Baja motorsports BA49 Manual

2. Remove metal crate.
1. Remove cardboard carton from
metal frame.
REVA
080707
Set-up Instructions
BA49 ATV
Removal from crate

2
Parts and Hardware
Front bumper Left side panel
Side panel hardware
Front wheel
Front wheel covers
Handlebar cover
Battery strap
Handlebar
Handlebar hardware
3. Attach handlebars to steering stem using 8mm bolts
(QTY 4) and handlebar clamps. Torque bolts to 17ft.lbs.
Upper handlebar
clamps
Lower handlebar
clamps
Upper handlebar
clamps
Lower handlebar
clamps
Front wheel hardware

3
Front wheels
Front bumper and Side panel
4. Attach left and right front wheels to hub using
8mm nut (QTY 3 per side). Torque nut to 20ft.lbs.
5. Attach wheel cover.
6. Attach front bumper to frame using 8mm
bolts (QTY 2 per side) Torque bolts to 17ft.lbs.
7. Attach left side panel to fender using 2
phillips head screws and 1 fender bracket.
place metal
receiving clip
here

4
Battery Installation
WARNING
The following procedure is very dangerous and should be performed with utmost care
and attention. Wear protective eye wear, rubber gloves, and have water available should
electrolyte come in contact with skin or eyes. KEEP ALL CHILDREN AWAY FROM THE
AREA WHILE THIS PROCEDURE IS BEING PERFORMED.
POISON – CAUSES SEVERE BURNS
Contains sulfuric acid.
Avoid contact with skin, eyes, or clothing
To prevent accidents, rinse empty container with water.
ANTIDOTE:
External – ush with water
Internal – Call physician immediately. Drink large quantities of water or milk.
Follow with milk of magnesia, beaten eggs or vegetable.
Eyes – Flush with water for 15 minutes and get prompt medical attention.
KEEP OUT OF REACH OF CHILDREN.
Note: The following page is for vehicles with battery’s containing separate electrolyte
pack. Most battery’s will come with the electrolyte already sealed into the battery.

5
Battery Installation
Preparing the battery:
· Place battery on level surface. Remove sealing tape from top. (see gure 20)
· Take the electrolyte container out of the plastic bag.
· Place electrolyte container upside down with the sealed silver mouths of the
electrolyte bottles in line with the six ller holes of the battery. (see gure 21)
· Push the container down strongly enough to break the silver seals.
· As electrolyte starts owing into battery, air bubbles will come up from the
mouths of the plastic electrolyte bottles.
· Leave bottles upside down in battery holes until electrolyte is completely
drained.
· Never leave children unattended around battery.
· If air bubbles cease to oat to the top of the electrolyte bottles, tap lightly on
top.
· DO NOT remove container from battery while it is draining.
· Never cut or pierce electrolyte container.
· After all the electrolyte has drained from the bottles into the battery, pull plastic
electrolyte bottles gently out of the battery.
· Discard empty electrolyte bottles in a waste area that is inaccessible to
children and animals.
· After lling let battery stand for at least 30 minutes before charging. This
allows the electrolyte to penetrate plates for optimum performance and
ensures longer battery life.
· After 30 minutes the battery is ready for its initial charge. Place cap strip
loosely over the lling holes as shown in the picture. (see gure 22)
How to Initially Charge the battery:
1. Connect the red positive (+) cable to the red positive (+) pole of the battery.
(see gure 23)
2. Connect the black negative (-) cable to the black negative (-) pole of the battery.
(see gure 24)
Note: The red positive (+) cable has a larger diameter than the black negative
(-) cable.
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24

6
Battery Installation
3. Charging rate: Charge battery @ 0.7 Amps for
5 ~ 10 hours.
• After charging is complete, press down rmly
with both hands to seat the caps. (Do not pound
or hammer.) The battery is now sealed. (see
gure 25)
• Locate battery compartment on ATV. The battery
compartment is located under front nose piece.
(see gure 26)
• Remove bolts from battery compartment cover,
slide cover up and install battery
• Attach red positive (+) cable to positive (+)
terminal on battery. Then attach black negative
(-) cable to negative (-) terminal on battery.
• Reinstall battery compartment cover and tighten
bolts. (see gure 28)
NOTE: Make sure metal receiving clips are
aligned on each side of battery compartment
before battery compartment cover is installed.
(see gure 29)
WARNING
NEVER REMOVE THE STRIP OF
CAPS NOR ADD ANY WATER OR
ELECTROLYTE.
Figure 25
Battery Compartment
located under cover
Figure 26
Figure 27
+
–
Metal receiving clip
Bolts
Figure 28
Bolts
Figure 29
Battery compartment
cover

7
Oil Cap
Gas Cap
9. Fill engine with correct amount of oil. Refer to
owners manual for oil type and quantity.
10. Fill gas tank as specied in
owners manual.
11. Refer to owners manual for proper
starting instructions.
Gas and Oil
CAUTION
The engine oil should be drained and
replaced with new oil before starting
the st time. Never attempt to start
engine without rst replacing engine
oil with proper amount and grade as
described in the owners manual.