Be-Ge 8652 User manual

Datum/Date
2004-10-22
Utgåva/Issue
1
Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
1(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Recommended
Scheduled Maintenance
Daily Inspection: Inspect and perform, if necessary, the required
maintenance according to service items 1and 2.
Inspections every 1,000
working hours: In addition to extended inspections according to service
items 1 and 2, inspect and perform maintenance, if any,
according to service items 3and 4.
If the recommended scheduled maintenance is not adhered to, Be-Ge Industri AB
reserve the right to limit any warranty or compensation claims.
I
llustrated seat
B
e-Ge 86-52
incl Rotolift 3

Datum/Date
2004-10-22
Utgåva/Issue
1
Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
2(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Contents
Instruction Page
Foreign Objects 3
Height adjustment Rotolift 3
Rotation Rotolift 3
Lengthways adjustment 4
Frame Fastening 4
Seatback Adjuster 5
Seat Cushion Adjuster 6
Armrest 7
Change of rotation barrier 7
Appendix 1
Operating instruction 8652, Rotolift 3 8
Appendix 2;
Assembly instruction 8652, Rotolift 3 9
Appendix 3;
Dismantling of Seatback and 10
Seat cushion
Appendix 4
Replacement instruction to slide rails 11
Appendix 5
Mounting instruction of 2-point belt 12
Appendix 6
Service instruction Rotolift 3 13
Appendix 7
Troubleshooting Chart 8652, Rotolift 3 14

Datum/Date
2004-10-22
Utgåva/Issue
1
Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
3(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Inspection Service Instruction Illustration
1.
Check that the seat adjustment
controls work normally and
that foreign objects do not jam
them.
If the seat is fitted with safety
belt, check that all belt elements
are undamaged.
Remove objects, if any.
If any adjustment control does not
work normally – See service items
3–8.
If any belt element is damaged, re-
place the entire belt kit. See service
appendix 5.
If the seat is very dirty then it can be
cleaned/sprayed with normal textile
cleaning. The textile cleaning and
protection kit can be supplied by
Be-Ge Industri AB.
Instructions on the package.
2.
Check that the seat retains its
adjusted height and that the
Rotolifts action is of
satisfaction.
If the function does not work
satisfactory, i.e. if the seats Rotolift
cannot be lowered or raised or does
not rotate.
See service item 8 and service
appendix 6.
If the rotation pedals allowance is
more than 2 mm, then the catch plate’s
needs to be changed.
Se service item 8 and service appendix
6.
An annual maintenance and re-
lubricating is to be done according to
service appendix 6.
Rotationbrake
Heightadjustment
Service control

Datum/Date
2004-10-22
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
4(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Inspection Service Instruction Illustration
3.
Check lengthways adjustment.
Appliances:
Lint-free cloth
Grease (Texando 20 or the equi-
valent)
Brush
Box wrench 13 mm
Lubricate the slide rails of the seat
runner thinly with grease (Texando 20
or the equivalent).
Move the seat to its end positions in
order to lubricate the rails in between.
Before lubricating, clean the slide rails
with a lint-free cloth.
Replace the slide rails, if the
allowance (sideways or lengthways)
of the slide rails exceeds 1 mm.
Replacement of slide rails-
See service appendix 4
An annual maintenance and re-
greasing of the seatback and seat
cushion slide surfaces is to be done.
NB. Make sure of that no grease is
added onto the back adjustment
locking. Recommended grease is
Kernite, Skidoo, or equivalent.
4.
Check the bolts and frame
fastening of the seat.
Appliances:
Box wrenches 13mm
Check for loose bolts.
Check the seat fastening to the floor-
and / or the frame (1).
To dismantle/assemble driverseat and
rotolift- See service appendix 2
1
11
1
(x 4)
(x 4)

Datum/Date
2004-10-22
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
5(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Inspection Service Instruction Illustration
5.
Check the seatback adjuster
and the seatback high
adjustment function.
Appliances:
Slotted chisel
Box wrench 17 mm
Riveting Punch 7 mm
Striking tool
Grease solvent cleaner
(
CRC™ Bräkleen, or equivalent)
Grease
(Recommended grease is of type
Kernite, Skidoo, or equivalent)
If the seatback does not keep position
and does not keep the positioned
angle, then the seatbacks angle
adjustment gasspring needs to be
changed.
Remove the seat cushion (1).
See service appendix 3
Loosen the gassprings front locking
(2).
Strike out the tension peg at the rear
attachment (3) on the frame back
section alternatively unscrew the
gascylinders body from the rear
attachments of the fork attachement
Change the gasspring.
If the seatback does not keep position
and does not keep the positioned
height then dirt/grease or similar
might have got in the locking surface
for the height adjustment locking
eccentric.
This calls for cleaning of the frames
tube profile, back frames inner tube
profile and eccentric locking parts.
Recommended cleaning is CRC™
Bräkleen or equivalent.
An annual maintenance and re-
lubricating of the seatback and seat
cushion slide surfaces is to be done.
NB. Make sure of that no grease is
added onto the back adjustment
locking. Recommended grease is
Kernite, Skidoo, or equivalent.
2
22
2
3
33
3
1
11
1
NB.
No grease

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
6(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Inspection Service Instruction Illustration
6.
Check the seat adjuster and the
seats lengthways adjustment.
Appliances:
Box wrench 13 mm
Slotted chisel
Riveting Punch 7 mm
Striking tool
If the seat cushion adjuster does not
keep position and does not keep the
positioned angle, then the seat angle
adjustment gasspring needs to be
changed.
Dismantle the seat from the Rotolift
and turn the seat upside down,
alternatively remove the seat cushion
(1). See service appendix 3
Loosen the gassprings rear locking
(2).
Strike out the tension peg at the front
attachment (3) on the frame back
section alternatively unscrew the
gascylinders body from the rear
attachments of the fork attachment
Change the gasspring.
If the seat cushions does not keep it’s
lengthways position then the latch rod
needs to be replaced (4). The latch
rod is placed underneath the seat
cushion and is dismantled/mounted
easily, without tools, by pulling the
rod sideways out of its fastening
points.
1
11
1
2
22
2
3
33
3
4
44
4

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
7(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Inspection Service Instruction Illustration
7.
Check of the armrests fastening
points and folding.
Appliances:
Slotted chisel
Box wrench 17 mm
Allen wrench 6 mm
If the armrest does not lock in the
fastening point in the seat cushion
then the lock screw underneath the
seat cushion (1) needs to be tightened.
(Allen wrench 6 mm).
If the folding of the armrest does not
work satisfactorily then adjust the nut
lock (2).
Recommended dynamometric for the
inner nut is approx. 10Nm and for the
outer nut the approx. minimum
dynamometric is 24Nm (max 47Nm).
If the slide washer (3) is worn out it
should be replaced.
8.
Change of catch plate on
Rotolifts.
Appliances:
Slotted chisel
Box wrench 13 mm
If the rotation barriers function
allowance exceeds 2mm, then the
catch plate’s needs to be replaced.
The catch plates are changed by
dividing the Rotolift with help of the
service barrier (1).
Loosen the lock handle (2) and springs
(3). Change the catch plates (4) and
re-mount the lock handle and springs.
See service appendix 6
Note.
The inner of the Rotolift is sensitive
against dirt and great precaution is
to be taken when the Rotolift is
apart for service.
1
11
1
2
22
2
3
33
3
4
44
4
1
11
1
2
22
2
3
33
3

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
8(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 1
Operating instruction 8652 with Rotolift 3
Infinite adjustment of
lumbar-support
Turn the tangent forward to
increase the lumbar support
Lenght adjustment seat
cushion, 100mm
Pull the tangents on each
side upwards
Lenght adjustment on slide
rails,200mm
Pull the loop upwards
Infinite height adjustment 100mm
Pull the lever
Separation lock for service
Push the pedal to lift the seat from
the base
Turning
Push the pedal down
to turn the seat
Tilt of seat, 12,5
°
°°
°
Pull the lever
Tilt backrest, 35
°
°°
°
Pull the loop upwards
Height adjustment
backrest, 120mm
Turn the tangent backwards and
adjust the height

Datum/Date
2004-10-22
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
9(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 2
Assembly instruction 8652 with Rotolift 3
1.
Assemble the seat to rotolift by locking the bolt
(M8x20 x4) and nuts (M8 lockn. x4) (1)
Note the washers!
Screw kit 820070;
422040 Bolt M8x20 M6S FZB SMS 2165
440027 Washer BRB 8,4x16x1,5 FZB
430015 Locking nut M8 low FZB K6
Use a spanner, box wrench or a socket wrench 13 mm.
Dynamometric approx. 24 Nm.
(1)

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
10(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 3
Dismantling instruction of seatback and seat cushion8652
Dismantling seatback
1.
Disconnect the wire control for the seatback (1)
Disconnect electrical contacts that are between the back
and seat, if any
.
2.
Disconnect the rubber band stop in the backrest
trim (2) that is connected on the lengthways
level in the seat cushion.
Release the backrest locking level (3) and pull
upwards in order to take away the backrest
from the back frame.
Dismantling seatcushion
3.
Disconnect the seat cushions locking screw. (4)
Disconnect the rubberband stop in the backrest
trim (2) that is connected on the lengthways
level in the seat cushion.
Release the seatcushions lenghtways level (5)
(two levels, one on each side of the
seatcushion) and slide the cushion forwards in
order to get it of the seat frame.
Reassemble
4.
Reassemble the seatback and seatcushion in
reverse order.
(1)
(2)
(3)
(4)
(5)

Datum/Date
2004-10-22
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
11(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 4
Exchange instruction slide rails 8652
1.
Dismantle the seat from rotolift by loosen the
bolts (M8x20 x4) and nuts (M8 lockn. x4) (1)
NB The washers!
Use a spanner, box wrench or a socket wrench 13 mm.
2.
Dismantle the slide rails by loosen the nuts (M8
lockn. x4) (2)
Move the seat to its front position to reach the
rear bolts and to its rear position to reach the
front bolts.
Use a spanner, box wrench or a socket wrench 13 mm.
3.
Reassemble according to item 1 and item 2
in reversed order.
NB the washers!
The slide rails loop (3) is attached in pins on
the inside of each rail and locked by the tension
in springs.
(1)
(2)
(3)

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
12(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 5
Monteringsinstruktion 2-punktsbälte 86-52 (instr nr 627715)
Eftermontering av 2-punktsbälte på Be-Ge 8652 sker genom att använda sig av befintliga skruvhål i sittramen.
Bältesrullen (1) monteras på stolens vänstra sida och bälteslåset (2) på höger sida.
Mounting of 2-point belt on Be-Ge 8652 is done by using existing holes in the seat frame.
The belt roller (1) is mounted on the left side of the seat and the belt locking device (2) on the right side.
Bältessatsen 621641innehåller följande detaljer/ The belt-kit621641 consists of the following details :
Pos. 1 Höftrullbälte fast låsdel med beslag / 2-point belt fixed locking device
with bracket 1st/1pcs
Pos. 2 Bälteslås med beslag / belt locking device with bracket 1st/1pcs
Pos. 3 Tapp (3) / Bolt (3) 2st/2pcs
Pos. 4 Mutter 7/16” UNF (4) / Nut 7/16” UNF (4) 2st/2pcs
Pos. 5 Bricka (5) / Washer (5) 4st/4pcs
Skruva bort skruv som håller ryggen med stativet och montera
bältesrullen här med Tapp (3), bricka (5) och mutter (4).
D
ismount the screw that holds the backrest to the base frame and
mount the roller belt here with bolt (3), washer (5) and nut (4).
Montera bälteslåset (2) på andra sidan i motsvarande hål med tapp (3),
bricka (5) och mutter (4).
M
ount the belt locking device (2) on the oppsite side in corresponding
hole with bolt (3), washer (5) and nut (4).
OBS! Bältesrullen är vinkelkänslig ±2
°
och måste monteras med dess
beslag 0
°
i förhållande till horisontalplan. (se bild)
N
OTE! The belt roller will not function properly if the angle of its
bracket exceeds ±2
°
in comparison with its horizontal plane.
1
2
3
4
5
Beslagets undersida 0
°
i förhållande
tillhorisontallinje
B
racket of the belt roller 0
°
in comparison with
horizontal plane

Datum/Date
2004-10-22
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
13(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 6
Serviceinstruction Rotolift 3

Datum/Date
2004-10-22
Utgåva/Issue
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Service Manual
Be-Ge 8652
Recommended Maintenance
Sida/Page
14(14)
Be-Ge Industri AB
Box 912 S-572 29 Oskarshamn. Tel. [phone]. Fax [phone].
[email protected] www.be-ge.com
Appendix 7
Troubleshooting chart Be-Ge 8652 with Rotolift
Problem Possible reason Solution/Action
Be-Ge 8652 with Rotolift 3
The headrest can not be assembled
Burnt weld in the headrests tubes inside
of the backframe.
Drill in the tube with a drill of diam. 10
approx. 200mm
2-way headrest does not stay in
requested position. The headrest pegs has the wrong angle. Bend slightly the headrest pegs.
4-way headrest does not stay in
The plastic headrest grommet has the wrong
dimension Change the plastic headrest grommet
requested position
The seats back seams to have to
much allowance and does not work
correctly
The gasspring is defected or has got
disconnected from its fastening point/s.
Change the gasspring or re-connect the
fastening points.
Heightadjustment barrier does not lock due to
dirt/grease or similar
Clean the frametubes, backseats frame and
eccenter with CRC™ Bräkleen or equivalent
Heightadjustment barrier does not lock due toChange backseat cushion
defect eccentric lock
The seats cushion seams to have to
much allowance and does not wor
k
correctly
The gasspring is defect alternately
disconnected from is fastening point/s
Change the gasspring alternately re-connect
the fastening points
The armrest seams to have to
much allowance and does not wor
k
correctly
N
eed of after adjustment of the nut locking Adjust the nut locking
The slide washer is worn out Change the slide washer
Slide rails of the seat appear to
have too much allowance
Defective bearing balls in the rails Replace the slide rails
Slide rails of the seat appear to be
slow
Rails are not clear of the frame
Check for distance washers between seat and
rotolift
Soiled rails Clean and re-lubricate the slides
Rotolift’s heightadjustment does
not work or does not work
correctly, The gasspring is defect Change gasspring
Dirt or similar is inside of the Rotolift Clean and re-lubricate the Rotolift
Rotolift rotation does not work or
does not work correctly Catch plates or/and springs are defected Change the catch plates and/or springs
Dirt or similar is inside of the Rotolift Clean and re-lubricate the Rotolift