Bartell BG5000 User manual

ELECTRIC GENERATORS
BG2800, BG5000, BG7000E
OWNER’S MANUAL
www.BARTELLGLOBAL.com
Doc. # OI-B09052
Orig. Rel. –12/2013
Curr Rev. 09

BG2800, BG5000, BG7000E OI-B9052
OWNER’S MANUAL
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Bartell Morrison Inc.
170 Traders Blvd
Mississauga, Ontario, Canada
L4Z 1W7
Tel: [phone]
Fax: [phone]
Bartell Morrison USA LLC
200 Commerce Drive, Unit A
Freehold, NJ, USA
07728
Tel: [phone]
Fax: [phone]
SPE International Ltd
Honeyholes Lane
Dunholme, Lincoln, England
LN2 3SU
Tel: [phone]
Fax: [phone]
Innovatech
4701 Allmond Ave
Louisville, Kentucky, USA
40209
Tel: [phone]
Fax: [phone]
ORIGINAL LANGUAGE OPERATING MANUAL FOR
BARTELL ELECTRIC GENERATORS BG2800, BG5000, BG7000E
© 2019 Bartell Morrison Inc.
No part of this work may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying and recording, or by any information storage or retrieval
system without the prior written permission of Bartell Morrison Inc. unless such copying is
permitted by federal copyright laws.
Address inquiries or reference permissions care of:
Bartell Morrison Inc., 170 Traders Blvd E., Mississauga, Ontario, Canada, L4Z 1W7
REV.
DATE
DESCRIPTION
APPROVED BY:
00
12/2013
Initial Release
AL
01
05/2014
Parts list, and electrical and parts diagrams update
AL
02
06/2014
Address update
AL
03
07/2014
Specifications edit
AL
04
01/2016
2016 models - specifications edit, Combined Parts book
and Owners Manuel
AL
05
01/2017
Contact info and parts list update
AL
06
06/2017
Parts list, and electrical and parts diagrams update
AN
07
08/2017
Updated part numbers for the air filter assembly for
2015 and Newer units
AN
08
09/2017
Added parts 49-8a, 49-8b
AN
09
10/2017
Individual drawings and parts for models
AN

BG2800, BG5000, BG7000E OI-B9052
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SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an explosive
atmosphere, near combustible materials, or
where ventilation does not clear exhaust fumes.
WARNING
BURN HAZARD
Never come into contact with the engine or
muffler when engine is operating or shortly after it
is turned off. Serious burns may occur.
CAUTION
ROTATING HAZARD
Never place hands or feet inside safety guard
rings. Serious injury will result from contact with
rotating blades.
CAUTION
MOVING PARTS
Before starting the machine, ensure that all
guards and safety devices are in place and
functioning properly.
ATTENTION
READ OWNER’S MANUAL
Read and understand owner’s manual before
using this machine. Failure to follow operating
instructions could result in serious injury or death.

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TABLE OF CONTENTS
WARRANTY INFORMATION - GENERATORS 5
INTRODUCTION - BG2800, BG5000, BG7000E 6
YOUR NEW BARTELL ELECTRIC GENERATOR 6
EQUIPMENT USE AND CARE 6
SAFETY FEATURES 6
SPECIFICATIONS - BG2800, BG5000, BG7000E 7
SAFETY - BG2800, BG5000, BG7000E 9
SAFETY 10
PARTS AND COMPONENTS INTRODUCTION - BG2800, BG5000, BG7000E 11
INSPECTION - BG2800, BG5000, BG7000E 12
ENGINE OIL 12
FUEL 12
AIR CLEANER 12
STARTING THE GENERATOR - BG2800, BG5000, BG7000E 13
STOPPING THE GENERATOR - BG2800, BG5000, BG7000E 13
ELECTRICAL CONNECTIONS - BG2800, BG5000, BG7000E 14
GENERATOR GROUNDING 14
TYPICAL ELECTRICAL CONSUMPTION 14
APPLIANCE START UP14
AC APPLICATION 15
DC APPLICATION 15
REGULAR INSPECTION AND MAINTENANCE - BG2800, BG5000, BG7000E 16
ENGINE OIL REPLACEMENT 16
SPARK PLUG CLEANING 16
STORAGE - BG2800, BG5000, BG7000E 17
STORAGE PREPARATION 17
CLEANING 17
FUEL 17
DRAINING THE FUEL TANK AND CARBURETOR 18
ENGINE OIL 18
STORAGE PRECAUTIONS 18
REMOVAL FROM STORAGE 18
TROUBLESHOOTING BG2800, BG5000, BG7000E 19
STARTING FAILURE 19

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APPLIANCE DOES NOT WORK 19
ELECTRICAL DIAGRAMS 20
BG2800 20
BG5000 21
BG7000E 22
ASSEMBLY DRAWINGS AND PARTS LIST 23
PARTS LIST 1–GENERATORS 24
ENGINE AND ALTERNATOR:BG2800, BG5000, BG7000E 24
ENGINE AND ALTERNATOR:BG2800, BG5000, BG7000E –PARTS LIST 1 24
PARTS LIST 2–GENERATORS 29
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG2800 29
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG2800 –PARTS LIST 2 30
PARTS LIST 3–GENERATORS 32
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG5000 32
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG5000 –PARTS LIST 3 33
PARTS LIST 4–GENERATORS 35
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG7500E 35
FRAME,CONTROL PANEL,MUFFLER,FUEL TANK AND AIR CLEANER:BG7500E –PARTS LIST 4 36
DECLARATION OF CONFORMITY 38

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WARRANTY INFORMATION - GENERATORS
All products sold by Bartell Morrison Inc. and Bartell Morrison (USA) LLC (the “Company”) are
warranted against defects in materials and/or workmanship; excluding normal wear on wearing
components and components covered by a separate original manufacturer’s warranty, for a
period of 12 months (from the date of sale to the original end user purchaser provided that
certain conditions have been met.
Conditions
1. The equipment serial number has been registered with the Company or its approved dealers,
distributors, representatives or agents.
2. The equipment has been operated in an appropriate manner by qualified individuals.
3. The equipment has been properly maintained as per the instructions included in the Owner’s
Manual.
4. All claims for warranty must be filed on proper forms and include the serial number of the
equipment along with proof of purchase.
Any evidence of failure to meet these conditions may result in a denial of the warranty claim.
Consideration of warranty claims will be at the sole discretion of the Company, or its authorized
dealers, distributors, representatives or agents.
The Company may, at its discretion, request that the equipment to be considered for warranty
be returned at the owner’s expense to an authorized repair facility for inspection.
Under this warranty we may, at our discretion, repair or replace a part or the whole of the
defective component or equipment.
Our Warranty coverage is limited to the cost to repair or replace the defective portion of the
equipment and a reasonable (as determined by the Company) amount of labor to conduct the
repair or replacement. Under no circumstances shall the Company be liable for any additional
or exceptional costs beyond the cost to repair or replace the defective portion of the equipment.
The Company shall not be held accountable for; costs associated with travel to inspect or repair
defective equipment, costs for transporting defective equipment to or from an authorized repair
facility, costs incurred to repair or replace the defective equipment at any facility other than one
authorized by the Company or ancillary damage caused by or as a result of the defective
equipment.
Under no circumstances shall equipment be returned to the Company or its authorized dealers,
distributors, representatives or agents without the approval of the Company as evidenced by a
Returned Goods Number. To obtain a Returned Goods Number contact the factory or your
authorized dealer, distributor, representative or agent.
This warranty is for the sole benefit of the original end user purchaser and is not transferable to
any other company or person.

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Introduction - BG2800, BG5000, BG7000E
Your New Bartell Electric Generator
The machines are portable Bartell Electric Generators powered by a four-stroke gasoline
engine with 120V, 120/240VAC (except BG2800), 60Hz and 12VDC output. The Bartell Electric
generators are suitable as temporary power supply. They have been designed to meet ETL
safety standards and current EPA air quality regulations.
Equipment Use and Care
Bartell Electric Generator is designed for use as a portable temporary power supply. It should
be operated at all times in accordance with the instructions detailed in this manual:
Use of this equipment for any purpose other than that stated within creates the risk of personal
injury and/or property damage.
Any modifications to the equipment must be performed by the manufacturer or an authorized
dealer and must be authorized in advance by the manufacturer.
The equipment should be serviced, cleaned and stored as detailed by this manual.
Failure to follow these guidelines may result in the warranty being void. The manufacturer of
this equipment cannot be held responsible for any damages resulting from misuse, abuse, or
neglect.
Safety Features
Bartell Electric Generators are equipped with safety guards and electrical protection in
accordance with North American and International standards.
Never attempt to disable or circumvent these safety devices. They are present
for the operator’s protection and any tampering will result in substantial risk to
the operator and all present in the vicinity. If the generator’s safety devices have
been tampered with, do not use the equipment. Immediately contact your sales
representative to obtain replacement parts or return the generator to your dealer
for repairs.

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Specifications - BG2800, BG5000, BG7000E
Generators
BG2800
BG5000
BG7000E
Frequency (Hz)
60
60
60
Rated Output (W)
2500
4500
6500
Max Output (W)
2800
5000
7000
Rated Current (A)
20.8
37.5/18.8
54.2/27.1
Voltage (V)
120
120/240
120/240
Engine
DC Output(V)
12
12
12
Engine Model
LT210
LT420
LT420
Displacement cu. in. (cc)
12.7 (208)
25.6 (420)
25.6 (420)
Engine Speed (rpm)
3600
3600
3600
Continuous Output hp (kW)
7 (5.2)
16 (11.8)
16 (11.8)
Starting System
Recoil
Recoil
Recoil/Electric
Unit
Oil Capacity gal. (L)
0.16 (0.6)
0.37 (1.4)
0.37 (1.4)
Fuel Tank Capacity gal. (L)
3.96 (15)
6.6 (25)
6.6 (25)
Dimension L x W x H in. (mm)
25.6x18x18.9
(650x458x480)
29.3x21x23.2
(745x535x590)
29.3x21x23.2
(745x535x590)
Net Weight
99 (45)
172 (78)
194 (88)

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PAGE INTENTIONALLY LEFT BLANK

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Safety - BG2800, BG5000, BG7000E
The Electric Generator manual should be kept at all times in a place that is accessible to any
persons working with the machine. Replacement manuals are available from Bartell or from
your local dealer.
Only use parts and attachments supplied or approved by your Bartell equipment manufacturer.
The consequences of modifying the design of this equipment can include personal injury,
equipment failure, and voiding your warranty. If you are unsure about a repair or an apparent
malfunction, contact your Bartell dealer or the phone contacts at the bottom of each page of this
manual.
Technical service bulletins, user’s manual updates, and other information are posted on the
Bartell website: http://www.bartellglobal.com. Check this website periodically for updates or
other potentially useful information about your equipment.
Never use a Bartell Electric Generator in an enclosed space with poor air flow, such as a
basement or small room. The gasoline engine produces, among other things, toxic carbon
monoxide gas. Without proper ventilation, this gas will build up and cause health effects such
as organ damage and death to anyone in the vicinity.
Never operate the Bartell Electric Generator in a wet environment.
Never connect the Bartell Electric Generator to a power circuit if the commercial power supply
is not disconnected.
Always keep 3 ft. (1m) away from flammable materials. The Generator operator should always
be lucid and aware of his/her surroundings.
Never operate the Generator while under the influence of drugs, alcohol, fatigue, sickness,
hangover, extreme depression, emotional distraction, or medications/substances that may
affect motor skills or judgment.
Always wear the appropriate personal protective equipment (PPE) while operating a Bartell
Electric Generator. This includes (but is not limited to) proper clothing, hearing protection and
protective footwear. Other safety gear may be job-site appropriate. Never leave the equipment
unattended while running.
The instructions provided in this manual are done so to ensure the operator’s
safety as well as that of others, the equipment, and the job site. Failure to abide
by these guidelines can lead to serious personal injury and even death. The
operator and any service personnel should read and understand the entire
manual before working with or servicing any Bartell Electric Generator.

BG2800, BG5000, BG7000E OI-B9052
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Safety
Always ensure that the operators have been properly trained prior to using the equipment.
Children and small animals should never be present in the work area during operation of a
Bartell Electric Generator.
Always check your Bartell Electric Generator for loose or missing nuts and bolts before starting.
Tighten any loose fasteners and replace missing or broken parts.
Perform all routine maintenance as described within this manual. Failure to do so will void your
warranty and will eventually result in premature equipment failure.
Never perform maintenance on a running piece of equipment. Shut down the engine and allow
it to cool before servicing a Bartell Electric Generator, including mechanical work or lubrication.
Always replace missing, damaged or unclear safety labels to ensure operator awareness and
safety.
Never operate a Bartell Electric Generator with missing or damaged safety guards. Replace
immediately with appropriate Bartell parts.
Never wear loose fitting clothing or jewelry around rotating equipment as it may become
entangled in the machinery, resulting in serious injury.
Never fuel a Bartell Electric Generator while the engine is running. Ensure the engine has
cooled sufficiently before refueling to avoid igniting gasoline fumes.
Always refuel a Bartell Electric Generator in a well-ventilated area, away from ignition sources
such as sparks, flames, and lit cigarettes. Smoking while fueling the equipment may result in
explosion.
Never operate a Bartell Electric Generator in explosive environments such as those where paint
fumes, methane, natural gas, fine particulate, aerosol propellant, or solvent fumes are present.
Never smoke near a Bartell Electric Generator as stray gasoline fumes may ignite. Operating a
Bartell Electric Generator around an open flame may also result in explosion.
Always shut down the engine and allow it to cool before lifting or transporting a Bartell Electric
Generator.
Always tie down a Bartell Electric Generator when being transported in a truck or on a flatbed.
Empty the fuel tank if transporting over long distances.

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Parts and Components Introduction - BG2800, BG5000, BG7000E
1. Fuel tank
2. Muffler
3. Earth terminal
4. AC socket/plug
5. Choke lever
6. Recoil Starter handle
7. Fuel valve
8. Air cleaner
9. Frame
10.Spark plug
11.Fuel tank cap
12.Breaker
13.Oil gauge Dipstick
14.Starter switch (BG7000E)
15.AC Protector (not shown)
2
3
4
6
7
10
12
13
14
1
5
8
9
11

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Inspection - BG2800, BG5000, BG7000E
Engine Oil
1. Always check the oil level on a flat surface before starting.
2. Turn out the oil dipstick, and wipe it with a clean cloth.
3. Insert the dipstick back without screwing in, pull it out, and check the level.
4. In the case that the oil is low, refill it until the levels reach the upper mark on the dipstick.
5. Reinstall the dipstick when done.
Fuel
6. Open the fuel cap
7. Check the fuel levels and refill if necessary
8. Fill up to the shoulder of the fuel filter
9. Reinstall the fuel cap when complete
Air Cleaner
10.Loosen the clip and remove the air cleaner housing.
11.Separate the primary and secondary element.
12.Tap the elements or use compressed air to clear from air cleaner.
13.If required, squeeze excessive oil and wash air cleaner.
14.Reinstall elements, and attach to air cleaner housing.

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Starting the Generator - BG2800, BG5000, BG7000E
1. Remove all loads from any power sockets and switch off the main breaker.
2. Set the fuel valve to the “On” position.
3. Push the choke lever to the “Close” (left) position.
4. Turn the engine or key switch to the “On” position.
5. The BG7000E is an electric start model. Continue to turn the key to “Start” and release
when the generator starts. If the battery is too weak to start, the recoil start may be used.
Pull out the recoil starter handle until resistance is felt, then pull it out swiftly from its
original position.
6. Once the generator starts, gradually slide the choke lever to the right for “OPEN” position
Stopping the Generator - BG2800, BG5000, BG7000E
1. Turn off the breaker
2. Turn off the engine switch
3. Close the fuel valve
4. In case of emergency, turn the engine switch to “Off” to stop the generator.
Never stop the generator at high speeds under a heavy load.
This can result in significant damage to the generator.

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Electrical Connections - BG2800, BG5000, BG7000E
Generator Grounding
Ground the generator to prevent electrical shock.
Typical Electrical Consumption
Type
Wattage
Appliance
Sample
Starting
Rated
Appliance
Starting
Rated
Electric Bulb
or Heater
X1
X1
Electric Bulb
TV
Electric Bulb
100w
100VA(W)
100VA(W
Daylight
Lamp
X2
X1.5
Daylight
Lamp
Fluorescent
Lamp 40w
80VA(W)
60VA(W)
Motor Drive
X3-5
X2
Refrigerator
Electric Fan
Refrigerator
750w
450-750VA
300VAW
Appliance Start Up
If the generator is to supply power to more than two appliances, start them one by one with the
highest current first.
Caution: To keep the generator in the best running
condition and for electrical safety, please refer to the
following:
Caution:
Never connect the generator to a home power circuit without a transfer
switch. A transfer switch is required by the National Electric Code for
any connection of power to a home.
A transfer switch prevents back-feed, which occurs when power goes
back down the utility lines. Back-feed has the potential to cause a fire
and can damage the generator. Even worse, back-feed can electrocute
any technicians working on the lines, causing injury or even death.

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AC Application
1. Start the generator
2. Connect the appliances
3. Turn on the main breaker
DC Application
15.The DC terminal may be used for charging 12V automotive-type batteries only.
16.When using automotive-type batteries with cables, be sure to disconnect the negative
cable from the battery before charging.
17.Connect the charging cable to the battery terminals and the DC terminal of the
generator.
18.Connect the positive battery terminal to the positive generator terminal.
19.Do not reverse the charging cables, or serious damage to the generator and/or battery
may occur.
20.Do not allow the free ends of the cables to touch, as it can short circuit the battery.
21.When a large capacity battery is charged, excessive current flows (depending on the
discharge condition), can cause the fuse for the DC current to burn out.
22.Batteries produce explosive gases. Keep sparks flames and cigarettes well away.
23.To prevent the possibility of creating a spark near the battery, always connecting
charging cables to the battery first and then only to the generator. When disconnecting,
remove the cables at the generator end first.
24.Charge the battery in a well-ventilated place.
25.Before charging, remove the cap from each cell of the battery. Discontinue charging if
the electrolyte temperature exceeds 45C.

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Regular Inspection and Maintenance - BG2800, BG5000, BG7000E
Inspection and
Maintenance Table
Daily
Check
20 Hrs or
First
Month
50 Hrs or
Every 3
Months
100 Hrs or
every 6
Months
300 Hrs or
every year
Refer
Page
Engine Oil Check
Inspect
Replace
Replace
Air Cleaner Check (1)
Inspect
Air Cleaner Wash (1)
Clean
Fuel Sediment Cup
Clean
Fuel Filter
Inspect
Clean
Spark Plug
Clean
Valve Clearance (2)
Check-adjust
Combustion Chamber (2)
Clean
Fuel Tank Wash
Every 2 years or when necessary
(1) Service more frequently in dusty areas
(2) These items should be serviced by your servicing dealer, unless you have the proper
tools and are mechanically proficient.
Engine Oil Replacement
1. Loosen the oil drain plug.
2. Drain the oil and remove the dipstick.
3. Screw on and tighten the drain plug with seal washer.
4. Reinstall the dipstick.
Spark Plug Cleaning
1. Remove the spark plug cap.
2. Remove the spark plug.
3. Clean (e.g. wire brush) away the carbon build up
4. Measure and adjust the electrode clearance/gap (0.7-0.8mm).
5. Reinstall the spark plug and cap.
Daily and regular inspection is important to ensure safe, proper and
long-term operation of the generator. Refer to the provided regular
inspection table when conducting an inspection and maintenance.
Recommended Engine Oil: 4-stroke gasoline engine oil API Service
Classification SAE 10W-30 equivalent to SJ or better.
In Frigid Temperature (below -15C): 4-stroke gasoline engine oil API
Service Classification SAE 5W-30 equivalent to SJ or better.

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Storage - BG2800, BG5000, BG7000E
Storage Preparation
Proper storage preparation is essential for keeping your engine trouble-free and looking good.
The following steps will help to keep rust and corrosion from impairing your engine’s function
and appearance, and will make the engine easier to start when you use it again.
Cleaning
If the engine has been running, allow it to cool for at least half an hour before cleaning. Clean
all exterior surfaces, touch up any damaged paint, and coat other areas that may rust with a
light film of oil.
Fuel
Gasoline will oxidize and deteriorate in storage. Deteriorated gasoline will cause hard starting,
and it leaves gum deposits that clog the fuel system. If the gasoline in your engine deteriorates
during storage, you may need to have the carburetor and other fuel system components
serviced or replaced.
The length of time that gasoline can be left in your fuel tank and carburetor without causing
functional problems will vary with such factors as gasoline blend, your storage temperatures,
and whether the fuel tank is partially or completely filled. The air in a partially filled fuel tank
promotes fuel deterioration. Very warm storage temperatures accelerate fuel deterioration. Fuel
deterioration problems may occur within a few months, or even less if the gasoline was not
fresh when you filled the fuel tank.
Fuel system damage or engine performance problems resulting from neglected storage
preparation are not covered under the Distributor’s Limited Warranty.
Using a garden hose or pressure washing equipment can force water into
the air cleaner or muffler opening. Water in the air cleaner will soak the air
filter, and water that passes through the air filter or muffler can enter the
cylinder, causing damage.
Depending on the region where you operate your equipment, fuel formulations
may deteriorate and oxidize rapidly. Fuel deterioration and oxidation can occur in
as little as 30 days and may cause damage to the carburetor and/or fuel system.
Please check with your servicing dealer for local storage recommendations.

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Draining the Fuel Tank and Carburetor
1. Move the fuel valve lever to the OFF position.
2. Place an approved gasoline container below the carburetor, and use a funnel to avoid
spilling. Remove the carburetor drain bolt and gasket.
3. Remove the sediment cup and O-ring, then move the fuel valve lever to the ON position.
4. After all the fuel has drained into the container, reinstall the drain bolt, gasket, sediment
cup and O-ring. Tighten the drain bolt and sediment cup securely.
Engine Oil
1. Change the engine oil (see page 15)
2. Remove the spark plug (see page 15).
3. Pour one to two teaspoons (5-10 cc) of clean engine oil into the cylinder.
4. Pull the starter rope several times to distribute the oil in the cylinder.
5. Reinstall the spark plug.
6. Pull the starter rope slowly until resistance is felt and the notch on the start pulley aligns
with the hole at the top of the recoil starter cover. This will close the valves so moisture
cannot enter the engine cylinder. Return the starter rope gently.
Storage Precautions
If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to
reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from
any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.
Also avoid any area with a spark producing electric motor, or where power tools are operated.
If possible, avoid storage areas with high humidity, because that promotes rust and corrosion.
Keep the engine level in storage. Tilting can cause fuel or oil leakage.
With the engine and exhaust system cool, cover the engine to keep out dust. A hot engine and
exhaust system can ignite or melt some materials. Do not use sheet plastic as a dust cover. A
nonporous cover will trap moisture around the engine, promoting rust and corrosion.
If equipped with a battery for electric starter types, recharge the battery once a month while the
engine is in storage. This will help to extend the service life of the battery.
Removal from Storage
Check your engine as described in the INSPECTION section of this manual.
If the fuel was drained during storage preparation, fill the tank with fresh gasoline. If you keep a
container of gasoline for refueling, be sure it contains only fresh gasoline. Gasoline oxidizes
and deteriorates over time, causing hard starting.
If the cylinder was coated with oil during storage preparation, the engine will smoke briefly at
start-up. This is normal.

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Troubleshooting BG2800, BG5000, BG7000E
Starting Failure
1. Is the engine switch at the “ON” position?
2. Is the oil level too low?
3. Is there enough fuel
4. Check the spark plug for spark during engine cranking.
Appliance Does Not Work
1. Check the appliance
2. Is the breaker in the “ON” position?
3. Is the fuse for the power outlet tripped?