Basler aviator Assembly instructions

Basler aviator
INSTALLATION AND SETUP GUIDE FOR
CAMERA LINK CAMERAS
Document Number: AW000832
Version: 06 Language: 000 (English)
Release Date: 15 January 2015

For customers in the USA
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
You are cautioned that any changes or modifications not expressly approved in this manual could
void your authority to operate this equipment.
The shielded interface cable recommended in this manual must be used with this equipment in
order to comply with the limits for a computing device pursuant to Subpart B of Part 15 of FCC
Rules.
Export compliance
The pylon Camera Software Suite is not listed on the U.S. Commerce Control List (CCL) and does
not require a license to be exported or re-exported. It does not have a specific export control
classification number (ECCN) and is therefore designated as EAR99.
For customers in Canada
This apparatus complies with the Class A limits for radio noise emissions set out in Radio
Interference Regulations.
Pour utilisateurs au Canada
Cet appareil est conforme aux normes Classe A pour bruits radioélectriques, spécifiées dans le
Règlement sur le brouillage radioélectrique.
Life support applications
These products are not designed for use in life support appliances, devices, or systems where
malfunction of these products can reasonably be expected to result in personal injury. Basler
customers using or selling these products for use in such applications do so at their own risk and
agree to fully indemnify Basler for any damages resulting from such improper use or sale.
Warranty note
Do not open the housing of the camera. The warranty becomes void if the housing is opened.
All material in this publication is subject to change without notice and is copyright
Basler AG.

Contacting Basler Support Worldwide
Europe
Basler AG
An der Strusbek 60 - 62
22926 Ahrensburg
Germany
Tel. [phone]
Fax [phone]
[email protected]
The Americas
Basler, Inc.
855 Springdale Drive, Suite 203
Exton, PA 19341
U.S.A.
Tel. [phone]
Fax [phone]
[email protected]
Asia
Basler Asia Pte. Ltd.
35 Marsiling Industrial Road 3
# 05 - 06
Singapore 739257
Tel. [phone]
Fax [phone]
[email protected]
www.baslerweb.com

Table of Contents
Basler aviator Camera Link 1
Table of Contents
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Frame Grabber Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Location of the Serial Port File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2 Frame Grabber Camera Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Avoiding EMI and ESD Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Installing the Basler pylon Camera Software Suite. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Configuring the Camera Link Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Acquiring Your First Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Getting Started with the pylon Viewer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Adjusting Image Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 Next Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Table of Contents
2Basler aviator Camera Link

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 1
1 Introduction
The installation procedures in this guide assume that you want to get your camera operational and
begin capturing images as quickly and as simply as possible. Accordingly, the procedures describe
adesktopinstallation for onecamera.Theproceduresalsoassumethatyou will be using theBasler
pylon Camera Software Suite to set the parameters on your camera and that you will only have
Camera Link cameras connected to the computer.
1.1 General Preparations
Make sure that the following items are available before starting installation:
A Basler aviator Camera Link camera.
A power supply for the camera. Make sure that the power supply meets all of the requirements
listed in the aviator Camera Link user’s manual (AW000830).
An appropriate C-mount lens.
If you already know which lens you will be using in your application, use this lens. Otherwise,
we suggest that you use a zoom lens for your initial testing and setup. If you need assistance
in determining the best lens for your application, contact Basler technical support. The contact
numbers appear in the title pages of this guide.
A PC equipped with a Camera Link frame grabber.
The PC must be equipped with a 32-bit or 64-bit Windows 7, Windows 8, or Windows 8.1
operating system.
The frame grabber must support at least the base Camera Link configuration. It also should be
able to handle a camera with a 65 MHz Camera Link pixel clock.
An appropriate AC power cable (see the camera user’s manual).
An appropriate Camera Link cable (see the camera user’s manual).
An appropriate cable for connecting the camera’s I/O lines if desired (see the camera user’s
manual).
A copy of the Basler pylon Camera Software Suite.
You can download the Basler pylon Camera Software Suite free of charge from the Basler
website:
www.baslerweb.com
You should perform the hardware installation first and the software installation second.

Installation and Setup Guide for Camera Link Cameras AW00083206000
2Basler aviator Camera Link
1.2 Frame Grabber Preparations
The following procedures assume that you have installed a Camera Link frame grabber in your PC,
that you have properly installed all software included with the frame grabber, and that you
understand how your frame grabber operates.
To correctly use a Camera Link camera, you must be thoroughly familiar with the operation
of your frame grabber.
All aviator camera models have a default Camera Link clock speed of 65 MHz, however, not all
frame grabbers are compatible with a clock speed this high. You should check the documentation
for your frame grabber and make sure that it can operate at a 65 MHz pixel clock speed. If it cannot,
the clock speed of the camera can be changed to 20 MHz, 32.5 MHz, 40 MHz, or 48 MHz. For more
information about changing the Camera Link pixel clock speed, see Section 4 on page 15.
1.2.1 Location of the Serial Port File
All Camera Link compliant frame grabbers must be supplied with a dll file which describes the
characteristics of the serial port that is built into the frame grabber. This serial port is used for
communication between your PC and your camera via the Camera Link interface.
The name of the file supplied by the frame grabber manufacturer will have the form clser***.dll
where *** is determined by the manufacturer of the grabber and usually represents the
manufacturer’s name. For example, a frame grabber made by the "Acme" company may supply a
file called clseracme.dll.
By default, your frame grabber’s clser***.dll will be located at the following path: %Program
Files%\CameraLink\Serial
The frame grabber software should take care that the dll file is located correctly for the PC-to-
camera communication via the serial port. If no communication can be established, check whether
the dll file is located at the path specified by the Windows registry key
HKEY_LOCAL_MACHINE\SOFTWARE\CameraLink\CLSerialPath. If the dll file is not at this
location, contact the frame grabber vendor.

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 3
1.2.2 Frame Grabber Camera Files
For your camera to operate properly with your frame grabber, you must install the correct frame
grabber camera file. In essence, the camera file informs the frame grabber about how the pixel
information coming from the camera will be ordered and about the bit depth of the pixel data.
Depending on the frame grabber supplier, there can be a separate camera file foreach combination
of camera model and pixel data format or a camera file may cover several different camera models.
Typically, each frame grabber supplier has a different naming scheme for their camera files. For
example, Matrox refers to the camera files for their grabbers as "Digital Configuration Files" or DCF
files and National Instruments refers to theirs as "Interface Camera Descriptors" or ICD files.
Camera files appropriate for the aviator must be supplied by your frame grabber manufacturer. If
you don’t have the camera files for your frame grabber, you can usually find them on the supplier’s
website.
Once you have the camera files, there are three things you must keep in mind:
The camera file that you obtain and install must be appropriate for the pixel data format setting
that you will be using on your camera. See the aviator Camera Link user’s manual
(AW000830) for information about available pixel data formats.
The camera file must be installed in the correct location on your PC. This location varies
depending on your frame grabber supplier. See the documentation for your frame grabber to
determine where the camera files should be installed.
The camera must be set for your desired pixel data format. You can set the camera’s pixel data
format using the pylon software you will be installing later in this guide.

Installation and Setup Guide for Camera Link Cameras AW00083206000
4Basler aviator Camera Link

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 5
2 Hardware Installation
2.1 Avoiding EMI and ESD Problems
The cameras are frequently installed in industrial environments. These environments often include
devices that generate electromagnetic interference (EMI) and they are prone to electrostatic
discharge (ESD). Excessive EMI and ESD can cause problems with your camera such as false
triggering or can cause the camera to suddenly stop capturing images. EMI and ESD can also have
a negative impact on the quality of the image data transmitted by the camera.
To avoid problems with EMI and ESD, you should follow these general guidelines:
Always use high quality shielded cables. The use of high quality cables is one of the best
defenses against EMI and ESD.
Try to use camera cables that are the correct length and try to run the camera cables and
power cables parallel to each other. Avoid coiling camera cables. If the cables are too long,
use a meandering path rather than coiling the cables.
Avoid placing camera cables parallel to wires carrying high-current, switching voltages such as
wires supplying stepper motors or electrical devices that employ switching technology. Placing
camera cables near to these types of devices may cause problems with the camera.
Attempt to connect all grounds to a single point, e.g., use a single power outlet for the entire
system and connect all grounds to the single outlet. This will help to avoid large ground loops.
(Large ground loops can be a primary cause of EMI problems.)
Use a line filter on the main power supply.
Install the camera and camera cables as far away as possible from devices generating sparks.
If necessary, use additional shielding.
Decrease the risk of electrostatic discharge by taking the following measures:
Use conductive materials at the point of installation (e.g. floor, workplace).
Use suitable clothing (cotton) and shoes.
Control the humidity in your environment. Low humidity can cause ESD problems.
The Basler application note Avoiding EMI and ESD in Basler Camera Installations
provides much more detail about avoiding EMI and ESD.
The application note can be downloaded at:
www.baslerweb.com

Installation and Setup Guide for Camera Link Cameras AW00083206000
6Basler aviator Camera Link
2.2 Installation Procedure
2.2.1 Precautions
NOTICE
Applying incorrect power can damage the camera.
The camera’s nominaloperating voltage is+12 VDC (±10 %). If the voltage applied tothe camera
is greater than +13.2 VDC, severe damage to the camera can result. If the voltage is less than
+10.8 VDC, the camera may operate erratically.
Make sure that the polarity of the power applied to the camera is correct. Applying power with the
wrong polarity can result in severe damage to the camera.
NOTICE
Making or breaking connections incorrectly can damage the camera.
Be sure that all power to your camera and to your host PC is switched off before you make or
break connections to the camera. Making or breaking connections when power is on can result in
damage to the camera or to the frame grabber.
NOTICE
On color cameras, the lens thread length is limited.
Color models of the camera with a C-mount lens adapter are equipped with an IR cut filter
mounted inside of the adapter. The location of this filter limits the length of the threads on any lens
you use with the camera. If a lens with a very long thread length is used, the IR cut filter will be
damaged or destroyed and the camera will no longer operate. Do not use a lens with a thread
length greater than 7.5 mm.
NOTICE
Avoid dust on the sensor.
The camera is shipped with a plastic cap on the lens mount. To avoid collecting dust on the
camera’s IR cut filter (color cameras) or sensor (mono cameras), make sure that you always
put the plastic cap in place when there is no lens mounted on the camera.
Every time you remove or replace the plastic cap, a lens, or a lens adapter, make sure that
the camera is pointing down.
Never apply compressed air to the camera. This can easily contaminate optical components,
particularly the sensor.

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 7
2.2.2 Installation
To install the camera hardware, follow these steps:
1. Make sure that your camera power supply is not connected to the camera and that the power
to your host PC is switched off.
2. Remove the cap from the lens mount on the camera and mount a lens on the camera.
3. Mount the camera in your test setup.
4. Plug one end of a Camera Link cable into the MDR connector on the camera and the other end
of the Camera Link cable into the connector on your frame grabber that is designated as the
base configuration connector.
5. Make sure that the connectors on the cable are securely fastened to the camera and to the
frame grabber. If the connectors are loose, they WILL cause problems with your images.
6. Switch on the power to your host PC and let the PC boot up.
7. If you obtained the power supply for your camera directly from Basler:
a. Connect the plug on the power supply’s output cable to the 6-pin power connector on the
camera.
b. Plug the power supply into an AC outlet.
If you are using a power supply that was not obtained from Basler:
a. Refer to the Interface chapter in your camera user’s manual and locate the information
regarding the camera input power. Make sure that your power supply can meet the input
power requirements.
b. In the Interface chapter, locate the information regarding the power connector on your
camera. Make sure that the output cable on your power supply is correctly wired and that
the cable is terminated with the proper type of plug. If the cable is miswired or the
incorrect plug is used, severe damage to the camera can result.
c. Connect the plug on the power supply’s output cable to the 6-pin power connector on the
camera.
d. Plug the power supply into an AC outlet.
Hardware installation is complete. Go to the software installation procedure that starts on the next
page.
26-pin
MDR
connector

Installation and Setup Guide for Camera Link Cameras AW00083206000
8Basler aviator Camera Link

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 9
3 Software Installation
3.1 Installing the Basler pylon Camera
Software Suite
1. If you have old Basler pylon software installed on your system, make sure to uninstall the
software.
2. Close all open Windows based applications on your computer. We most strongly
recommend that you close all open applications now.
3. Download the appropriate installer from the Basler website (www.baslerweb.com) to a local
directory on your computer:
If you are using a 32-bit Windows operating system, download the installer
Basler pylon x86 x.x.x.xxxx.exe.
If you are using a 64-bit Windows operating system, download the installer
Basler pylon x64 x.x.x.xxxx.exe.
4. Close all open applications.
5. Launch the downloaded installer.
6. In the Setup Wizard, on the Welcome page, click Next.
7. On the License Agreement page, accept the agreement and click the Next button.
8. On the Customer Information page, enter the appropriate information and click the Next
button.
9. On the Destination Folder page, determine the directory where you want to install the
software to and click the Next button.
10. On the Custom Setup page, a list of program features is displayed.
a. Deselect the features of the pylon software that you do not want to install.
b. Only select those features of the pylon software you want to install.
The example shown below assumes that you install the 64-bit version of the Basler pylon
software, that you will only use Camera Link cameras, and that your applications and
software development only use C++.
To install the Basler pylon Camera Software Suite:

Installation and Setup Guide for Camera Link Cameras AW00083206000
10 Basler aviator Camera Link
11. Click the Next button.
12. On the Ready to Install the Program page, click the Install button.
13. On the Setup Wizard Completed page, click the Finish button.
The installation program has added a shortcut on the desktop for the pylon Viewer.
14. Check the installed software features:
Windows 7: Click Start > All Programs > Basler > pylon 4 Camera Software Suite.
Windows 8 or 8.1: Right-click on the bottom-left corner of the screen, then click Search to
open the Apps view. You can find the installed software features in the Basler group.
The Basler pylon software installation is complete.
For more information about installing the Basler pylon Camera Software Suite, see the Installation
and Setup Guide for Cameras Used with Basler pylon for Windows (AW000611).
The deselected software features will not be installed. However, if you want
you can easily install them later.

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 11
3.2 Configuring the Camera Link Serial Port
To communicate with the camera, the pylon Camera Software Suite uses a serial port that is built
into the Camera Link interface on your frame grabber. Before the pylon software can communicate
with the camera, you must configure the serial port.
To configure the Camera Link serial port:
1. Open the pylon CL Configurator:
Windows 7: Double-click the pylon CL Configurator icon on your desktop.
Windows 8 or 8.1: Click the pylon CL Configurator icon on the Start screen.
2. A pylon CL Configurator window will open as shown below. The following figure shows the
pylon CL Configurator window for the 64-bit version of the Basler pylon software as an
example.
A list of ports that are supported by the Camera Link interface will be displayed in the window.
3. Determine which port will be used for communication between the PC and the camera.
Usually, this will be the port that is built into the frame grabber. For the port on the frame
grabber, you will typically see the name of the frame grabber manufacturer included as part of
If you use a 64-bit operating system:
The CL Configurator and pylon Viewer in use and the clser***.dll files must
match. Otherwise the ports will not be displayed:
If 32-bit versions of your frame grabber’s clser***.dll files are installed,
you must run the 32-bit versions of the CL Configurator and Viewer.
If 64-bit versions of your frame grabber’s clser***.dll files are installed,
you must run the 64-bit versions of the CL Configurator and Viewer.
If, for example, you are running the 32-bit version of the CL Configurator and
the ports are not displayed, run the 64-bit version of the CL Installer to display
ports that are related to 64-bit versions of clser***.dll files.

Installation and Setup Guide for Camera Link Cameras AW00083206000
12 Basler aviator Camera Link
the port name. In the example shown below, we are using a frame grabber from the "Acme"
company, and "Acme" is included as part of the port name.
Select the port that you want to use as shown below.
4. In this step, you will probe the selected port(s) to see if a camera is connected to the port.
When the port is probed, the port configuration will be changed as required and the CL
Configurator will attempt to establish communication with any camera connected to the port.
To probe the selected port(s), click the Probe Enabled Ports button.
(You can also probe an individual port by right clicking on a port ID in the list and clicking on
Probe this port from the menu that appears.)
5. The selected port(s) will be probed which may take up to approximately one minute for each
port.
During the probing the CL Configurator will test whether data can be reliably transmitted from
the camera at the maximum possible baud rate supported by the frame grabber.
In the following step, you will be probing ports to see if cameras are attached.
We suggest that you only probe the port(s) that you will be using to
communicate with a Camera Link camera running with Basler pylon software.
Probingaport thathasa device otherthan aCameraLinkcamera running with
Basler pylon connected to it may change the configuration of the port and may
cause the device to stop operating correctly.

AW00083206000 Installation and Setup Guide for Camera Link Cameras
Basler aviator Camera Link 13
If a camera is detected, it will be indicated in the pylon CL Configurator window.
If an error is detected, the test will be repeated at successively lower baud rates until a
maximum baud rate is found where all data are reliably transmitted. When this is achieved, a
warning message will open informing that data is not reliably transmitted at the maximum
possible baud rate:
If the warning message has opened, take the following steps to ensure the most efficient data
transmission:
a. Check connectors and cable of the serial connection.
b. Obtain, if available, an updated clser***.dll file from the frame grabber manufacturer.
c. Click Yes. This will automatically set a maximum baud rate for the port where reliable data
transmission is ensured. If you click No, the maximum possible baud rate supported by the
frame grabber will be used but reliable data transmission is not ensured.
d. If you want to set the baud rate manually, click the Advanced... button in the pylon CL
Configurator window.
You need administrative privileges to change the baud rate in the next step.

Installation and Setup Guide for Camera Link Cameras AW00083206000
14 Basler aviator Camera Link
The Advanced Baud Rate Settings window opens.
Select a frame grabber manufacturer in the left pane and set a maximum baud rate in the
right pane. The set maximum baud rate will apply for all ports related to the selected
manufacturer.
Click OK to save the settings and close the window.
6. Click the Save button to save the port configuration and click the Close button to close the CL
Configurator.
You need administrative privileges to use the Advanced Baud Rate
Settings window.