Beijer Electronics T15C User manual

T15C
Installation Manual
English
MAEN083A, 2012-04

Foreword
Installation manual for T15C
Foreword
All operator panels are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text,
dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the iX Developer
configuration tool. The project can then be transferred and stored in the operator
panel itself.
Various types of automation equipment such PLCs, servos or drives can be
connected to the operator panels. In this manual, the term “the controller” refers
to the connected equipment.
This manual explains how to install the operator panel. Please refer to the iX
Developer reference manual for further information.
Order no: MAEN083A
Copyright © 2012-04 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappearinthisdocument. Readtheentireinstallation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB,including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
Beijer Electronics, MAEN083A

Contents
Contents
1 SafetyPrecautions ....................................................... 4
1.1 General ........................................................... 4
1.2 DuringInstallation .............................................. 4
1.3 DuringUse ....................................................... 5
1.4 Service and Maintenance ........................................ 5
1.5 Dismantling and Scrapping ..................................... 5
2 Installation ............................................................... 6
2.1 SpaceRequirements ............................................. 6
2.2 InstallationProcess .............................................. 7
2.2.1 ConnectionstotheController .................................. 9
2.2.2 OtherConnectionsandPeripherals ............................. 9
3 HardwareReplacement ................................................. 10
3.1 Replacing the Fan and Filter ..................................... 10
3.2 Replacing the 2.5” SATA MassStorage ......................... 12
3.3 ReplacingaCompactFlashorCFastMemoryCard ........... 14
3.4 ReplacingtheBattery ............................................ 15
4 TechnicalData ........................................................... 16
5 ChemicalResistance .................................................... 18
5.1 MetalCasing ..................................................... 18
5.2 Touch Screen and Overlay ....................................... 19
5.2.1 AutotexF157/207 ...............................................19
5.2.2 TouchScreenSurface ............................................20
5.2.3 AutoflexEB ......................................................20
6 OperatorPanelDrawings .............................................. 21
6.1 Connectors ....................................................... 21
6.2 CommunicationPorts ........................................... 21
6.3 T15COutline .................................................... 22
7 Additional Installation Tips ............................................ 23
7.1 Grounding the Operator Panel ................................. 23
7.2 EthernetConnectionintheOperatorPanel ................... 24
7.3 To Achieve Better EMC Protection ............................. 25
7.4 AmbientTemperature ........................................... 26
7.5 Safety ............................................................. 27
7.6 Cable and Bus Termination RS485 ............................. 28
7.7 BootPriority ..................................................... 29
7.8 EnteringBios ..................................................... 29
7.9 ResetSwitch ...................................................... 30
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Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•Do not use the operator panel in an environment with high explosive hazards.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices, like for example serial devices.
1.2 During Installation
•The operator panel is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the product according to the accompanying installation instructions.
•Ground the product according to the accompanying installation instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal and supply cables.
•Make sure that the voltage and polarity of the power source is correct before
connecting the product to the power outlet.
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Safety Precautions
•Peripheral equipment must be appropriate for the application and location.
1.3 During Use
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use too much force or sharp objects when touching the keys, touch
screen etc.
1.4 Service and Maintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier. During the warranty period, the battery needs
to be replaced by an authorized Beijer Electronics service center.
•The unit can be reset by using the reset switch located behind the fan.
1.5 Dismantling and Scrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous
to health and the environment: lithium battery, electrolytic capacitor and
display.
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Installation
2Installation
2.1 Space Requirements
•Maximum installation plate thickness: 10 mm
•Space requirements when installing the operator panel:
410 mm
286 mm
100 mm
50 mm 50 mm 100 mm
100 mm
Note:
The dimensions on the drawing are not proportional.
Caution:
The openings on theenclosureareforairconvection. Donotcovertheseopenings.
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Installation
2.2 Installation Process
The following is needed:
•AtorxTX7screwdriver
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Usethecutoutdimensionsthatareincludedontheoutlinedrawingtocut
a correct opening in the cabinet. A separate cut out drawing is available for
download from the Beijer Electronics web site.
3. Secure the operator panel in position by screwing the M4 torx screw, allowing
the built-in bracket to tighten against the panel:
M4 x 20.7
0,4 Nm
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Installation
4. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•Ensure that the operator panel and the controller system have the same electrical
grounding (reference voltage level), otherwise errors in communication may
occur.
•The operator panel must be brought to ambient temperature before itis started
up. If condensation forms, ensure that the operator panel is dry before connecting
it to the power outlet.
•Ensure that the voltage and polarity of the power source is correct.
•Use only shielded communication cables.
•Separate high voltage cables from signal and supply cables.
24V DC
RS232/
RS422/
RS485 24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-section of minimum 2.5 mm2.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 2.5
mm2.
5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.
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Installation
2.2.1 Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
2.2.2 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
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Hardware Replacement
3 Hardware Replacement
This section contains instructions on how to replace operator panel hardware.
Only components included in the latest bill of material and spare parts list are
allowed.
3.1 Replacing the Fan and Filter
The following is needed:
•Anewfan
•A torx TX10 and a TX20 screwdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the fan and fan filter:
1. Power off the operator panel.
2. Remove the fan lid by removing the two M3x6 torx screws.
3. Remove the fan filter.
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Hardware Replacement
4. Remove the fan by removing the two M4x35 torx screws.
5. Reassemble with new fan and filter in reverse order. Use a maximum torque of
0.4 Nm when fastening the fan scews.
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Hardware Replacement
3.2 Replacing the 2.5” SATA Mass
Storage
The following is needed:
•A new 2.5” SATA mass storage
•ATX10torxscrewdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the 2.5” SATA mass storage:
1. Power off the operator panel.
2. Remove the front frame assembly by removing the eight M3x8 torx screws
on the back cover assembly.
Caution:
During disassembly, it is important to takecareofthecablebetweenthefrontandthe
rear part. If you disconnect a cable, be sure that the right cable will be in the right
position when assembling.
Note:
The exchange of electronic components is only for experienced professionals.
Incorrect handling of electronic components or cables plugged in wrong, can lead to
the destruction of the device.
3. Remove the four M3x4 torx screws on the two hard drive brackets. Remove
thetwoharddrivebrackets.
4. Remove the two M3x6 torx screws that are securing the brackets to the CPU
board.
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Hardware Replacement
5. Remove the hard disk drive from the hard drive connection on the CPU
board.
6. Reassemble with the new hard disk drive in reverse order.
1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
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Hardware Replacement
3.3 Replacing a CompactFlash or CFast
Memory Card
The following is needed:
•A new CompactFlash or CFast memory card.
•ATX10torxscrewdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace a memory card:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the 2.5” SATA Mass Storage to
removethefrontframeassembly.
3. Install the new memory card in its intended slot illustrated in figure below.
1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
4. Reassemble in reverse order.
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Hardware Replacement
3.4 Replacing the Battery
The following is needed:
•A new CR 2032 battery.
•Atorxscrewdriver
Note:
MakesuretouseadequateESDprotection.
Follow the steps below to replace the battery:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the Fan and Filter to remove the
fan and access the battery.
3. Replace the battery.
4. Reassemble in reverse order.
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Technical Data
4TechnicalData
Parameter T15C
Frontpanel,WxHxD 410x286x83mm
Mounting depth 76 mm (176 mm including clearance)
Standalone mounting VESA 100x100
Note: Maximum screw length for VESA mounting is 5.5 mm.
Usage of longer screws may lead to damage.
Front panel seal IP 65
Rear panel seal IP 20
Touch screen
material
Polyester on glass, resistive.
Overlay: Autotex F157 or F207*.
Touch screen
operations
1 million finger touch operations
Reverse side
material
Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 5.4 kg
Serial port for COM1
RS232 and COM2
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted
female with standard locking screws 4-40 UNC
Note: RS422 Interface is not available yet.
Serial port for COM3
RS232 and COM4
RS422/RS485
9-pin D-sub contact with RS422 RTS, chassis-mounted
female with standard locking screws 4-40 UNC
Note: RS422 Interface is not available yet.
Ethernet 2 x 10/100/1000 Base-T (shielded RJ 45)
USB 4 x USB Host 2.0, max output current 500 mA
Processor Intel® Celeron® B810E (2x 1.6 GHz), 2 MB L2 Cache, Intel®
QM67 Chipset
Optional: Intel® Core™ i3 2310E (2x 2.1 GHz)
(Hyperthreading), 3 MB L2 Cache, QM67 Chipset
Optional: Intel® Core™ i7-2715QE (4x 2.1 GHz) (Turbo 2.0,
Hyperthreading),6MBL2Cache,QM67Chipset
*for exact configuration please see price list
Battery CR 2032
External storage
media
via USB
Memory RAM 2 GB* / 4 GB* DDR-3 SO-DIMM 1333 MHz
*depending on Processor Module
LED 1 x multi-color
Real time clock Yes (on chip)
Power consumption
at rated voltage
114 W
Fuse 10A
Power supply DC input range: 18-32 V DC (140W) ATX standard
CE: The power supply must conform with the requirements
according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the
requirements for class II power supplies.
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Technical Data
Parameter T15C
Display TFT-LCD. 1280 X 800 pixels, 16.7 million colors
LED backlight
VGA 1x VGA: resolution max. 2048x1536@75Hz
DVI 1x DVI: resolution max. 1600x1200 or 1920x1200 (with
reduced blanking) DVI-D single Link
Active area of
display, W x H
331.2 x 207.0 mm
Operating
temperature
0° C to +50 ° C
Storage temperature -20 ° to +70 °C
Relative humidity <85 % non-condensed
Approvals and
certifications
Information is available on the web site
www.beijerelectronics.com
*SeesectionChemical Resistance for more information.
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Chemical Resistance
5 Chemical Resistance
5.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
The powder paint shows limited resistance to the following chemicals at room
temperature:
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Na-hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical on an “invisible” spot of the metal casing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octan unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octan leaded petrol
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Chemical Resistance
5.2 Touch Screen and Overlay
5.2.1 Autotex F157/207
Autotex F157 or F207 covers the overlay surrounding the touch screen.
Solvent Resistance
Autotex F157/F207 withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Acetonitrile Diesel Downey / Lenor1Phosphoric acid (<30%)
Ajax / Vim in solution EthanolPotassiumferricyanide
Alkalicarbonate solution1Glycerine Potassium hydroxide
(<30%)
Ammonia (<40%)1Glycol Pure Turpentine
Acetic acid (<50%) Gumption1SBP 60/951
Ariel powder in solution1Hydrochloric acid (<36%) Sulfuric acid (<10%)
Bleach1Linseed oil Tomato ketchup
Castor oil Methanol Trichloroacetic acid
(<50%)
Caustic soda (<40%)1Nitric acid (<10%) White Spirit
Cutting oil Paraffinoil Windex
1
Cyclohexanol Persil powder in solution1Wisk
Diacetone alcohol Petroleum spirit1-
1Extremely faint glossing of the texture was noted.
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Methylene chloride
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Chemical Resistance
5.2.2 Touch Screen Surface
The touch screen surface on the operator panel withstands exposure to the
following solvents without visible change:
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
To l u e n e 5 h o u r s
5.2.3 Autoflex EB
It is recommended to use the Autoflex EB touch display protection film, that can
be ordered from Beijer Electronics.
Solvent Resistance
Autoflex EB withstands exposure to the same chemicals as Autotex F157 or F207
according to section Autotex F157/207.
Outdoor Use
In common with all polyester based films Autotex EB is not suitable for use in
conditions of long term exposure to direct sunlight.
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