BeaconMedaes MAT-S Manual

Installation, Operation and Maintenance Instructions
Medical Gas Supply System
Cylinder Manifold System and Manifold Changeover
System
MAT-S (NFPA)
Part number 4109992459
Revision 00
May 8, 2023
HP
XH
P

Atlas Copco (Wuxi) Compressor Co., Ltd.
No.45 XiMei Road, Xinwu District, Wuxi City, Jiangsu Province, 214111, China
Personnel must make themselves familiar with the contents of this manual and the function of the unit
before installing, operating or maintaining.
Installation, Operation and Maintenance Manual
Abbreviations
Abbreviation Full Description Abbreviation Full Description
CCommon ID Identication
CGA Compressed Gas Association “Inch
FNPT Female National Pipe Thread ISO International Standard Organisation
MNPT Male National Pipe Thread Kg Kilograms
N/C Normally Closed kPa Kilo pascals
N/O Normally Open Max Maximum
PSIG Pounds Per Square Inch-Guage Med Medical
SCFM Standard Cubic Feet Per Minute mMeter
VAC Voltage, Alternating Current mm Millimetres
VDC Voltage, Direct Current Min Minimum
BS British Standard N2 Nitrogen
CO2 Carbon Dioxide N2O Nitrous Oxide
°C Degree Celsius NRV Non-Return Valve
øDiameter OD Outside Diameter
ERM Emergency Reserve Manifold O2 Oxygen
EN European Standards %Percentage
1st First 2nd Second
NFPA National Fire Protection Association
NOTICE: Any serious incident that has occurred in relation to the device should be reported to the manufacturer
and the competent authority of the Member State in which the user and/or patient is established.

3
Medical Gas Supply System
4109992459.00
Table of Contents
1. GeneralInformation. P6
1.1 Introduction. P6
1.2 1stStagePressureRegulator. P9
1.3 2ndStagePressureRegulator. P9
1.4 LinePressureReliefValve. P9
1.5 ModularHeaderforCylinderConnection. P9
1.6 HalogenFreeComponents. P9
1.7 Technical Specication. P10
2. Installation. P11
2.1 InstallationProcedureforPanel. P11
2.2 InstallationProcedureforModularManifold
Header. P12
2.3 CylinderConnection. P14
2.4 ManifoldChangeoverSystemElectrical
Wiring. P16
2.5 ManifoldControlMenuSet-Up. P17
2.6 InstallationCheck. P21
3. Commissioning. P22
3.1 General. P22
3.2 Preparation. P22
3.3 PressureChecks. P22
3.4 FunctionChecks. P22
3.5 PrimetheManifoldChangeoverSystem. P25
3.6 SystemFlowandSystemPressure
Statistics. P26
3.7 AlarmPage. P27
3.8 ServicePage. P27
4. PrinciplesofOperation. P28
4.1 General. P28
4.2 ProceduretoPrimeManifoldChangeover
System. P29
4.3 ProcedurewhenPrimarySupplyFails(For
BackupManifoldsOnly). P29
4.4 ProceduretoReinstatePrimarysupply(For
BackupManifoldOnly). P29
4.5 PressureRegulatorAdjustment. P29
4.6 ProceduretoCycleBanks(Automatic
Control)&ChangingCylinders. P32
4.7 ProcedureforManualCylinderBank
Changeover. P33
4.8 ProcedureforOperationDuringPower
Failure. P33
4.9 TypicalCylinderHandlingChecklist. P34
4.10 CylinderOperation. P34
4.11 ManifoldControlMenus. P35
5. MaintenanceProcedures. P36
5.1 BeforeInstallation. P36
5.2 DuringCylinderReplacement. P36
5.3 DailyInspection. P36
5.4 Monthly. P36
5.5 Yearly. P37
5.6 5Years. P38
6. ComponentReplacement
Procedures. P39
6.1 OptionalServiceModeSetting. P39
6.2 PreparationforComponentReplacement
andMaintenanceRequiringTotalManifold
Isolation. P39
6.3 PreparationforComponentReplacement
andMaintenanceRequiringSingleCylinder
BankIsolation. P40
6.4 1stStagePressureRegulator
Maintenance. P40
6.5 2ndStagePressureRegulator
Maintenance. P42
6.6 ReplacetheLinePressureReliefValve. P43
6.7 ReplacetheIntermediatePressureRelief
Valve. P44
6.8 ReplacetheSolenoidValve. P45
6.9 ReplacetheSensorforDistributionSystem
Pressure. P45
6.10 ReplacetheSensorforCylinder
Pressure. P46
6.11 ReplacetheGaugeforDistributionSystem
Pressure. P47
6.12 ReplacetheGaugeforCylinderPressure. P48
6.13 ReplacetheIntermediatePressure
Gauge. P49
6.14 ReplacetheManifoldDomeRegulator. P50
6.15 ReplacetheSmartBox. P50
6.16 ReplacetheSmartBoxAntenna. P50
6.17 ReplacetheServiceValveandVent
Valve. P51
6.18 ReplacetheBankBleedValve. P51
6.19 BringingtheManifoldBackOnlineAfter
BeingFullyIsolated. P52
6.20 BringingtheManifoldBackOnlineAfter
IsolatingOneBank. P52
6.21 ReplacetheController. P53
7. RecommendedSparesand
Accessories. P54
7.1 SparePartKitasRequired P54

4
Medical Gas Supply System
4109992459.00
Safety Precautions
WARNING!DONOTUSEOILORGREASEonany
components in Manifold Changeover System for any
reason.ThiscouldleadtoaFIREoranEXPLOSION.Only
use approved OXYGEN COMPATIBLE lubricants, which
canbepurchasedfromBeaconMedaesifnecessary.
Pressurisedgasfromthesystemmaycausepersonnel
injury or property damage if the device is improperly
operatedormaintained.
Operatorshouldcarefullyreadandbecomefamiliarwith
thecontentsofthismanualbeforeinstallandmaintain
theMedicalGasSupplySystem.
Operator is expected to use common sense safety
precautions, good workmanship practices and follow
anyrelatedlocalsafetyprecautions.
Component descriptions and spare part lists are
availableonrequest.
Identicationofsymbols
Thefollowingsymbolsapplytothisproductandareused
intheseinstructionsandontheproductinquestion.The
meaningsofthesesymbolsareasspeciedbelow:-
Readinstructions
Temperaturelimitation
Humiditylimitation
Atmosphericpressurelimitation
Dateofmanufacture
Donotdisposeofingeneralwaste
Electromagnetic Interference
ThepanelhasbeentestedtoIEC61326-1:2020Electrical
equipment for measurement, control and laboratory
use–EMCrequirements-Part1:Generalrequirements.
Ensurethatalldatacablesarephysicallyseparatedfrom
othermainsanddatacables.
Environmental Transport and Storage
Conditions
All products are separately packaged and stored in
controlledconditions.
Minimumenvironmenttemperature:-200C
Maximumenvironmenttemperature:500C
Minimumrelativehumidity(non-condensing):10%
Maximumrelativehumidity(non-condensing):95%
Environmental Operating Conditions
Adverseenvironmentalconditionsandharshabrasives
orchemicalsmaycausedamagetotheunit.
 WARNING!Onlyuseapprovedleakdetection
uidswiththisproduct.
Minimumenvironmenttemperature:00C
Maximumenvironmenttemperature:400C
Minimumrelativehumidity(non-condensing):10%
Maximumrelativehumidity(non-condensing):95%
Atmosphericpressurerange:700-1100hpa
Environmental Protection
Discard the unit and/or components in any standard
refusefacility.Theunitdoesnotcontainanyhazardous
substances.
Cleaning
The device should be wiped over with a damp cloth
frequentlytoremoveanydustorforeignsubstances.
Electrical Details
 WARNING!Itisnecessarytochecktheintegrity
ofthepowersourceforsafetyatregularintervals.These
checksshouldbecarriedoutannuallyandreplacement
powersuppliesusedasnecessary.
Powersource-Mainsoperatedusing100-250V,50/60Hz,
alternatingcurrent.
Currentrequirements-0.3A
Relativehumidity-95%
Typeofprotectionagainstelectricshock-Class1(Mains
suppliedequipmentusingaprotectedearth).
Modeofoperation-Continuous(equipmentmaybeleft
switchedonindenitely).

5
Medical Gas Supply System
4109992459.00
Safety Notice
Personsundertakinganyinstallationand/ormaintenance
mustbefullytrainedinspecialistworkofthisnature.
The“PERMITTOWORK”proceduremustbeadheredto
forallinstallationsoncecommissioned.
LifelinemanifoldisdesignedinaccordancewithNational
FireProtectionAssociation(NFPA)99andInternational
OrganizationforStandardization(ISO)7396-1.
Oil,greaseandjointingcompoundsmustnotbeused.
Donotattempttoverifythepressurereliefvalve,under
anycircumstances,byalteringtheregulator.Pressure
relief valve must be removed and tested o site by a
registered test centre for a certicate of conformity
issued.

6
Medical Gas Supply System
4109992459.00
1. General Information.
Figure 1 - Manifold Changeover System (MAT-S).
11
3
6
4
13
5
16
8
9
10
21
18
17
1
15
14
25
2
12
19
20
NOTE-Isolationvalvesitem8,12and14areshownin
theiropenposition,thisistypicallythenormaloperating
conditionforthemanualvalves.
23
22
24
1.1 Introduction.
Intended Use
The BeaconMedaes Medical Gas Supply System,
mainly consists of cylinder manifold system, manifold
changeoversystem,header&pigtailsandothernecessary
components, is intended to work in conjunction with
other devices within the medical gas pipeline system
(MGPS) to assist with maintaining continuity of supply
throughout the hospital to local connection points for
eventualintroductionintothehumanbody.Thedevice
controls the gas pressure within the specication as
requiredbytheMGPS.Inallcasesotherdevicesoutside
of this scope are connected downstream of the MGPS
arerequiredtocontrolthenalgaspressureandow
requirementsforsafesupplytothepatient.Therefore,
thisdeviceisnotintendedtocontrolsupplyparameter
hazardsdirectlytothepatient,onlytotheMGPS.
The device including Cylinder Manifold System and
Manifold Changeover System (abbreviate as manifold
below) is principally designed for use as a primary or
secondarysourceofsupply,orforemergencybackup.
The Medical Gas Supply System supplies one of the
followingmedicalgasestoapipeddistributionsystem,
O2,He,CO2O2,O2CO2,HeO2,O2He,ISON2O,ISOInst.
Air,andISOMed.
SeeFigure1 forgeneral arrangementandFigure 2for
theschematicdiagram.
TheManifoldChangeoverSystemconsistsof:
No. Description
1 1stStagePressureRegulator
2 2nd StagePressureRegulator
3SmartBox
4LineBleedValve
5TouchScreenController
6 VentValve
7LineReliefValveVentPipeConnector
8LineSourceIsolationValve
9 LineReliefValve
10 ServiceValve
11 LinePressureGauge
12 LineIsolationValve
13 IntermediateReliefValve
14 IntermediateIsolationValve(ThreeWay)
15 BankBleedValve
16 IntermediatePressureGauge
17 CylinderGauge
18 ChangeoverPressureSensor
19 DomeRegulator(100-180psiDeliveryPressure
ManifoldOnly)
7
26 28
27

7
Medical Gas Supply System
4109992459.00
Figure 2a - Pneumatic Schematic Diagram.
Symbols to BS2971 & ISO 1219-1
Main Gas Line
Control Gas Line
Exhaust Line
Relief Valve Exhaust
Line Relief Valve
Intermediate
Relief Valve
Solenoid Valve
(Bank Selection)
Intermediate Relief Valve
Master Valve
MAT-S MANIFOLD
Dome Regulator*
Sintered
Filter
Line Pressure
Sensor
Hospital Pipeline
Master Valve
High Pressure Cylinders
With Isolation Valve
Pigtail
High Pressure Cylinders
With Isolation Valve
(Right Bank)
(Left Bank)
Pigtail
Pressure
Gauge
Pressure
Sensor
Pressure Gauge
Pressure
Gauge
Pressure
Gauge Pressure
Sensor
Pressure
Gauge *
Pressure
Gauge
1st stage
Pressure
Regulator
1st stage
Pressure
Regulator
2nd stage
Pressure
Regulator
2nd stage
Pressure
Regulator
Sintered
Filter
Ball Valve
Lockable Ball Valve
Header With Non-Return Valve Which
Have Gas Specific Connection
Header With Non-Return Valve Which
Have Gas Specific Connection
Ball Valve Ball Valve
Ball Valve
Non-Return Valve
Non-Return Valve
Non-Return
Valve
Non-Return
Valve
Service Valve Vent Valve
Ball Valve Ball Valve
Bank
Bleed
Valve
Bank
Bleed
Valve
Bank
Bleed
Valve Bank
Bleed
Valve
Left Bank Is Default
Working Bank
Pressure
Gauge
Silencer
* NOTE: REQUIRED WHEN DELIVERY PRESSURE IS 100 PSI TO 180 PSI
Reserve
Source
Of Supply
No. Description
20 SolenoidValve
21 SmartBoxAntenna
22 ManifoldCover
23 ManifoldScreenPCB
24 ManifoldPowerPCB
25 LinePressureSensor
26 Line Pressure Relief Exhaust Connection Point
(28mmODCopperTube)
27 IntermediatePressureReliefExhaustConnection
Point(12mmODCopperTube)
28 Pipeline Connection Point (22 mm OD Copper
Tube)

8
Medical Gas Supply System
4109992459.00
Figure 2b - Electrical Schematic Diagram.
1
2
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19
20
20
19 18 17 16 15 14 13 12 11 10 9
5 6
7
8
4 3 2 1
W13 W14
2
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19
20
1
20 19 18 17 16 15 14 13 12
11 10 9
5
6
7
8
4 3 2 1
SV1
P
P
P
P
P
W1
BMS OUTPUT ALARM OUTPUT
Power Supply
AC110-220V
AS06-40 base board
Power Supply
T4
T3
T18
T17
T16
T15
Reserve Manifold
Alarm
C
N/O
Reserve Pressure
Sensor2
Reserve Pressure
Sensor1
Left Bank Sensor
Right Bank Sensor
Line Pressure Sensor
+
-
+
-
+
-
+
-
+
-
T7
T8
T9
T10
T5
T6
Changeover Valve
24VDC
SmartBox 24VDC
Manifold Fault Alarm
Line Pressure Fault
Reserve Low
Change Cylinders Immediately
Change Cylinders
Common
Common
Change Cylinders
Change Cyl. Immediately
Reserve Fault
Line Pressure Fault
T14
T13
+
-
C
NO
T12
T11
A15
A16
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
A10
A11
A12
A13
A14
A10
P3
P2
P1
+
-
NO
NC
NO
NC
C
NO
NC
C
NO
NC
C
C
N/O
N/O
N/O
N/O
C
PE
L
N
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
TFT-LCD Module
7"TFT Panel / RGB interface
Capacitive Touch Panel
1024x 3 (RGB) x 600/ Full view
Luminance：400 cd/m2
AS06-10 control board
C5
C4
COM
B
A
CN7
PE
(Wired on site by
installer)
(Wired on site by installer)
(Wired on site by installer)
RS485
Communication
BACnet/IP
SmartBox
Option
Left Bank
Sensor
Right Bank
Sensor
Line Pressure
Sensor
Changeover
Valve
SmartBox

9
Medical Gas Supply System
4109992459.00
Modular manifold headers for gas cylinders can be
connected to the Manifold Changeover System to
congureitsgassupplycapacity.
The Manifold Changeover System is connected to the
pipelinedistributionsystemdownstreamoftheprimary
supplysystemwhenusedasbackup.Itcanbeisolated
from the pipeline distribution system by the lockable
isolationvalvesupplied.Whenusedasabackupsupply
thisvalveshouldbeleftopenduringnormaloperation,
so the unit will automatically supply the pipeline
distributionsystemwithmedicalgasintheeventofthe
primarysystemfailingtosupply.
When used as a backup manifold system the line
pressureshouldbeset slightlylower thanthe primary
supplypressuretopreventtheunitfromsupplyinggas
duringnormaloperationoftheprimarysupplysystem.
1.2 1stStagePressureRegulator.
Forsafe operation regardingperformance, mechanical
strength, resistance to ignition in pure high pressure
oxygensupplyandcleanliness,thedevicefullyconforms
toISO10524-2.Apressurereliefvalveconnectedtothe
regulatorprotectsthedownstreampressureandisseta
2.4MPa(350psi).
1.3 2ndStagePressureRegulator.
Forsafe operation regardingperformance, mechanical
strength and cleanness the device fully conforms to
ISO 10524-2, the second stage pressure regulator is
a manually set diaphragm type and is used to set the
systempressuretosuittypicalnominalvaluesfor55psi,
100psiand180psipipelinesystems.
NOTE - To maximise performance each 2nd stage
pressureregulatoristtedwithinternalspringsspecic
tomatchthenominallinepressure.
1.4 LinePressureReliefValve.
Thelinepressure reliefvalves arepreset tothe values
shown in Table 1 for the dierent line distribution
pressures.
Table 1: Line Pressure Relief Valve Set Points.
ReliefValveSetPoint Nominal Distribution
Pressure
0.52MPa(75psi) 0.38MPa(55psi)
1.03MPa(150psi) 0.69MPa(100psi)
1.72MPa(250psi) 1.24MPa(180psi)
The line pressure relief valve is tted between the
pressure regulator and the isolation valve, thus
protectingthedeliverysystemfromoverpressurisation
bydischargingtoatmosphereintheeventofregulator
failure.
1.5 Modular Header for Cylinder
Connection.
The Medical Gas Supply System is compatible with
BeaconMedaesstandardmodularheaderssuppliedup
to2x15cylinderconnections.
1.6 Halogen Free Components.
The Medical Gas Supply System contains NO
HALOGENATED polymers located in the gas stream
that may experience pressurised oxygen in excess of
3 MPa in normal operation or single fault condition,
as recommended for safe practise of the medical gas
pipelinesystem.

10
Medical Gas Supply System
4109992459.00
1.7 Technical Specication.
1.7.1 Technicalparameter.
NFPA Technical Parameter Values
Nominal Delivery / Line Output Pressure (psi) 55 100 180
Nominal Delivery / Line Output Flow (scfh) 2250 3200 3600
2ndStageRegulatorTestPressureasper10524-2at10%
Pressure Drop (psi)
57 101 183
2ndStageRegulatorOutputFlow(Single)asper10524-2
at10%PressureDrop(scfh)
2000 3100 3300
InputPressureRange(psi) 150-2900 300-2900
1stStageRegulatorPressure(Intermediate)(psi) 125 220 220
2ndStageRegulatorPressureOutput(Line)(psi) 55 100 180
High-PressureRegulatorReliefValveSetting(psi) 350
LinePressureReliefValveSetting(psi) 75 150 250
Changeover Pressure (psi) 145 290 290
1.7.2 Flowperformance.
Single,Line55psi,Intermediate127psi,Inlet145psi
Single,Line100psi,Intermediate217.5psi,Inlet290psi
2
0
2
5
3
0
3
5
4
0
4
5
5
0
5
5
6
0
6
5
70
0 93 189.6 316.2 621 981.6 1050.6 1260.6
Dynamic Pressure (psi) Line pressure 10% Drop of Sta�c pressure
50
60
70
80
90
1
00
1
10
120
0 337.2 985.2 1425.6 1489.8 1819.2
Dynamic Pressure (psi) 10% Drop of Sta�c pressure Line Pressure
1
00
1
20
1
40
1
60
1
80
2
00
220
0 298.8 370.2 592.8 1423.2 1554.6 1665 1876.
2
Dynamic Pressure (psi) 10% Drop of Sta�c pressure Line pressure
Single,Line180psi,Intermediate217.5psi,Inlet290psi

11
Medical Gas Supply System
4109992459.00
1.7 Technical Specication.
1.7.1 Technicalparameter.
NFPA Technical Parameter Values
Nominal Delivery / Line Output Pressure (psi) 55 100 180
Nominal Delivery / Line Output Flow (scfh) 2250 3200 3600
2ndStageRegulatorTestPressureasper10524-2at10%
Pressure Drop (psi)
57 101 183
2ndStageRegulatorOutputFlow(Single)asper10524-2
at10%PressureDrop(scfh)
2000 3100 3300
InputPressureRange(psi) 150-2900 300-2900
1stStageRegulatorPressure(Intermediate)(psi) 125 220 220
2ndStageRegulatorPressureOutput(Line)(psi) 55 100 180
High-PressureRegulatorReliefValveSetting(psi) 350
LinePressureReliefValveSetting(psi) 75 150 250
Changeover Pressure (psi) 145 290 290
1.7.2 Flowperformance.
Single,Line55psi,Intermediate127psi,Inlet145psi
Single,Line100psi,Intermediate217.5psi,Inlet290psi
2. Installation.
2.1 Installation Procedure for
Panel.
 CAUTION!Ensurenocontaminates,oilorgrease
come into contact with any of the gas connection/
internals.
2.1.1 Unpackandinspectallitemsfordamage.
2.1.2 Checkwallforsuitability.
 CAUTION!Suppliedxingsareforusewithsolid
masonry walls only.  Alternative xing types are not
suppledwith the unit. For securing to alternative wall
types,ensurethatwallstructureandselectedfasteners
are suitable for supporting the 35 kg weight of the
ManifoldChangeoverSystem.
2.1.3 Identify the centre position of the manifold
Systemonthewall.  Position the mounting bracket as
shown and mark the mounting hole positions.  See
gure3fortypicalmountingheightsdependingonthe
cylinder sizes used. Refer to installation drawing (P/N
4109992439)formoredetails.
2.1.4 Drill the wall and t wall plugs.  Screw the
manifold bracket to the wall, checking that it is rmly
attached.
2.1.5 Hook the manifold panel onto the mounting
bracketasshowninFigure4.Ensurethestudslineup
with the holes in the back plate, then lever down into
position.Securethepanelontothemountingplatewith
the4xM8shoulderednuts.
145
290 Ø12.7(4x)
533
Figure 3 - Mounting Plate Installation Details.
NOTE-Herdertogroundheightis1670mm.
Figure 4 - Manifold Changeover System Mounting.
2 x
Mounting
Points
M8
Screw
M8
Weld Nut
2 x
Mounting
Points

12
Medical Gas Supply System
4109992459.00
2.1.6 Looselyconnectthesuppliedø22mmODstub
pipe (Item 28, Figure 1) to the main pipeline isolation
valve(Item 8, Figure1).Do not tthe O-ring sealuntil
afterbrazing.
2.1.7 Braze the pipework using the uxless brazing
techniquewithnitrogenpurge.
 CAUTION!Ensurethebrazedconnectionpointis
isolatedfromanyotherpipelinesourceofsupply.
2.1.8 Undo the securing nuts on the stub pipes and
inserttheO-ringsuppliedinto the connection grooves
and tighten.
2.1.9 Thepipeworkshouldbesecuredtothewallusing
Munsenrings(notsupplied).Itwouldberecommended
tottherstpipesupporttothesuppliedø22mmOD
stubpipe(Item 28, Figure 1). The next support should
typicallybettedwithin2moftherstsupport.
2.1.10 Theø28mmexhaustline(Item26,Figure1)shall
bebrazedusinguxlessbrazingtechniquewithnitrogen
purge.
2.1.11 Theø12mmexhaustline(Item27,Figure1)shall
bebrazedusinguxlessbrazingtechniquewithnitrogen
purge.
 CAUTION! The ø28 mm exhaust line (Item 26,
Figure 1) and ø12 mm exhaust line (Item 27, Figure 1)
needs to be piped away from the manifold room to a
safe location to prevent buildup of waste gas in an
enclosedspaceintheeventofaregulatorfailure.
 CAUTION! Do not reduce the diameter of the
pipeusedfortheexhaustline.
2.2 Installation Procedure for
Modular Manifold Header.
 CAUTION! Ensure that all the header rails
suppliedarethecorrectgastype.ThegasIDisstamped
ontotheatsectionoftheNRVcaps.
2.2.1 IfusingthestepdownconnectorforVFtypeor
similarsizedcylinders,connecttothemanifoldasshown
inFigure5.Otherwiseproceedtonextstep.
2.2.2 Connecttheprimaryheaderstothemanifoldor
dropdownconnectorrespectively,asshowninFigures5
&6.Ensuretheheaderrailislevel,marktheheaderrail
mountingholes.
NOTE-Theprimaryheadershavetheshorterstubpipe.
SeeFigure5.
2.2.3 Disconnecttheheaderrail.Drillthepreviously
markedholesandttheappropriatewallxings.
2.2.4 Reconnect the manifold header as shown in
Figure 5 and secure to the wall using the No. 10 pan
headsuppliedwiththekit.
 CAUTION!Suppliedxingsareforusewithsolid
masonrytypewallsonly.Typicalextensionbracketis2.5
kgperside.
2.2.5 Ifadditionalheadersaretobeinstalled,remove
the 3/8” BSP blanking plug and bonded seal from the
end of the primary header block (shown in Figure 5)
andt 3/8” x 5/8” BSP tting (supplied withsecondary
headers,showninFigure5)completewithO-ringseals
forconnectionoftheextensionheader.FitM6fastener,
nutandwasherasshowninFigure6tosecurebetween
headerrails.
2.2.6 Eachheaderkitgreaterthan5inletsisshipped
with an appropriate number of header brackets.
Position brackets against wall and on bottom side of
headerasshowninFigure5.Attachbrackettowallusing
appropriateanchors(byothers).3/8”diameteranchors
arerecommended.
2.2.7 Assemble the U-bolt and bracket hardware as
showninFigure5.TightentheU-boltnuts.
2.2.8 Additional header extensions may be attached
endtoend,ifrequired.
2.2.9 Install the large nut and plug on end of last
headerextension.Tightenthelargenut.
Figure 5 - Manifold Header Installation.
Flange Nuts
Header Bracket
U-Bolt
Header
Assembly

13
Medical Gas Supply System
4109992459.00
Figure 6 - Manifold Changeover System Header Arrangement Details.
U-bolt
Union nut
NIP-Union nipple
Plug
Plug
44
Ø10
(2x)
22
25
127
127
112
112
112
112
112
112
112
112 112
73 70
112
111
111 112 112
575
704
130130
130
56 56
5656
51
52
52
125
125
125
51 51
51
130
130
125
130
928
575
707
928
575
704
948
575
704
1010
575
704
1030
63
Support
Note: Header assembly shall be leak free at minimum
of 4000 PSI
DETAIL OF SUPPORT
HDR manifold Warning label
Gas service plug
Pigtail end

14
Medical Gas Supply System
4109992459.00
2.3 Cylinder Connection.
AllmanifoldsotherthanO2,He,CO2O2,O2CO2,HeO2,
O2He, ISO N2O, ISO Inst. Air, and ISO Med. Air utilize
24” length exible stainless-steel braided pigtails. All
cylindersontherightbankofthemanifold,eventhose
placeddirectlybeneathshouldbepositioned,sothatthe
cylinderoutletsfaceright.Allcylindersontheleftbankof
themanifold,eventhoseplaceddirectlybeneathshould
bepositionedsothatthecylinderoutletsfaceleft.
Figure 7a illustrates a typical 4 x 4 manifold system
utilizing 24” length exible pigtails. O2, He, CO2O2,
O2CO2, HeO2, O2He, ISO N2O, ISO Inst. Air, and ISO
Med. Air manifolds are supplied with pre-formed rigid
copper pigtails. All cylinders on the right bank of the
manifold, even those placed directly beneath should
bepositionedsothatthecylinderoutletsfaceright.All
cylinders on the left bank of the manifold, even those
placed directly beneath should be positioned, so that
thecylinderoutletsfaceleft.
Figure7billustratesatypical4x4O2,He,CO2O2,O2CO2,
HeO2, O2He, ISO N2O, ISO Inst. Air, and ISO Med. Air
manifoldutilizingpre-formedrigidcopperpigtails.
2.3.1 Remove the plastic shipping caps from the
manifoldheaderpigtailconnections.
2.3.2 Connectoneendofpigtailassemblytoheader
connection.Coiledendofrigidcopperpigtailsattaches
to header connection.
 CAUTION! Only persons who have had specic
traininginthesafetyofmedicalgases,manualhandling
techniquesandcylinderchangingproceduresshouldbe
allowedtochangecylindersonmedicalgasmanifoldsor
medicalequipment.
2.3.3 PositionthegascylindersasshowninFigure7.
Secureeach cylinderto wallor oorstand withchains
orstraps.
2.3.4 Connect the pigtails to each cylinder. Rigid
copperpigtailsusedonO2,He,CO2O2,O2CO2,HeO2,
O2He,ISON2O,ISOInst.Air,andISOMed.Airmanifolds
are preformed to approximate required shape. Lower
end of rigid copper pigtails must be bent 90° toward
cylinderoutlets.
2.3.5 Tighten all pigtail connections rmly. Do not
over-tighten.
 WARNING! All pigtail assemblies are shipped
in sealed bags and are cleaned as if for oxygen use.
Manifoldheaderconnectionsarecleanandcapped.Do
notunpackageorremoveanycapuntilreadytoinstall.
Duringinstallationusecaretomaintaincleanliness.
 WARNING!
• Do not repeatedly bend, sharply bend, or twist
copperpigtailsasdamagetotubingmayoccur.
• Do not bend exible pigtails into a radius smaller
than3”.
• Alwayssecurecylinderswithracks,straps,orchains.
Unrestrainedcylindersmayfalloveranddamageor
breakocylindervalve.
 CAUTION!Donotusethreadsealantonheader
orpigtailconnections.
 CAUTION!Priortoconnectingpigtailtocylinder,
slightlyopenandcloseeachcylindervalvetoblowout
dirtanddebris.
NOTE-Bothendsofexiblepigtailsarethesame.Either
endmaybeconnectedtomanifoldheader.Rigidcopper
pigtailsarepreformedandmustbeconnectedasshown
inFigure11.Tightenallpigtailconnectionsrmly.Donot
over-tighten.

15
Medical Gas Supply System
4109992459.00
Figure 7a - Typical Flexible Pigtails & Cylinder
Connection.
Figure 7b - Typical Rigid Pigtails & Cylinder
Connection.

16
Medical Gas Supply System
4109992459.00
Figure 8 - Manifold Changeover System Wiring.
Reserve Manifold Fault Input
C N/O
T4 T3
Reserve Pressure Sensor2
Reserve Pressure Sensor1
LeBank
Sensor
Right Bank
Sensor
Line Pressure
Sensor
+ - + - + - + - + -
T18 T17 T16 T15 T7 T8 T9 T10 T5 T6
Solenoid
24VDC
Smart Box Power supply
24VDC
Manifold
Fault
Line
Pressure
Fault
Reserve
Low
Change
Cylinders
Immediately
Change
Cylinders
- + - + C NO NO C NC NO C NC NO C NC NO C NC
T14 T13 T12 T11 A15 A16 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
Common
Change Cylinders
Change Cyl. Immediately
Reserve Fault
Line Pressure Fault
Common
Common
Change Cylinders
Change Cyl. Immediately
Reserve Fault
Line Pressure Fault
Common
A10 A11 A12 A13 A14 A10 A10 A11 A12 A13 A14 A10
RS-485 Communicaon
COM
C
3
B
C
2
A
C
1
BACnet / IP Communicaon
Smart Box Communicaon
The USB interface
Power PCB
LCD PCB
2.4 Manifold Changeover System
Electrical Wiring.
NOTE-SeeFigure2b,Section1forfullwireddiagram.
2.4.1 Connectiontothemainselectricalsupply.
2.4.1.1 Themanifoldpowerissuppliedbyamainspower
cable,providing24VDCfortheelectroniccomponent.
2.4.1.2 The power PCB should be permanently
connected to an essential single-phase supply of 100-
250VAC.
2.4.1.3 Ensure the electrical supply is isolated before
carryingoutanymainsconnection.
2.4.1.4 Wire the lead into a 3 amp unswitched fused
spur.
2.4.1.5 Turn the power on and check that the LCD
screenonthefrontofthepanelandscreenisworking.
2.4.1.6 Turnthepowero.
2.4.2 MedicalGasAlarmConnection.
2.4.2.1 Allinternalcontrolwiringsuchassolenoidand
sensorsarecompletedduringmanufacture.
2.4.2.2 Ifremotealarmsareused,runthe5-corealarm
cabletothepowerPCB(Item24,Figure1)throughthe
cableglandwhereshowninFigure8.
NOTE-TypicalalarmcablespecAlphawire117C5core,
maximum length of 100 m from alarm to manifold
controlpanel.
2.4.2.3 Connectthealarmcabletotheterminalsshown
inFigure8.
2.4.2.4 If a non BeaconMedaes remote alarm is to
be used, the output signal from the manifold can be
changed from the standard line contact resistors to a
closedinnormalconditionbyfollowingtheset-upmenu
detailedinSection2.5.
2.4.3 ForBMSconnectionroutethecableandconnect
asshowninFigure8.
2.4.4 When using as a backup manifold use alarm
outputs from ”change cylinders” A10 & A11. Select
LMCoutputifconnectingdirectlytoaMedipointalarm
system.RefertoSection2.6,Figure14forhowtosetup.
USB RS 485
Emergency
Supply Pressure
Sensor
Bacnet
and
Smart Box Power
Smart
Box
Power
BMS
Solenoid
Valve Alarm

17
Medical Gas Supply System
4109992459.00
2.5 Manifold Control Menu Set-Up.
NOTE-SeeSection4.11forfullset-upmenumap.
2.5.1 With the manifold installed as detailed in
Sections2.1to2.4,powerupthemanifoldcontroller.
2.5.2 Toaccess the set-up menu,follow the stepsin
Figure9,followedbyFigure10-14tocompletetheset-
up.SeeTable2forthedescriptionsontheiconsinthe
menu.
Figure 9 - Accessing the Set-Up Menu.
1. Pressthesettingicon inthehomepage.
2. Pressthesystemiconinthesettingpage.
3. Pressthevaluewhichneedupdate,andusethekeyboard
tomodify.Pressthesaveicon tosavethe
changesmade.
O2
150 15044.0
110.0
66.0
PSI PSI PSI
1500 56 1500
1500 SCFH
PSI
PSI
PSI
44
55
1987
66 PSI
Table 2: Icon Description.
Icon Description
Generalicon.
Movetothegeneralsettingscreen.
Advancedicon.
Takesyoutotheadvancedsettingscreen,
needpassword.
Saveicon.
Press-conrmtheinputsetting
Cancelicon.
Press-canceltheinputsetting.
Setupsysteminformation.
Press-setupsysteminformation.
Enable/Disableicon.
Press-enable/disabletherelativefunction.
Switchicon.
Press-switchdierentparameter.
Eventshistoryicon.
Takesyoutotheeventshistoryscreen.
Maintenance icon.
Takesyoutothemaintenancescreen.
UserManualsicon.
Takesyoutotheusermanualsscreen.
Systeminformationicon.
Takesyoutothesysteminformationscreen.
Specialsettingicon.
Takes you to the pressure zeroing or service
modescreen.
Homeicon.
Takesyoutothehomescreenandsystemow
screen.
Alarmicon.
Movetothealarmscreen.
Setting icon.
Movetothesetting screen.
Serviceicon.
Takesyoutotheservicescreen.
Changeovericon.
Press-Manual changeover to the left
cylinder.
Changeovericon.
Press-Manualchangeovertotheright
cylinder.
Previousicon.
Takesyoutothepreviousscreen.
Nexticon.Takesyoutothenextscreen.
Icon Description
Scrollbar.
Dragthescrollbartosearchtheitem.
Bacnet icon.
Takesyoutobacnetmenuscreens.
Systemicon.
Movetothesystemmenuscreen.
Unitsofmeasureicon.
Movetheunitssettingscreen.
GasID
Showthegastypeonhomepage
Flowvalue
Showreal-timeowonhomepage.

18
Medical Gas Supply System
4109992459.00
1. Press the line pressure value and use the keyboard to
changethenumber.Pressthesaveicon 
tosavethechangesmade.
1. Presstheicon unitofmeasure.
2. Pressthedownwardarrow to change the unit.
Pressthesaveicon  tosavethechangesmade.
PSI
PSI
PSI
44
55
1987
66 PSI
Figure 10 - Set Line Pressure.
NOTE - Line pressure will normally be pre-set from
thefactory.Optionsarefornominal55,100&180psi
supply. This setting will not aect the actual supply
pressure,itisforsettingthedefaultlinepressurealarm.
The line pressure setting is changed by adjusting the
regulatorknob.
Figure 11 - Set Pressure Units.
NOTE - Changing the pressure units will automatically
convertallpressurerelatedcontrolvariabletothenewly
selectedunit.OptionsarePSI(default),kPaorbar.
PSI
SCFH
4. PresstheGeneralicon inthesettingpage.
5. Pressthevaluewhichneedtochangelanguagetype,date
and time. Use the keyboard to modify. Press the save
icon tosavethechangesmade.
Time Mode 24-Hour
Countries China
English
Season Summer

19
Medical Gas Supply System
4109992459.00
1. Pressthesystemicon inthesettingpage.
2. PresstheCylinderPressureandCylinderVolumetomodify
thevaluebythekeyboard.Pressthesaveicon
tosavethechangesmade.
3. PresstheNO.Cyl(Left)andNO.Cyl(Right)tomodifythe
quantitybykeyboard.Pressthesaveicon 
tosavethechangesmade.
Figure 12 - Cylinder Set-Up.
NOTE-Minimum requirementinthe cylinderset-upis
tosetthecorrectmaximumpressure.Thiswillcorrectly
scalethe graphic on the display.The size and number
ofcylindersperbankisforcalculatingtheaveragegas
usageonly.
PSI
PSI
PSI
44
55
1987
66 PSI
PSI
PSI
PSI
44
55
1987
66 PSI
NOTE - The typical average gas usage is only for gas
phase in the cylinders. This calculated value will not
convertcorrectlyforliquidphaseinthecylinders.
Figure 13 - Line Pressure Alarm Set-up.
NOTE - Default Line Pressure Alarm setting will be
automaticallydenedwhentheNominalLinePressure
isselected.SeeTable3belowfordefaultvalues.These
valuescanbemanuallyadjustedasrequiredtosuiton
siterequirements.
1. Pressthesystemicon inthesettingspage.
2. PresstheLowLinePressureAlarmandHighLinePressure
Alarmandmodifythevaluebykeyboard.Pressthesave
iconandreturntomainsettingpage.
Table 3: Default Line Pressure Alarm Settings and
Adjustment Range.
Nominal Line
Pressure
DefaultValues
Low Pressure
Alarm
High Pressure
Alarm
55 psi 44 66
100psi 80 120
180psi 144 216
NOTE-Lowlinepressureset-pointmayneedtobereduced
ifthedeviceisusedasabackupmanifold.SeeTable5in
Section4forreference.
PSI
PSI
PSI
44
55
1987
66 PSI

20
Medical Gas Supply System
4109992459.00
1. PresstheUnitsofMeasure iconinthesettingspage.
2. Pressthedownwardarrow tochangethealarm
outputoption.Pressthesaveicon  and
returntomainsettingpage.
Figure 14 - Alarm Output Option.
PSI
SCFH
Advanced Set-Up.
1. Presstheiconinthesettingpage,thisactionneeds
password,onlyauthorizedservicepersonscandothat.
2. Presstheofthepressurezeroingtozerothe
pressure.
3. Pressthe tocorrectcurrentpressuretovalue0.
Pressurethetomakecurrentpressurefollowthe
defaultalgorithminthecontrollersoftware.
Zero
Default
4. Presstheoftheservicemode.
Intheservicemode,onecanpresstheandchange-
overbutton,nomatterwhichalarmsounds.
5. Intheadvancedpage,thegastypeandmedicalstandard
alsocanbeselected.
O2
O2
150 150
PSI PSI
0
44.0
110.0
66.0
PSI
0 0
1500 SCFH
O2
SERVICE MODE
O2
150 15044.0
110.0
66.0
PSI PSI PSI
1500 51 140
1500 SCFH
O2