Beast RS34 User manual

OPERATING MANUAL
BEAST RAIL SAWS
®
RS34
RS48
RS59

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RS34 - RS48 - RS59
2 BEAST BRIDGE SAWS OPERATING MANUAL
ATTENTION: As our engineers
are constantly conducting
research and development on
our machinery to develop quality
products for the marketplace, our
product model(s) can be
changed without notice.
CAUTION: Carefully read and
understand all Safety and Oper-
ating Procedures prior to using
the Beast®machine. Keep this
Manual in a safe place for future
reference
Enter the Serial Number of your new
Beast®Tile Saw in the box below. The
Serial Number is located on the switch
box.
CONTENTS
Beast Safety ...............3
Safety Messages ................3
Damage Prevention and ...........3
Information Messages .............3
General Safety Precautions and Hazard
Symbols ...................3
California Proposition 65 Message ....6
Electrical Requirements and Grounding
Instructions. .................6
Machine Specifications .......8
Cutting Head...................8
Blade Guard ...................8
Saw spindle ...................8
Cutting table ...................9
Cooling system .................9
Technical Data..................9
Unpacking & Setting Up ......9
Unpacking and Assembly...........9
Setting the Cutting Depth ..........10
Cooling System ................10
Connecting to Power Supply .......10
Motor Protection................10
Replacing the Cutting Blade ........10
Operating Instructions.......11
Single Step Cutting ..............11
Multiple Step Cutting.............11
45˚ Miter Cutting ...............11
Maintenance &
Troubleshooting .........12
General Maintenance ............12
Diamond Blade Dressing ..........12
Troubleshooting ................13
Spare Parts ...................14
Optional Accessories ........15
Side Table....................15
GFCI Switch ..................15

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BEAST BRIDGE SAWS OPERATING MANUAL 3
BEAST SAFETY
It is extremely important that you
read and understand all of the
safety instructions, the operating
instructions and the maintenance
instructions. If these instructions
are not followed, serious injuries
and/or death could occur to you
or to others. Also, failure to read
and follow the enclosed mainte-
nance instructions can lead to
equipment failure, damage to the
equipment or reduced lifetime of
the equipment.
Safety Messages
Safety messages are used to inform the
person(s) using this equipment of the
potential hazards that could lead to
equipment damage, serious injury or even
death. The safety messages within this
manual will be followed by one of the
following (3) three words that identify the
severity of the damage.
DANGER: It is important that all
instructions within this manual be
followed. If the instructions are
not followed it is possible that
serious injuries could occur as
well as death.
WARNING: It is important that
all instructions within this manual
be followed. If the instructions
are not followed it is possible
that serious injuries could occur
as well as death.
CAUTION: It is important that all
instructions within this manual be
followed. If the instructions are
not followed it is possible that
serious injuries could occur as
well as death.
Damage Prevention and
Information Messages
A Damage Prevention Message is to
inform the user of important information
and/or instructions that could lead to
equipment or other property damage if not
followed. Information Messages convey
information that pertains to the equipment
being used.
Each message will be preceded by the
word NOTE, as in the example below.
NOTE:
Equipment and/or property damage may
result if these instructions are not followed.
General Safety Precautions and
Hazard Symbols
In order to prevent injury, the following
safety precautions and symbols should be
followed at all times!
Safety Precautions:
• MACHINE GUARDS SHOULD BE IN
PLACE AT ALL TIMES
It is important that all machine guards
remain in place and in proper work-
ing condition. This is to prevent seri-
ous injury, death or damage to the
equipment.
• REMOVE ADJUSTING TOOLS
The machine is supplied with some
adjusting tools for equipment mainte-
nance. It is important that the user of
the machine makes sure that all tools
are removed or in their proper storage
area before the machine is turned on.
• KEEPING THE WORK AREA CLEAN
It is important that the working area
be clean so as to avoid potential acci-
dents or injuries.
• DO NOT USE THE EQUIPMENT IN
DANGEROUS ENVIRONMENTS
It is important that power tools not be
used in wet environments. The equip-
ment should never be used in the rain.
Also, it is advisable to keep the work-

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4 BEAST BRIDGE SAWS OPERATING MANUAL
ing area well lit.
• CHILDREN SHOULD BE KEPT AWAY
FROM THE WORKING AREA
Only the operator of the equipment
should be in the working area. All
other people especially children should
be kept away at a safe distance.
• KEEP THE WORKING AREA
CHILDPROOF
It is important to keep the working
area child proof. This can be done by
using locks on the equipment, plastic
plugs for the electrical outlets and
possibly even master switches on the
equipment.
• DO NOT DRY CUT WITH THE
MACHINE
The machine is not intended for dry
cutting use. Always use sufficient water
to wet cut tile, brick or natural stone.
Dry cutting will result in dangerous dust
levels (See also California Proposition
65 message) and will damage the
installed water pump. any equip-
ment that is returned with a damaged
water pump due to dry cutting will
be repaired or replaced totally at the
customers expence. There will be no
warranty claim.
• FORCING THE TOOL
The equipment was designed to do
a certain job. Do not force the equip-
ment to do something that it wasn’t
designed to do.
• USING THE PROPER EXTENSION
CORD
If you plan to use an extension cord
make sure it is in proper (good) work-
ing condition. Be sure that the exten-
sion cord is heavy enough to carry the
current that the machine requires to run
properly. If you use an extension cord
that is underpowered a drop in voltage
may occur along with a loss of power
and/or overheating of the equipment
• CLOTHING
It is important that the operator does
not wear loose clothing that can poten-
tially get caught in moving parts of the
equipment. It is recommended to wear
non-slip shoes along with a hair cover-
ing to keep hair away from the moving
parts.
• SAFETY GLASSES AND HEARING
PROTECTION
It is important to wear safety glasses
and hearing protection when operating
any type of equipment. Be sure that
the safety glasses you wear are impact
resistant.
• SECURE WORK
Clamps or a vise should be used to
hold your work whenever practical.
Keeping your hands free to operate
the machine is safer. When securing
the material to be cut by hand, be sure
your hands stay as far away as possi-
ble from the rotating saw blade.
• PROPER FOOTING
It is important to keep proper footing
and balance at all times when operat-
ing equipment. If proper footing is not
observed by doing such things as over-
reaching, serious injury may occur.
• TOOL MAINTENANCE
It is important to keep tools clean
and in good working order. This will
result in optimal performance of the
machine. Always follow the main-
tenance instructions for proper tool
maintenance.
• DISCONNECT TOOLS.
It is important to disconnect the power
toolbefore servicing the equipment.
This should be done when changing
accessories on the machine, changing
blades and for other such things.
• REDUCING ACCIDENTAL STARTING
OF MACHINE
It is important to be sure that the switch
is in the OFF position before you plug
the machine into an electrical outlet.
• EQUIPMENT ACCESSORIES.
It is important that you refer to the

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BEAST BRIDGE SAWS OPERATING MANUAL 5
owner’s manual for determining what
are the recommended accessories to
use with this type of equipment. Using
accessories that are not recommended
in the owner’s manual may increase
the risk of personal injury and/or to
people that are within close proximity
of the machinery.
• CHECKING THE EQUIPMENT FOR
DAMAGED PARTS.
It is important to inspect the power tool
before using it to check for damaged
parts. Any part of the machinery that is
damaged should be checked carefully
to determine whether or not it should
be used and whether or not it can func-
tion properly for its intended use.
It is important to check all the moving
parts of the machinery for proper align-
ment and /or possible binding. All
broken or damaged parts should be
properly repaired or replaced. If these
parts are not repaired or replaced the
proper operation of the machine could
be negatively affected. Damaged
saw blades should be replaced
immediately.
• BLADE ROTATION DIRECTION AND
FEED ROTATION.
Always feed work into a blade in the
direction of rotation. The blade should
always be installed so that the rota-
tion is in the direction of the arrow
imprinted on the side of the blade and
the blade guard.
• NEVER LEAVE A TOOL RUNNING
UNATTENDED – TURN POWER OFF
It is important never to leave a tool
running when not in use. Also never
leave the tool until the blade has come
to a complete stop. It is important to
always turn the power tool OFF when
leaving the work area or when a cut is
finished.
Hazard Symbols:
• READ MANUAL CAREFULLY BEFORE
USE
Carefully read and understand
this operating manual and the
enclosed safety instructions prior
to using the machine.
• WEAR SAFETY GEAR
Always wear safety glasses
and hearing protection when
operating the machine
.
• DO NOT SPRAY WATER ON MOTOR
Avoid direct water spray on
motor and switch housing when
cleaning of or watering down
machine.
• TURN OFF SAW BEFORE PLUGGING
IN
It is important to make sure that
the switch is in the OFF position
before plugging the machine
into an electrical outlet to
prevent accidental starting of the
machine.
• ELECTRICAL SHOCK
It is important to never touch
electrical components of the
machine while the machine is in
operation.

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6 BEAST BRIDGE SAWS OPERATING MANUAL
• KEEP AWAY FROM MOVING PARTS
It is important to keep hands,
feet, hair and clothing away from
all moving parts to prevent injury.
It is also important to be sure that
covers and guards are always
in their proper position. If not,
serious injury can occur.
• DO NOT REMOVE BLADE GUARD
It is important that all machine
guards remain in place and in
proper working condition. This is
to prevent serious injury, death or
damage to the equipment.
WARNING: The use of saws and
drills generates dust. Excessive
airborne particles may cause
irritation to eyes, skin and the
respiratory tract. To avoid
breathing impairment, always us
dust controls and protection suit-
able to the material being sawed
or drilled;
See OSHA (19 CFR Part 1910.1200).
Diamond Blades improperly used are
dangerous. Comply with American
National Standards Institute Safety Code,
B7.1 and, Occupational Safety and
Health Act covering speed, Safety Guards,
Flanges, Mounting Procedures, General
Operating Rules, Handling, Storage and
General Machine Conditions.
California Proposition 65 Mes-
sage
Some dust created by power sanding,
sawing, grinding and other construction
activities contain chemicals known [to the
State of California] to cause cancer, birth
defects or other reproductive harm. Some
examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and
cement and other masonry products
• Arsenic and chromium, from chemically
treated lumber
For further information, consult the
following sources:
http://www.osha-slc.gov/sltc/
sillicarystalline/index.html
http://www.oehha.org/prop65/out_of_
date/6022kLstA.html
Your risk from these exposures varies
depending on how often you do this type
of work. To reduce your exposure to these
chemicals, work in a well-ventilated area,
and work with approved safety equipment,
such as dust masks that are specially
designed to filter out microscopic particles.
Electrical Requirements and
Grounding Instructions
In order to prevent potential electrical
shock and injury, the following electrical
safety precautions and symbols should be
followed at all times!
WARNING: In case of a mal-
function or breakdown, ground-
ing provides a path of least
resistance for electric current to
reduce the risk of electric shock.
This tool is equipped with an
electric cord having an equip-
ment-grounding conductor and a
grounding plug. The plug must
be plugged into a matching out-
let that is properly installed and
grounded in accordance with all
local codes and ordinances.
• Do not modify the plug provided –
if it will not fit the outlet; have the
proper outlet installed by a qualified
electrician.
• Improper connections of the equipment
grounding conductor can result in a

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BEAST BRIDGE SAWS OPERATING MANUAL 7
risk of electric shock. The equipment-
grounding conductor is the insulated
conductor that has an outer surface
that is green with or without yellow
stripes. If repair or replacement of the
electric cord or plug is necessary, do
not connect the equipmentgrounding
conductor to a live terminal.
• Check with a qualified electrician or
service personnel if the grounding
instructions are not completely under-
stood, or if in doubts to whether the
tool is properly grounded.
• Use only 3-wire extension cords that
have 3-prong grounding plugs and
3-pole receptacles that accept the
tool’s plug.
• Repair or replace a damaged or worn
cord immediately.
WARNING: This tool is intended
for use on a circuit that has a 3
pole outlet.
WARNING: To reduce the risk of
electrocutation, keep all connec-
tions dry and off the ground.
A Ground Fault Circuit Interrupter (GFCI)
should be provided on the circuit(s)
or outlet(s)to be used for the Saw.
Receptacles are available having built-in
GFCI protections and may be used for this
measure of safety. A GFCI is not supplied
with the machine.
When using an extension cord, the GFCI
should be installed closest to the power
source, followed by the extension cord
and lastly, the saw.
CAUTION: Shock Hazard. For
replacement, use only an identi-
cal Beast water pump, item #
6.513.298
WARNING: To avoid the possi-
bility of the machines plug or
electrical outlet getting wet, posi-
tion the saw to one side of a wall
mounted outlet. This will prevent
water from dripping onto the
outlet or plug. A “drip loop”
should be arranged by the user
to properly position the power
cord relative to the power
source. The “drip loop” is that
part of the cord below the level
of the outlet, or the connector, if
an extension cord is used.
This method of positioning the cord
prevents the travel of water along the
power cord and the possibility of the water
coming in contact with the receptacle. If
the plug or electrical outlet gets wet, DO
NOT unplug the cord. Disconnect the fuse
or circuit breaker that supplies power to
the machine. Then unplug and examine
the machine for the presence of water in
the outlet.
WARNING: It is important to use
extension cords that are only
intended for outdoor use. These
extension cords are identified by
a marking “Acceptable for use
with outdoor appliances; store
indoors while not in use”.
WARNING: It is important to
only use extension cords having
an electrical rating not less than
the rating of the product.
WARNING: It is important not to
use damaged extension cords.
Examine the extension cords
before using it and replace it if it
is damaged.

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8 BEAST BRIDGE SAWS OPERATING MANUAL
WARNING: It is important to not
abuse the extension cord and do
not yank on any cord to discon-
nect it from the outlet.
WARNING: It is important to
keep the cord away from heat
and sharp edges.
WARNING: It is important to dis-
connect the extension cord from
the outlet before disconnecting
the machine from the extension
cord.
WARNING: It is important not to
use an extension cord that is
undersized. Using an undersized
extension cord can result in low
voltage to the motor thus result-
ing in a motor burnout or prema-
ture failure.
To choose the proper extension cord:
• Locate the length of extension cord
needed in the table below
• Once the proper length is found, move
down the column to obtain the correct
• AWG size required for that length of
extension cord.
Extension Cord Minimum Gage for Length
Volts Total Length of Cord [ft]
120V 25 50 100 150
AWG AWG AWG AWG
14 12 Not recommended
Tile Specific Warnings:
WARNING:
•Always wear eye and hearing
protection.
•Always disconnect the saw
before conducting any type of
service on the machine, includ-
ing when changing cutting
blades and cleaning.
•Use the machine only with
Beast 10” wet cutting blades.
•Always replace damaged cut-
ting blade before operating.
MACHINE SPECIFICATIONS
This sawing machine is designed and
intended for the professional contractor.
The machine is equipped with a saw
head which moves horizontally along a
guiding beam. The material to be cut is
positioned on the saw table. The saw
must be fed through the material. Through
continuous supply of cooling water the
cutting quality is improved as well as the
wear on the saw blade is minimized. The
cooling water also absorbs the saw dust.
The quality and construction of this sawing
machine meet the highest standards. The
design is based on longevity and minimal
maintenance.
The stainless steel construction contributes
to a stable, rigid and durable sawing
machine. The 4 detachable legs are to be
installed in the leg sockets at the underside
of the water container and fastened with
the knobs.
Cutting head
The cutting head is constructed of cast
alloy components. The height adjustment
is kept in balance with a spring. A knob
secures the cutting head at the desired
height.
Blade guard
The blade guard is a stainless steel plate
cap with a removable blade cover which
is fastened by 3 knobs.
Saw spindle
The spindle flange is mounted on the saw

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BEAST BRIDGE SAWS OPERATING MANUAL 9
spindle. The saw flange is to be mounted
on the saw spindle with a hexagon nut to
clamp the saw blade.
Cutting table
The cutting table is constructed of
removable aluminum components for
easy maintenance, and a stainless steel
adjustable side stop.
Cooling system
The electrical water pump is switched on
simultaneously with the saw motor and
supplies cooling water to both sides of the
saw blade. A drain hole, with a plug, is
located in the water container. Mud flaps
prevent most of the water mist and make
sure most water flows back in the water
container.
UNPACKING & SETTING UP
Unpacking and Assembly
• Unpack the tile saw and inspect for
any damaged parts.
• Install the legs in the sockets at the
under side of the water container and
fasten with the knobs. Markings show
the right position.
• Level the tile saw by adjusting the legs
in the sockets and make sure its stable.
• Release the transportation lock.
Blade guardWater pump
Cutting table Saw spindle
Detachable legs
Technical Data
Type RS34 RS48 RS59
Capacity 2 HP 2 HP 2 HP
Blade diameter/hole 10” 10” 10”
Cutting height max. 2” max. 2” max. 2”
Saw spindle speed 3.360 RPM 3.360 RPM 3.360 RPM
Cutting length 34” 48” 59”
Length 48” 61” 73”
Width 19” 19” 19”
Height (without legs) 24” 24” 24”
Weight 115 lbs 137 lbs 154 lbs
Noise level 81 dB (A) 81 dB (A) 81 dB (A)
Noise level (sawing) 92 dB (A) 92 dB (A) 92 dB (A)

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10 BEAST BRIDGE SAWS OPERATING MANUAL
Setting the Cutting Depth
CAUTION: By loosening the
knob the saw head can
be positioned at the desired
height.
The saw head is tightened by a spring
and may accidentally jump up when the
knob is loosened.
Cooling system
CAUTION: Operating the water
pump without a sufficient supply
of water may result in pump
damage.
• Place the plug in the drain of the water
container.
• Fill the container with water until the
water pump is completely submerged.
Connecting to power supply
CAUTION: Before connecting the
machine make sure that:
•the line voltage corresponds
with the data on the machine’s
specifications plate;
•there is a grounded power
supply;
•the extension cord’s meets crit-
erea as mentioned in the table
on page 8.
Motor protection
The motor is equiped with a thermal safety
switch for protection against an overload.
When the motor gets overheated, the
switch falls back into its initial position and
can only be switched on again after the
motor has cooled down.
Replacing the cutting blade
WARNING: Make sure to dis-
connect the machine from the
power supply before fitting or
replacing the cutting blade or
when doing any maintenance on
the machine.
• Remove the three knobs of the blade
cover.
• Block the sawing spindle with the 6
mm Allen wrench.
• Unscrew the 22 mm hexagon nut
with the wrench and remove the saw
flange. (Attention: Left-handed screw
threading.)
• Clean the saw flanges.
• Fit the new cutting blade on the center
ring of the motor flange. (Check the
direction of rotation and make sure the
blade is well centered.)
• Mount saw flange and tighten with the
hexagon nut.

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BEAST BRIDGE SAWS OPERATING MANUAL 11
OPERATING INSTRUCTIONS
Single Step Cutting
DO NOT FORCE THE TOOL! It will do
the job better and safer at the rate for
which it was designed.
Use original Beast®wet cutting blades
only.
• Loosen the Adjustable Cutting Guide
retaining knob.
• Position the Adjustable Cutting Guide
to desired cutting length.
• Tighten the retaining knob.
• Place the tile against the Ruler/Stop
and Cutting Guide.
• Turn the motor ON.
• Verify proper coolant flow on both
sides of the blade.
• Perform the cut.
• Turn the motor OFF when work is
complete.
Multiple Step Cutting
During this sawing process the saw is
positioned at the desired height and
moved back and forth through the material
to be cut until after a number of steps it is
completely cut through.
• Place the material to be cut on the
sawing table and position against the
fixed stop and eventually the adjust-
able stop.
• Position the cutting head at the desired
height
• Hold the material with one hand while
making sure your hand is free from the
cutting blade.
• Perform the cut. This process must be
repeated until the material has been
totally cut through.
• Turn the motor OFF when work is
complete.
45˚ Miter Cutting
The Beast®Tile Saw is designed to
perform 45˚ Miter Cuts without additional
tools.
• Loosen the 2 handles on either side of
the machine.
• Tilt the cutting head into the 45˚
position.
• Fasten both handles.
• Place the tile on the cutting table in the
desired position.
• Hold the tile down with one hand.
(Keep hand away as far as possible
from the cutting blade.)
• Turn the motor ON.
• Verify proper coolant flow on both
sides of the blade.
• Perform the cut.
• Turn the motor OFF when work is
complete.

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12 BEAST BRIDGE SAWS OPERATING MANUAL
MAINTENANCE & TROUBLE-
SHOOTING
General Maintenance
• The cooling water should be replaced
and/or replenished regularly.
• It is recommended to clean the water
container, pump, hoses and spray noz-
zle on a regular basis. For example,
place the pump in a bucket of clean
water after the sawing job and run the
machine for a minute or so. This also
guarantees a longer lifetime of the
pump.
• When the machine is not used for a
longer period, the pump should not
remain in the muddy cooling water.
Cleaning the pump as described
above and leaving it outside the water
container is recommended.
• Regularly check the saw flanges for
wearing out and replace if necessary.
Diamond blade dressing
Diamond blades performs best when they
are dressed. After time and use, diamonds
on the outer edge of the blade might beco-
me glazed or dull.
This will reduce cutting efficiency and
possibly cause the blade to bend.As a
result the cut will not be straight and mis-
aligned.
When this occurs, the blade needs to
be dressed. The diamond blade can be
dressed with a Dressing Stick.
Dressing procedure(s):
• Place a Dressing Stick on the saw
table.
• Make approx. 10 cuts through the
Dressing Stick.
The diamond blade should be sharp again
and ready for efficient cutting.

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BEAST BRIDGE SAWS OPERATING MANUAL 13
Troubleshooting
The machine does
not work.
- The power supply cable is
damaged or not properly
connected.
- No voltage in the power outlet.
- Start Switch is damaged.
- Press the plug firmly in the power
outlet. Check the power supply
cable.
- Have the power outlet checked.
- Have the Switch replaced.
Water does not
flow at the blade
while the pump is
running.
- The sprayers are clogged.
- The water level in the waterbin
is not sufficient. The pump is not
totally submerged.
- Water valve is closed.
- Clean the sprayers
- Fill the waterbin with clean water
until the pump is totally submerged.
- Open the valve.
Motor is not running
properly.
- Water may have seeped through
inside the motor.
- Capacitor is damaged.
- Motor bearing are damaged.
- Unplug the power cable and
consult your local dealer.
- Unplug the power cable and
consult your local dealer.
- Unplug the power cable and
consult your local dealer.
Pump is not
running.
- The impeller or suction filter of the
pump is damaged.
- No proper connection of the
power cable.
- Replace damaged parts.
- Have the connection checked.
Bad cutting
alignment.
- Machine is not level.
- Unlevel working surface.
- Improper or glazed diamond
blade.
- Loosen the screws for the legs.
Pick up the machine a little bit on
one end. Let the machine down
again and tighten screws. Do the
same procedure for the other end.
Machine should now be level.
- Make sure the machine is placed
on a level surface.
- Replace or dress the diamond
blade.

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14 BEAST BRIDGE SAWS OPERATING MANUAL
Pos. # Item Nr. - 2 HP Description
01 6.516.005 Motor
02 6.513.022 Switch
03 4.259.026 Motor Flange 5/8”
04 4.259.007 Saw Flange
05 6.516.006 Flange Nut
06 6.513.021 Capacitor
07 6.513.298 Pump
08 6.509.011 Knob
09 6.509.065 Adjustable Handle
10 4.259.040 Guiding Roller & Bearings
11 6.509.003 Handle
Spare Parts
1 6
72
1011
8
9
3
4 5

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BEAST BRIDGE SAWS OPERATING MANUAL 15
GFCI Switch
Qty. 1
LPI# BRS GFCI
Side Table
with squaring arm
Dimensions: 16” x 16”
Qty. 1
LPI# BRS ST
OPTIONAL ACCESSORIES

BEMBRS-1612V2
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