Bauer 1873E-B User manual

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Email our technical support at: [email protected]
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 18h
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2017 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

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Table of Contents
Safety ......................................................... 2
Specifications ............................................. 8
Setup .......................................................... 8
Operation .................................................... 9
Maintenance .............................................. 12
Parts List and Diagram .............................. 14
Warranty .................................................... 16
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
General Power Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term ″power tool″ in the warnings refers to your mains-operated (corded) power tool.
Work area safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
SAFETY OPERATION MAINTENANCESETUP

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Electrical safety
1. Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a Ground Fault Circuit
Interrupter (GFCI) protected supply.
Use of a GFCI reduces the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
2. Use personal protective equipment.
Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to
power source, picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energizing power tools that
have the switch on invites accidents.
4. Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a moving part
of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
these devices can reduce dust-related hazards.
8. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
SAFETYOPERATIONMAINTENANCE SETUP

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Power tool use and care
1. Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
2. Do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Service
Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
Jigsaw Safety Warnings
1. Hold power tool by insulated gripping surfaces
when performing an operation where cutting
tool may contact hidden wiring or its own cord.
Contact with a ″live″ wire will make exposed metal
parts of the tool ″live″ and shock the operator.
2. Use clamps or another practical way to secure
and support the work piece to a stable platform.
Holding the work by hand or against your body
leaves it unstable and may lead to loss of control.
3. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
4. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
5. Do not lay the tool down until it has come to
a complete stop. Moving parts can grab the
surface and pull the tool out of your control.
6. When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.
7. Do not depress the spindle lock when
starting or during operation.
8. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
9. This product is not a toy.
Keep it out of reach of children.
10. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In
addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Interrupter
(GFCI) should also be implemented –
it prevents sustained electrical shock.
11. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
SAFETY OPERATION MAINTENANCESETUP

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Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for
an extended period should first be examined
by a doctor and then have regular medical
check-ups to ensure medical problems are not
being caused or worsened from use. Pregnant
women or people who have impaired blood
circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this tool.
If you feel any symptoms related to vibration (such
as tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Jigsaw Safety Warnings (continued)
SAFETYOPERATIONMAINTENANCE SETUP

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Grounding
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING
WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the tool. Never remove the
grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have
it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by
a qualified electrician.
Grounded Tools: Tools with Three Prong Plugs
3-Prong Plug and Outlet
1. Tools marked with “Grounding Required” have
a three wire cord and three prong grounding
plug. The plug must be connected to a properly
grounded outlet. If the tool should electrically
malfunction or break down, grounding provides
a low resistance path to carry electricity away
from the user, reducing the risk of electric
shock. (See 3-Prong Plug and Outlet.)
2. The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire
in the cord must be the only wire connected
to the tool’s grounding system and must
never be attached to an electrically “live”
terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet
should look like those in the preceding illustration.
(See 3-Prong Plug and Outlet.)
Double Insulated Tools: Tools with Two Prong Plugs
Outlets for 2-Prong Plug
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-Prong Plug.)
SAFETY OPERATION MAINTENANCESETUP

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Extension Cords
1. Grounded tools require a three wire extension cord.
Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulting
in loss of power and possible tool damage.
(See Table A on page 7.)
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See Table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make
sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.
8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.
TABLE A: RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS* (120/240 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25´ 50´ 75´ 100´ 150´
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to five volts at
150% of the rated amperes.
Symbology
Double Insulated
VAC Volts Alternating Current
AAmperes
n0 xxxx/min. No Load Revolutions per Minute (RPM)
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before
set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
WARNING marking
concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.
SAFETYOPERATIONMAINTENANCE SETUP

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Specifications
Electrical Rating 120 VAC / 60 Hz / 6.5 A
Cutting Speed 0-3000 SPM
Stroke Length 5/8"
Baseplate Tilt 0 – 45° left or right
Blade Type T-shank Blades
(sold separately)
LASER LIGHT
DO NOT STARE INTO BEAM
Max. Output: 1 mW,
Wavelength: 650 nm
CLASS IIa LASER PRODUCT
This product complies
with 21 CFR 1040.10
and 1040.11
Distributed by
Harbor Freight Tools
3491 Mission Oaks Blvd.
Camarillo, CA 93011
64290
Manufacture Date:
, �������
AVOID EXPOSURE Laser light is emitted from this opening.
CAUTION! Use of controls or adjustments or
performance of procedures other than those specified
herein may result in hazardous radiation exposure.
CAUTION! The use of optical instruments
with this product will increase eye hazard.
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following
pages, refer to Parts List and Diagram on page 14.
Functions
Laser Opening
Figure 1
Dust Port (66)
Trigger (34)
Cutting Mode Lever (23)
Lock ON Button
Baseplate (63)
Transparent Guard (1)
Power ON Light (46)
Dust Blower Switch (53)
Laser ON/OFF Button (27)
Speed Dial (32)
Blade Clamp Assembly (7)
Fence Lock Knobs (60)
SAFETY OPERATION MAINTENANCESETUP

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Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM
ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and
unplug the tool from its electrical outlet before
adjusting tool or installing accessories.
Installing the Blade
Figure 2 Blade
Transparent
Guard
Blade
Clamp
Guide Wheel
1. Open the Transparent Guard.
2. Rotate and hold the lever of the Blade Clamp
Assembly clockwise as far as it will go.
3. If a Blade is already installed, pull the
old Blade out of the Clamp.
4. Slide the new blade (sold separately) all the way
into the Blade Clamp opening with the teeth
pointing forward and the back of the Blade pressed
against the center recess of the Guide Wheel.
5. Release the Blade Clamp Lever.
6. Pull the blade straight down with a gloved hand
to check that the blade is secured in place.
7. Close the Transparent Guard.
Adjusting the Cutting Angle
Figure 3
Locked Position
Released Position
Angle Adjustment Lever
1. Pull the Angle Adjustment Lever
out to loosen the Baseplate.
2. Pull the Baseplate out and tilt it to the desired
angle between 0° and 45° to the right or left.
3. Release the Baseplate, checking that the pin on the
body is engaged between the teeth of the Baseplate.
4. Press the Angle Adjustment Lever closed
to lock the Baseplate in place.
SAFETYOPERATIONMAINTENANCE SETUP

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Installing the Rip Fence
Figure 4
Fence
Lock Knobs Main Guide
of Rip Fence
Bar of
Rip Fence
1. Loosen the Fence Lock Knobs.
2. With the main guide of the Rip Fence facing
downward, slide the bar of the Rip Fence
into the slots on the Baseplate until it is
the desired distance from the Blade.
3. Tighten in place with the Fence Lock Knobs.
Dust Collector
Figure 5
Dust Port
Dust Blower Lever
OPEN
CLOSED
1. Slide the Dust Blower Lever to the
right to open the Dust Port.
2. Connect a Dust collection
system/bag (sold separately) to the Dust
Port on the back of the Jigsaw.
3. If a dust collection system/bag will not
be used, slide the Dust Blower Lever
to the Left to close the Dust Port.
Work Piece and Work Area Set Up
1. Designate a work area that is clean and well-
lit. The work area must not allow access by
children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. Secure loose work pieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
SAFETY OPERATION MAINTENANCESETUP

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General Operating Instructions
Adjusting the Cutting Speed
Figure 6
Speed Dial Use the Speed Dial to set the cutting speed
from 1 (slow) to 6 (fast). Use the faster
settings to cut softer workpieces.
Adjusting the Cutting Mode
Figure 7
Cutting Mode
Lever
Use the Cutting Mode Lever to set one
of the following cutting modes:
a. Straight cutting. Set the Lever to “O”. The
blade travels vertically up and down only.
b. Orbital cutting. Set the Lever to “I”, “II”, or “III”.
The blade travels in a circular motion, up and
down and forward and backward. The higher
the number, the larger the orbit of the blade.
Note: Do not use the Orbital settings
to cut metal or hardwoods.
NOTICE: Do not adjust the cutting
mode while the saw is operating.
Basic Operation
1. Make all necessary adjustments to the Jigsaw.
2. Make sure that all guards are in place in
proper working order and that all adjustment
knobs are tight before operation.
3. Plug the Power Cord into the nearest
120 volt, grounded, electrical outlet.
4. Press the Laser ON/OFF Button
to turn the Laser ON.
5. Hold the jigsaw so that the blade is near the start
of cut, but not touching the workpiece. Firmly
grip the Handle with one hand and squeeze
and hold the Trigger to turn on the Jigsaw.
6. Press the Lock ON Button then release the
Trigger to set the Jigsaw into continuous mode.
7. Allow the Saw Blade to reach full speed then
rest the Baseplate on the workpiece and
guide the Saw Blade into the workpiece.
8. Do not force the Jigsaw to cut faster
than it is designed to cut. Feed the Saw
Blade gradually into the workpiece.
9. Turn off the Jigsaw if the Saw Blade is to be
backed out of an uncompleted cut. When turning
off the Jigsaw, allow the Saw Blade to fully stop
on its own before removing the Jigsaw. Do
not press against the Saw Blade to stop it.
10. Once the cutting job is completed, release the
Trigger and wait until the Saw Blade stops. If
using the Lock on feature, press and release
the Trigger to turn off the Jigsaw. Press the
Laser ON/OFF Button to turn the Laser off.
11. To prevent accidents, unplug the Power Cord
from its electrical outlet. Clean, then store
the tool indoors out of children’s reach.
SAFETYOPERATIONMAINTENANCE SETUP

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Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general condition
of the tool. Check for loose hardware, misalignment
or binding of moving parts, cracked or broken
parts, damaged electrical wiring, and any other
condition that may affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
4. TO CLEAN: The ventilation openings should be
kept clean and free of dirt and debris. Wear ANSI-
approved safety goggles and NIOSH-approved dust
mask/respirator before cleaning ducts. The most
effective way to clean the ventilation openings is with
compressed air. The outer body may be cleaned
with a clean cloth and a mild detergent. Do not use
solvents. Do not immerse the Jigsaw in liquid.
SAFETY OPERATION MAINTENANCESETUP

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Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1. Cord not connected.
2. No power at outlet.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Internal damage or wear.
(Carbon brushes or
switch, for example.)
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker. If breaker
is tripped, make sure circuit is right capacity
for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Tool operates slowly. Extension cord too long or
cord diameter too small.
Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.
Performance
decreases
over time.
1. Accessory dull or damaged.
2. Carbon brushes worn
or damaged.
1. Keep cutting accessories sharp. Replace as needed.
2. Have qualified technician replace brushes.
Excessive noise
or rattling.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
Have technician service tool.
Overheating. 1. Forcing tool to work too fast.
2. Accessory misaligned.
3. Accessory dull or damaged.
4. Blocked motor housing vents.
5. Motor being strained by long or
small diameter extension cord.
1. Allow tool to work at its own rate.
2. Check and correct accessory to
fence and/or table alignment.
3. Keep cutting accessories sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
5. Eliminate use of extension cord. If an extension
cord is needed, use one with the proper diameter
for its length and load. See Extension Cords
in Grounding section on page 6.
Laser Guide will
not illuminate.
1. Laser is off.
2. Laser opening is
dirty or blocked.
3. Laser damaged.
1. Press Laser Button to turn Laser on.
2. Turn the Laser “OFF”. Then, clean the laser opening.
3. Have a qualified service technician
check the tool for internal damage.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power
supply before service.
SAFETYOPERATIONMAINTENANCE SETUP