BeaconMedaes MAT-S Manual

Installation, Operation and Maintenance Instructions
Medical Gas Supply System
Cylinder Manifold System and Manifold Changeover
System
MAT-S (NFPA)
Part number 4109992459
Revision 00
May 8, 2023
HP
XH
P

Atlas Copco (Wuxi) Compressor Co., Ltd.
No.45 XiMei Road, Xinwu District, Wuxi City, Jiangsu Province, 214111, China
Personnel must make themselves familiar with the contents of this manual and the function of the unit
before installing, operating or maintaining.
Installation, Operation and Maintenance Manual
Abbreviations
Abbreviation Full Description Abbreviation Full Description
CCommon ID Identication
CGA Compressed Gas Association “Inch
FNPT Female National Pipe Thread ISO International Standard Organisation
MNPT Male National Pipe Thread Kg Kilograms
N/C Normally Closed kPa Kilo pascals
N/O Normally Open Max Maximum
PSIG Pounds Per Square Inch-Guage Med Medical
SCFM Standard Cubic Feet Per Minute mMeter
VAC Voltage, Alternating Current mm Millimetres
VDC Voltage, Direct Current Min Minimum
BS British Standard N2 Nitrogen
CO2 Carbon Dioxide N2O Nitrous Oxide
°C Degree Celsius NRV Non-Return Valve
øDiameter OD Outside Diameter
ERM Emergency Reserve Manifold O2 Oxygen
EN European Standards %Percentage
1st First 2nd Second
NFPA National Fire Protection Association
NOTICE: Any serious incident that has occurred in relation to the device should be reported to the manufacturer
and the competent authority of the Member State in which the user and/or patient is established.

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Medical Gas Supply System
4109992459.00
Table of Contents
1. GeneralInformation. P6
1.1 Introduction. P6
1.2 1stStagePressureRegulator. P9
1.3 2ndStagePressureRegulator. P9
1.4 LinePressureReliefValve. P9
1.5 ModularHeaderforCylinderConnection. P9
1.6 HalogenFreeComponents. P9
1.7 Technical Specication. P10
2. Installation. P11
2.1 InstallationProcedureforPanel. P11
2.2 InstallationProcedureforModularManifold
Header. P12
2.3 CylinderConnection. P14
2.4 ManifoldChangeoverSystemElectrical
Wiring. P16
2.5 ManifoldControlMenuSet-Up. P17
2.6 InstallationCheck. P21
3. Commissioning. P22
3.1 General. P22
3.2 Preparation. P22
3.3 PressureChecks. P22
3.4 FunctionChecks. P22
3.5 PrimetheManifoldChangeoverSystem. P25
3.6 SystemFlowandSystemPressure
Statistics. P26
3.7 AlarmPage. P27
3.8 ServicePage. P27
4. PrinciplesofOperation. P28
4.1 General. P28
4.2 ProceduretoPrimeManifoldChangeover
System. P29
4.3 ProcedurewhenPrimarySupplyFails(For
BackupManifoldsOnly). P29
4.4 ProceduretoReinstatePrimarysupply(For
BackupManifoldOnly). P29
4.5 PressureRegulatorAdjustment. P29
4.6 ProceduretoCycleBanks(Automatic
Control)&ChangingCylinders. P32
4.7 ProcedureforManualCylinderBank
Changeover. P33
4.8 ProcedureforOperationDuringPower
Failure. P33
4.9 TypicalCylinderHandlingChecklist. P34
4.10 CylinderOperation. P34
4.11 ManifoldControlMenus. P35
5. MaintenanceProcedures. P36
5.1 BeforeInstallation. P36
5.2 DuringCylinderReplacement. P36
5.3 DailyInspection. P36
5.4 Monthly. P36
5.5 Yearly. P37
5.6 5Years. P38
6. ComponentReplacement
Procedures. P39
6.1 OptionalServiceModeSetting. P39
6.2 PreparationforComponentReplacement
andMaintenanceRequiringTotalManifold
Isolation. P39
6.3 PreparationforComponentReplacement
andMaintenanceRequiringSingleCylinder
BankIsolation. P40
6.4 1stStagePressureRegulator
Maintenance. P40
6.5 2ndStagePressureRegulator
Maintenance. P42
6.6 ReplacetheLinePressureReliefValve. P43
6.7 ReplacetheIntermediatePressureRelief
Valve. P44
6.8 ReplacetheSolenoidValve. P45
6.9 ReplacetheSensorforDistributionSystem
Pressure. P45
6.10 ReplacetheSensorforCylinder
Pressure. P46
6.11 ReplacetheGaugeforDistributionSystem
Pressure. P47
6.12 ReplacetheGaugeforCylinderPressure. P48
6.13 ReplacetheIntermediatePressure
Gauge. P49
6.14 ReplacetheManifoldDomeRegulator. P50
6.15 ReplacetheSmartBox. P50
6.16 ReplacetheSmartBoxAntenna. P50
6.17 ReplacetheServiceValveandVent
Valve. P51
6.18 ReplacetheBankBleedValve. P51
6.19 BringingtheManifoldBackOnlineAfter
BeingFullyIsolated. P52
6.20 BringingtheManifoldBackOnlineAfter
IsolatingOneBank. P52
6.21 ReplacetheController. P53
7. RecommendedSparesand
Accessories. P54
7.1 SparePartKitasRequired P54

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Medical Gas Supply System
4109992459.00
Safety Precautions
WARNING!DONOTUSEOILORGREASEonany
components in Manifold Changeover System for any
reason.ThiscouldleadtoaFIREoranEXPLOSION.Only
use approved OXYGEN COMPATIBLE lubricants, which
canbepurchasedfromBeaconMedaesifnecessary.
Pressurisedgasfromthesystemmaycausepersonnel
injury or property damage if the device is improperly
operatedormaintained.
Operatorshouldcarefullyreadandbecomefamiliarwith
thecontentsofthismanualbeforeinstallandmaintain
theMedicalGasSupplySystem.
Operator is expected to use common sense safety
precautions, good workmanship practices and follow
anyrelatedlocalsafetyprecautions.
Component descriptions and spare part lists are
availableonrequest.
Identicationofsymbols
Thefollowingsymbolsapplytothisproductandareused
intheseinstructionsandontheproductinquestion.The
meaningsofthesesymbolsareasspeciedbelow:-
Readinstructions
Temperaturelimitation
Humiditylimitation
Atmosphericpressurelimitation
Dateofmanufacture
Donotdisposeofingeneralwaste
Electromagnetic Interference
ThepanelhasbeentestedtoIEC61326-1:2020Electrical
equipment for measurement, control and laboratory
use–EMCrequirements-Part1:Generalrequirements.
Ensurethatalldatacablesarephysicallyseparatedfrom
othermainsanddatacables.
Environmental Transport and Storage
Conditions
All products are separately packaged and stored in
controlledconditions.
Minimumenvironmenttemperature:-200C
Maximumenvironmenttemperature:500C
Minimumrelativehumidity(non-condensing):10%
Maximumrelativehumidity(non-condensing):95%
Environmental Operating Conditions
Adverseenvironmentalconditionsandharshabrasives
orchemicalsmaycausedamagetotheunit.
 WARNING!Onlyuseapprovedleakdetection
uidswiththisproduct.
Minimumenvironmenttemperature:00C
Maximumenvironmenttemperature:400C
Minimumrelativehumidity(non-condensing):10%
Maximumrelativehumidity(non-condensing):95%
Atmosphericpressurerange:700-1100hpa
Environmental Protection
Discard the unit and/or components in any standard
refusefacility.Theunitdoesnotcontainanyhazardous
substances.
Cleaning
The device should be wiped over with a damp cloth
frequentlytoremoveanydustorforeignsubstances.
Electrical Details
 WARNING!Itisnecessarytochecktheintegrity
ofthepowersourceforsafetyatregularintervals.These
checksshouldbecarriedoutannuallyandreplacement
powersuppliesusedasnecessary.
Powersource-Mainsoperatedusing100-250V,50/60Hz,
alternatingcurrent.
Currentrequirements-0.3A
Relativehumidity-95%
Typeofprotectionagainstelectricshock-Class1(Mains
suppliedequipmentusingaprotectedearth).
Modeofoperation-Continuous(equipmentmaybeleft
switchedonindenitely).

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Medical Gas Supply System
4109992459.00
Safety Notice
Personsundertakinganyinstallationand/ormaintenance
mustbefullytrainedinspecialistworkofthisnature.
The“PERMITTOWORK”proceduremustbeadheredto
forallinstallationsoncecommissioned.
LifelinemanifoldisdesignedinaccordancewithNational
FireProtectionAssociation(NFPA)99andInternational
OrganizationforStandardization(ISO)7396-1.
Oil,greaseandjointingcompoundsmustnotbeused.
Donotattempttoverifythepressurereliefvalve,under
anycircumstances,byalteringtheregulator.Pressure
relief valve must be removed and tested o site by a
registered test centre for a certicate of conformity
issued.