterioration or damage.
3. Tyre pressures are correct according to the
service handbook (remember to check the
spare as well)
4. Ensure all loose articles are stowed securely
▲Do not store heavy items in roof
lockers. Televisions and other heavy
items must always be secured at floor
level when towing.
INCORRECT
INCORRECT
CORRECT
HEAVY
ITEMS
MEDIUM
ITEMS
LIGHT
ITEMS