Baja motorsports BA250 Manual

1. Remove cardboard carton
from metal frame.
2. Remove metal support
from handlebars.
Removal from Crate
BA250 ATV Set up Instructions
3. Remove front wheels
from metal frame.
4. Remove brackets holding
rear axle to metal frame.

Removal from crate
5. Remove metal frame and parts
included for assembly.
Parts
Rear Wheel Front Wheel
Wheel covers

Parts
Tool Kit
Front bumper
Tail light Battery straps
Ignition plate
bracket
Gas cap Lower handlebar
clamp
Upper handlebar
clamps

Front and Rear Wheels
7. Attach rear wheels with 17mm nut
and torque to 33 ft.lbs.
6. Attach front wheels with 17mm nut
and torque to 33 ft.lbs.
8. Place lower handlebar clamp under handlebar.
Attach upper handlebar and ignition panel
bracket. Torque 8 mm bolts to 17 ft.lbs.
Handlebar
Lower handlebar clamp Upper handlebar
clamps
Ignition panel
bracket
9. Attach ignition panel to
bracket with rubber
grommet and 6 mm
screw QTY 2

Front Bumper
10. Attach front bumper to frame
using 8mm bolts QTY 4.
Torque to 17 ft.lbs.
Tail light and Fender Brackets
11. Place rubber grommet
in hole on fender.
12. Place fender bracket between rear
frame and tail light bracket. Secure
with 8 mm bolt. Torque to 17 ft.lbs.
13. Attach top of fender bracket
to fender with 8 mm bolt.
Torque to 17 ft.lbs.
Repeat steps for opposite side
Repeat steps for opposite side

Battery located in
under seat
Battery Installation
WARNING
The following procedure is very dangerous and should be performed with utmost care and attention. Wear
protective eyewear, rubber gloves, and have water available should electrolyte come in contact with skin or
eyes. KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED.
POISON – CAUSES SEVERE BURNS
Contains sulfuric acid.
Avoid contact with skin, eyes, or clothing
To prevent accidents, rinse empty container with water.
ANTIDOTE:
External – ush with water
Internal – Call physician immediately. Drink large quantities of water or milk.
Follow with milk of magnesia, beaten eggs or vegetable.
Eyes – Flush with water for 15 minutes and get prompt medical attention.
KEEP OUT OF REACH OF CHILDREN.

Note: The following page is for vehicles with battery’s containing separate electrolyte pack. Most
battery’s will come with the electrolyte already sealed into the battery.
Preparing the battery:
· Place battery on level surface. Remove sealing tape
from top. (see gure 20)
· Take the electrolyte container out of the plastic bag.
· Place electrolyte container upside down with the
sealed silver mouths of the electrolyte bottles in line
with the six ller holes of the battery. (see gure 21)
· Push the container down strongly enough to break the
silver seals.
· As electrolyte starts owing into battery, air bubbles
will come up from the mouths of the plastic electrolyte
bottles.
· Leave bottles upside down in battery holes until
electrolyte is completely drained.
· Never leave children unattended around battery.
· If air bubbles cease to oat to the top of the electrolyte
bottles, tap lightly on top.
· DO NOT remove container from battery while it is
draining.
· Never cut or pierce electrolyte container.
· After all the electrolyte has drained from the bottles
into the battery, pull plastic electrolyte bottles gently
out of the battery.
· Discard empty electrolyte bottles in a waste area that
is inaccessible to children and animals.
· After lling let battery stand for at least 30 minutes
before charging. This allows the electrolyte to
penetrate plates for optimum performance and ensures
longer battery life.
· After 30 minutes the battery is ready for its initial
charge. Place cap strip loosely over the lling holes as
shown in the picture. (see gure 22)
Figure 20
Figure 21
Figure 22
Battery Installation

WARNING
NEVER REMOVE THE STRIP OF CAPS
NOR ADD ANY WATER OR ELECTROLYTE.
How to Initially Charge the battery:
1. Connect the red positive (+) cable to the red positive (+)
pole of the battery.
(see gure 23)
2. Connect the black negative (-) cable to the black
negative (-) pole of the battery. (see gure 24)
Note: The red positive (+) cable has a larger diameter
than the black negative (-) cable.
3. Charging rate: Charge battery @ 0.7 Amps for
5 ~ 10 hours.
• After charging is complete, press down rmly with
both hands to seat the caps. (Do not pound or
hammer.) The battery is now sealed. (see gure 25)
• Locate battery compartment on scooter. The
battery compartment is located under the oorboard.
(see gure 26)
• Attach red positive (+) cable to positive (+) terminal
on battery. Then attach black negative (-) cable to
negative (-) terminal on battery.
•
Figure 23
Figure 24
Figure 25
Figure 26
Battery Installation

15. Fill engine with correct
amount of oil. Refer to owners
manual for oil types and quantity.
14-B. Fill gas tank as specied in owners manual.
16. Refer to owners manual for
proper starting instructions.
!!WARNING!!
This engine may be shipped with packing
oil. This oil should be drained and replaced
with new oil as described in the owners
manual. Never attempt to start engine
without rst replacing engine oil with proper
amount and grade as described in the
owners manual.
Oil Plug
Gas and Oil
14-A. Screw gas cap onto fuel
tank ller neck and place breather
tube in hole on ignition panel.
Gas cap
Breather tube