Beijer Electronics EXTER K100 User manual

EXTER™ K100
Installation manual
MAEN773D, 2008-05 English

Foreword
Beijer Electronics, MAEN773D
Installation manual for the EXTER series operator panels
Foreword
The EXTER operator panel is developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text, dynamic
indication, time channels, alarm and recipe handling are included.
The operator panel work, for the most part, in an object-oriented way, making it easy
to understand and use. The configuration operation of the panel is made in a person-
al computer, using the configuration tool Information Designer. The project is then
transferred and stored in the operator panel.
The operator panel can be connected to many types of automation equipment, such
as PLCs, servos or drives. In this manual the expression “the controller“ is used as a
general term for the connected equipment.
This manual explains how to install the operator panel. Please refer to the reference
manual for further information.
© Beijer Electronics AB, MAEN773D, 2008-05
The information in this document is subject to change without notice and is provided as available at the time
of printing. Beijer Electronics AB reserves the right to change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible
for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB.

Table of Contents
Beijer Electronics, MAEN773D
Table of Contents
1 Safety Precautions................................................................................. 5
1.1 UL and cUL Installation ................................................................... 5
1.2 General ............................................................................................. 6
1.3 During Installation............................................................................ 6
1.4 During Use ....................................................................................... 7
1.5 Service and Maintenance................................................................... 7
1.6 Dismantling and Scrapping............................................................... 7
2 Installation ........................................................................................... 9
2.1 Space Requirements .......................................................................... 9
2.2 Installation Process............................................................................ 9
2.2.1 Mode Switches ................................................................................................ 11
2.2.2 Connections to the Controller......................................................................... 11
2.2.3 Other Connections and Peripherals ................................................................. 11
3 Technical Data ................................................................................... 13
4 Chemical Resistance ........................................................................... 15
4.1 Metal Casing................................................................................... 15
4.2 Touch Screen and Overlay.............................................................. 15
4.2.1 Autotex F157/F207 ......................................................................................... 15
4.2.2 Touch Screen Surface ...................................................................................... 16
4.2.3 Autoflex EB..................................................................................................... 16
5 Operator Panel Drawings ................................................................... 17
5.1 Communication Ports..................................................................... 17
5.2 EXTER K100 Outline .................................................................... 18
5.3 EXTER K100 Text Strip ................................................................ 19
6 Additional Installation Tips................................................................ 21
6.1 Grounding the Operator Panel ....................................................... 21
6.2 Ethernet Connection in the Panel................................................... 22
6.3 To Achieve Better EMC Protection ................................................ 23
6.4 Ambient Temperature..................................................................... 24
6.5 Safety .............................................................................................. 25
6.6 Galvanic Isolation ........................................................................... 26
6.7 Cable and Bus Termination RS485................................................. 27

Table of Contents
Beijer Electronics, MAEN773D

Safety Precautions
Beijer Electronics, MAEN773D 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator panel must read and
understand this installation manual.
1.1 UL and cUL Installation
– This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D
OR non-hazardous locations only. [Combinations of equipment in your system
are subject to investigation by the local Authority Having Jurisdiction at the time
of installation.]
– Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when
mounted vertical.
– WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless
power has been removed or the area is known to be non-hazardous.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE
DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU
S’ASSURER QUE L‘EMPLACEMENTEST DESIGNE NON DANGEREUX.
– WARNING – EXPLOSION HAZARD - Substitution of components may
impair suitability for Class I, Division 2.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA
SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I,
DIVISION 2.
– WARNING – EXPLOSION HAZARD – only UL and cUL approved expansion
units are allowed to be connected to the port designated “EXPANSION”. At the
moment there are no such units evaluated or allowed.
– WARNING – EXPLOSION HAZARD - Do not replace expansion unit unless
power has been switched off or the area is known to be non-hazardous.
– This product contains battery, this must only be changed in an area known to be
non-hazardous. Permitted types are shown in the section Technical Data.
– For use on a flat surface of a type 4X enclosure indoor use only.
– To make wiring connections to the power supply connector, use an AWG 28-12
cable and a tightening torque of min. 0.5 Nm.

Safety Precautions
6Beijer Electronics, MAEN773D
1.2 General
– Read the safety precautions carefully.
– Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
– Do not use the operator panel in an environment with high explosive hazards.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Read the installation and operating instructions carefully before installing, using
or repairing the operator panel.
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator panel. This may cause fire or electrical shock.
– Only qualified personnel may operate the operator panel.
– Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become
isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.3 During Installation
– The operator panel is designed for stationary installation on a plane surface, where
the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Install the product according to the accompanying installation instructions.
– Ground the product according to the accompanying installation instructions.
– Only qualified personnel may install the operator panel.
– Separate the high voltage, signal and supply cables.
– Make sure that the voltage and polarity of the power source is correct before
connecting the product to the power outlet.
– Peripheral equipment must be appropriate for the application and location.

Safety Precautions
Beijer Electronics, MAEN773D 7
1.4 During Use
– Keep the operator panel clean.
– Emergency stop and other safety functions may not be controlled from the
operator panel.
– Do not use too much force or sharp objects when touching the keys, touch screen
etc.
1.5 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.6 Dismantling and Scrapping
– The operator panel or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.

Safety Precautions
8Beijer Electronics, MAEN773D

Installation
Beijer Electronics, MAEN773D 9
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
– Space requirements when installing the operator panel:
Caution
The openings on the enclosure are for air convection. Do not cover these
openings.
2.2 Installation Process
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator panel is to be situated, draw along the
outer sides of the holes and cut according to the markings. If access to the text
strips is needed, add extra space in the left corners.
252 mm
58 mm
100 mm
(4.0 inch)
50 mm
(2.0 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
(9.92 inch)
382 mm
100 mm
(4.0 inch)
(15.04 inch)
(2.28 inch)
x14
Panel cut out 343 x 208 mm
(13.5 x 8.18 inch)
6.5 mm
35.0 mm
For text strip
3.5 mm
35.0 mm
(1.38 inch)
(1.38 inch)
(0.14 inch)
(0.26 inch)

Installation
10 Beijer Electronics, MAEN773D
3. Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:
4. Connect the cables in the specified order.
Use an M5 screw and a grounding conductor (as short as possible)
with a cross-section of minimum 2.5 mm2.
5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.
x14
0.5 - 1.0 Nm
B
C
D
ACaution
Ensure that the operator panel and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
Caution
- The operator panel must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator panel is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
24V DC
RS422/RS485 24V DC
1
CF CARD
B
A
C
D
RS232
Controller
Power
Ethernet

Installation
Beijer Electronics, MAEN773D 11
2.2.1 Mode Switches
All mode switches must be in OFF position during operator panel use.
The mode switches should not be touched unless by qualified personell.
2.2.2 Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
2.2.3 Other Connections and Peripherals
– Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Caution
When using a compact flash card, do not remove the card when the busy
indicator is illuminated.
1
24V DC
CF CARD
COM 1 RS422 RS485
COM 2 RS232
10/100
EXPANSION
BUSY
MODE
1234
ON DIP
MODE
1234
ON DIP

Installation
12 Beijer Electronics, MAEN773D

Technical Data
Beijer Electronics, MAEN773D 13
3TechnicalData
Parameter EXTER K100
Front panel, W x H x D 382 x 252 x 6 mm
Mounting depth 58 mm (158 mm including clearance)
Front panel seal IP 66
Rear panel seal IP 20
Keyboard material Membrane switch keyboard with metal domes. Overlay film
of Autotex F157 * with print on reverse side. 1 million
operations.
Reverse side material Powder-coated aluminum
Weight 2.5 kg
Serial port RS422/
RS485
25-pin D-sub contact, chassis-mounted female with
standard locking screws 4-40 UNC.
Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet Shielded RJ 45
USB Host type A (USB 1.1), max output current 500mA
Device type B (USB 1.1)
CF-slot Compact flash, type I and II
Flash memory for
application
12 MB (incl. fonts)
Real time clock ±20 PPM + error because of ambient temperature and supply
voltage. Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/°C2
Real time clock
battery
CR2450 (UL and cUL: Sanyo or Panasonic)
Minimum lifetime: 3 years
Power consumption at
rated voltage
Normal: 0.5 A
Maximum: 1.0 A
Display TFT-LCD. 800 x 600 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >50,000 h.
Active area of display,
W x H
211.2 x 158.4 mm
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements
according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the
requirements for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 °to +70 °C
Relative humidity 5 - 85 % non-condensed
CE approvals Noise tested according to EN61000-6-4 emission and
EN61000-6-2 immunity.
UL, cUL approvals
(when procuct or
packing is marked)
UL 1604 Class I, Div 2 / UL 508 / UL 50 4x indoor use only
DNV Yes
NEMA 4x indoor use only
* See section Chemical Resistance for more information.

Technical Data
14 Beijer Electronics, MAEN773D

Chemical Resistance
Beijer Electronics, MAEN773D 15
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
The powder paint shows limited resitance to the following chemicals at room
temperature:
The powder paint shows little or no resistance to the following chemicals at room
temperature:
4.2 Touch Screen and Overlay
4.2.1 Autotex F157/F207
Autotex F157 or F207 covers the overlay surrounding the touch screen.
Solvent Resistance
Autotex F157/F207 withstands exposure of more than 24 hours duration under DIN
42 115 Part 2 to the following chemicals without visible change:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Na-hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical on an “invisble” spot of the metal casing.
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octan unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octan leaded petrol
Acetonitrile Diesel Downey / Lenor1Phosphoric acid (<30%)
Ajax / Vim in solution Ethanol Potassium ferricyanide
Alkalicarbonate solution1Glycerine Potassium hydroxide (<30%)
Ammonia (<40%)1Glycol Pure Turpentine

Chemical Resistance
16 Beijer Electronics, MAEN773D
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Outdoor Use
In common with all polyester based films Autotex F157/F207 is not suitable for use
in conditions of long term exposure to direct sunlight.
4.2.2 Touch Screen Surface
The touch screen surface on the panel withstands exposure to the following solvents
without visible change:
4.2.3 Autoflex EB
It is recommended to use the Autoflex EB touch display protection film, that can be
ordered from Beijer Electronics.
Solvent Resistance
Autoflex EB withstands exposure to the same chemicals as Autotex F157 or F207
according to section Autotex F157/F207.
Outdoor Use
In common with all polyester based films Autoflex EB is not suitable for use in
conditions of long term exposure to direct sunlight.
Acetic acid (<50%) Gumption1SBP 60/951
Ariel powder in solution1Hydrochloric acid (<36%) Sulfuric acid (<10%)
Bleach1Linseed oil Tomato ketchup
Castor oil Methanol Trichloroacetic acid (<50%)
Caustic soda (<40%)1Nitric acid (<10%) White Spirit
Cutting oil Paraffin oil Windex1
Cyclohexanol Persil powder in solution1Wisk
Diacetone alcohol Petroleum spirit1-
1 Extremely faint glossing of the texture was noted.
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Methylene chloride
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
Toluene 5 hours

Operator Panel Drawings
Beijer Electronics, MAEN773D 17
5OperatorPanelDrawings
5.1 Communication Ports
Drawing No. S-5005, Date 2004-10-27
RS-232
RS-422
RS-422/485
RS-485
Ethernet
USB

Operator Panel Drawings
18 Beijer Electronics, MAEN773D
5.2 EXTER K100 Outline
Drawing No. S-5083, Date 2004-10-14 (Revision date 2005-02-03)

Operator Panel Drawings
Beijer Electronics, MAEN773D 19
5.3 EXTER K100 Text Strip
Drawing No. S-5077, Date 2004-09-24

Operator Panel Drawings
20 Beijer Electronics, MAEN773D