BAT RC-1-110GB User manual

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®
B.A.T. Belt Alignment T ool
Models RC-1-110GB & ASI-2-210GB
FEA TURES :
75% Faster Alignment with
Dual Cross-firing Laser
T ec hnology
The B.A.T. is the only cross-firing laser system, whic h
increases
both speed and accuracy of the alignment
task in a one step pr ocess.
Bright GlowLine®Arc T arge t Sur f aces
For fast, easy set up and alignment of belts, sheaves , flat sur f aces, e tc.
The GlowLine® target
is brilliant and easily read in all conditions.
Offset Alignment Capability Standard
F or multi-width sheave applications.
Other Measurement Applications Including:
Level, Base Flatness, Base Level, Multiple Pulleys, Conveyor R olls,
T ak e-U p Rolls, Conveyor Rollers, any other application where
you need quick and easy alignment verification
.

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Contents
3 Intr oduction
4 Descr ip tion
5 How to
Use
6 Dual Cross-firing Laser Alignment
7 Offset Laser
Alignment
8 Three T arge t Me t hod
9 Base Flatness
10
Maintenance & Calibration
10 Batt
er ies
11
T ec hnical Specifications
11 Safety and
Use

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Intr oduction
The B.A.T. Belt/Pulley Alignment System is the fastest most versatile belt alignment
system available and is adaptable
to many applications.
• Belts, pulleys, sheaves , sprockets, rollers, conveyors , even base flatness verificationand
other measurements can be per f ormed.
• The B.A.T. has a f a ce mounted, ”Bulls Eye” leveling vial to check sur f aces for flatness
and level conditions with combinations of B.A.T. lasers and G l o w L i ne ® T arge ts.
• Multiple target and laser configurations to meet any r eq uir ement.
• Save energy , reduce downtime, improve per f ormance, and save installation ,
maintenanceand repair costs by putting this unique and easy to use tool to
w or k for y ou!

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Descr ip tion
Component Descr ip tions:
XFCross-fire Dual B.A.T. Belt Alignment Tool ® Kit:
• 2 Arc Shaped Laser Emitters, F eatur ing GlowLine® targets.
•3 double
sided GlowLine® magnetic targets.
•1 M
easurement dividers for offse t measurements.
•
4 AAA Batteries
•
1 Calibration Certificate
•
1 Ruggedized Carry Case
•
1 Operators Manual

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How to Use
Belt Alignment Pre -Chec k:
1. Observe all safety procedures , de-energize lock out and t ag out equipment to
be aligned
. Verify lock out, and follow all applicable plant safety policies and
procedures.
2. Make sure equipment is at “ZMS” or Zero Mechanical S t at e.
3. Inspect machinery for wear, looseness, deterioration, cracking, e tc.
4. Inspect bases , f oundations, and motor bolts for soft foot conditions.
5. Check pulley /sheaves,and drive belts for wear and replace as r eq uir ed.
6. Check sheave /pulley’s for wobble and run-out notes. The B.A.T.Belt
Alignment Tool®
can be used to indicate drive system defects.

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Dual Cross-firing Laser Alignment Method :
1. Magnetically affix a B.A.T. laser module to each sheave or pulley, with laser
emitters pointing at the opposing shea v e/ B.A.T. laser module .
2. T urn each laser module on by turning the battery knob clockwise or on/off
button switch.
The Gr een line laser should now be visible .
3. Observe the laser lines on the GlowLine® targets: The green line laser should be
visible on the
opposing B.A.T. target f ace. Note the offset and angular
alignments.
If a green line laser is not visible on white cent er target f aces, see the
below rough alignmentprocedure or see the offset alignment procedures described
her
ein.
4. Rough alignment corrections can be made by aiming the lasers on floors,
ceilings, etc
. crossing the beams and observing the beam angles. Then, align
laser lines
on these alternate sur f aces. Now, re-aim the lasers at the B.A.T.
GlowLine®
targets f or final correction.
5. Make corrections by moving the moveable pulley system until the laser lines
fall onto the white middle of the both B.A.T. GlowLine® T arge t sur f aces.
6. CAUTION! REMOVE B.A.T. LASERS and TARGETS BEFORE ENERGIZING
MACHINERY!

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Offset Laser Alignment :
In cases where there is a dif f er ence in sheave/pulley wall thickness, use the included
mechanical
divider tool, flat washers and double sided magnetic t arge ts.
1. Place a B.A.T. Laser T ool on the “Offset” or the pulley with the widest rim f ace.
2. Using two of the double sided magnetic targets, Then affix these assemblies to
two of the
magnets on t he B.A.T. Laser T ool. Choose the two opposing magnets
that best fit the size of y our sheave f ace. Affix the B.A.T. , T arge t assembly onto the
opposing sheave f ace.
3. Now on the offset sheave measure the “Offset”. Using the provided dividers,
measure from the center of the 1st sheave groove to the center white line of t he
B.A.T. This measurement is the “Offset V alue”.
4. Using this “Offset Value” place the dividers on the center of the opposing
Sheave 1st sheave groove and observe which line on the B.A.T. system the dividers
point to. This is the desired target line for proper sheave alignment.
5. Now Align as described in Dual Crossfire Procedure .
6. CAUTION! REMOVE B.A.T. LASERS and TARGETS BEFORE ENERGIZING MACHINERY!

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Three T arge t Laser Alignment Method :
Although not as fast or accurate as the “Fast Cross-Firing Method” at times it may not be
possible to use a B.A.T. laser emitter on both sheaves , in this case it may be necessary t o use
the three provided
“puck” t arge ts.
1. Magnetically affix one B.A.T. laser module to one sheave, with the laser emitter
pointing at the opposing shea v e.
2. Place the three GlowLine® “puck” targets on the opposing pulley/sheave 90
degrees apar t on the pulley/sheave f ace.
3. T urn the laser module on by turning the battery knob clockwise. The Green laser
should now be visible on the GlowLine® T arge ts.
4. Align sheaves using the lasers and targets. The green line laser should be visible on
the
opposing GlowLine™ T arge ts. Observe target faces to confirm the angular
misalignment.
5. Make corrections by moving the moveable pulley system so the laser falls ont o
the white middle target line of all three GlowLine® puck t arge ts.
6. CAUTION! REMOVE B.A.T. LASERS and TARGETS BEFORE ENERGIZING
MACHINERY!

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Measuring Level and Base Flatness :
1. Make sure your surfaces are clean and free of debr is.
2. Inspect the base mountings for proper bolting, sur f ace deformation, bending,
cracking, soft foot failed concrete or grouting, e tc.
3. The B.A.T. should be placed flat on the base or sur f ace to be measured. If t he
sur f ace area is too small you may use the GlowLine® targets affixed to the B.A.T. or
f abr icat e “st andof f blocks” for your application.
4. Place the B.A.T. laser on one corner or location of the measured ar ea.
5. Place the other B.A.T. or the GlowLine® targets on opposing locations.
6. FLATNESS ONL Y CONDITION:Observe the vial and the GlowLine® t arge ts,
if the vial is out of the “Bull Eye” but the laser is on the center white line on t he
GlowLine® targets. The base is flat but N O T level. This condition MAY or MA Y
N O T be satisf actor y .
7. LEVEL AND FLAT CONDITION:Observe the vial and if the vial is in the “Bulls
Eye”
and the laser is on the center white line on the GlowLine® targets, the base is
flat AND
le v el.

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Maint enance:
Maintenance of the B.A.T. and associated components consists of primarily cleaning , and
battery replacement. The glass protective lens on the laser emitter is cleaned easil y with a
soft cloth or swab with any glass cleaner . Cleaning of the targets is achieved with a damp
cloth; use no solvents or other cleaning solutions. Replacement target tape is available from
alignment supplies.
Calibr ation:
The B.A.T. Laser Emitters and all targets are calibrated in our production f acility .
Calibration is recommended every two years. Or as your company policy requires .
Batt er ies:
T w o “AAA” batteries are required to power the B.A.T. laser emitter .
1. Remove the
batteries by turning the battery nut clockwise and tipping battery port
down
.
2. Remove batteries when not in use and during storage to prevent damage to t he
tool. Damage from leaking or failed batteries is NOT covered under the w ar r anty .
3. Install replacement batteries, Note: Use Alkaline batteries only! T ypical battery life is
4 to 6 hours. Keep
spare batteries in the B.A.T. carry case.

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T ec hnical Specifications:
T arge t Dimensions:
Weight:
Laser Line
W idt h:
Beam Angle 11 0°:
A ccur acy :
Pulley Size
R ange:
Belt Size R ange:
Operating R ange:
Circular Vial : ”
Laser T ype:
B.A.T.® /
Glow Line/ T arge ts:
T arge ts:
Magne ts:
Pow e r:
IP
R ating:
4.125” x 9.500” x .750”
28.8 oz.
< 2.5mm @ 5M
70” @ 3 Feet, 162”@ 8 F ee t
.020”@ 8 f ee t
A ny
Any < 75’
< 45 F ee t
45 Min/. 1”
Model **110GB-Green Line Laser-Class IIIa / 3R < 5.0 mW @ 532nm
or Model **210GB-Green Line Laser Class II < 1mW
6061 Flat Black Anodized Aluminum
1.00” diameter .750” length- fix ed
Chrome Plated Rare Ear t h
Qty. 4 Size “AAA” Batteries
IP 64 with battery knob fully engaged.
Safety and Use:
• Caution! Remove all B.A.T. components before energizing machinery.
NEVER operate machinery with B.A.T. components attached.
• A laser use safety warning label is affixed to each unit. B.A.T. Lasers comply with 21 CFR, parts1040.10 and
1040.11.
• NEVER! Look or stare directly at or into the laser.
• Use the B.A.T. and accessories only for intended pur pose.
• Follow safety policies and procedures in accordance with FDA Class 111a/ANSI Class
3R laser devices
.
• Magnets: Each magnet used in the B.A.T. is a 13 pound pull.