Beijer Electronics iX Panel K100 User manual

iXPanelK100
Service&MaintenanceManual
English
MAEN003,2010-05

Foreword
Service&MaintenancemanualforiXPanelK100
Foreword
This manual contains detailed information about iX Panel K100, including
descriptions of various actions that can be carried out in order to maintain or
update the operator panel hardware and software.
The manual contains descriptions of basic maintenance and replacement of
common parts in iX Panel K100.
The manual assumes that the most recent versions of the system program
(firmware) and iX Developer are used.
The following other manuals are available for iX Panel K100:
iX Panel K100 installation manual (MAEN995x) for information regarding
installation.
iX Developer reference manual (MAEN831x) for a description of the
configuration tool.
iX Developer user’s guide (MAEN832x) for function-based descriptions.
© Beijer Electronics AB, MAEN003, 2010-05
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB reserves the right to change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment. Only qualified personnel
may install, operate or repair this equipment. Beijer Electronics AB is not responsible for modified, altered
or renovated equipment. Because the equipment has awiderangeofapplications,usersmustacquirethe
appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE
FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER
ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE
REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND
OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER
ELECTRONICS AB .
BeijerElectronics, MAEN003

Contents
Contents
1 SafetyPrecautions ....................................................... 5
1.1 General ........................................................... 5
1.2 DuringInstallation .............................................. 5
1.3 DuringUse ....................................................... 6
1.4 Service and Maintenance ........................................ 6
1.5 Dismantling and Scrapping ..................................... 6
2 Introduction ............................................................. 7
2.1 iXPanelK100 .................................................... 7
2.2 Maintenance ..................................................... 8
2.3 ServiceandRepairs .............................................. 8
2.4 Dismantling and Scrapping ..................................... 8
2.5 ContactandSupport ............................................ 9
3 Installation ............................................................... 10
3.1 SpaceRequirements ............................................. 10
3.2 InstallationProcess .............................................. 10
3.2.1 ConnectionstotheController ..................................13
3.2.2 OtherConnectionsandPeripherals .............................13
4 TechnicalData ........................................................... 14
5 ChemicalResistance .................................................... 15
5.1 MetalCasing ..................................................... 15
5.2 KeyboardMaterial ............................................... 16
5.2.1 AutotexF157/207 ...............................................16
5.2.2 ScreenSurface ...................................................17
5.2.3 AutoflexEB ......................................................17
6 HardwareTests .......................................................... 18
7 AdditionalHardware ................................................... 19
7.1 MemoryCard .................................................... 19
7.1.1 Installation .......................................................19
7.1.2 SettingsiniXDeveloper .........................................20
8 HardwareReplacement ................................................. 21
8.1 ModeSwitches ................................................... 21
8.2 Cables ............................................................. 22
8.3 Replacing the Rear Cover ........................................ 23
8.4 Replacing the Display/Display Cable .......................... 24
8.4.1 Self-test of the Display ...........................................25
8.5 ReplacingtheCompleteFront .................................. 26
8.6 Replacing the Backlight ......................................... 27
8.7 Available Spare Parts for iXPanelK100 ........................ 28
9 ServiceMenu ............................................................ 29
9.1 Service Menu in an Empty Panel ............................... 29
9.2 Service Menu in a Panel with Project ........................... 29
9.3 ServiceMenuOptions ........................................... 29
9.3.1 IPSettings .......................................................29
9.3.2 Date/Time .......................................................29
9.3.3 EraseProject .....................................................29
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Contents
9.3.4 FormatMemoryCard ...........................................30
10 HardwareSelfTest ...................................................... 31
11 Additional Installation Tips ............................................ 32
11.1 Grounding the Operator Panel ................................. 32
11.2 Ethernet Connection in the Panel .............................. 33
11.3 To Achieve Better EMC Protection ............................. 34
11.4 AmbientTemperature ........................................... 35
11.5 Safety ............................................................. 36
11.6 GalvanicIsolation ................................................ 37
11.7 Cable and Bus Termination RS485 ............................. 38
12 FaultTracing ............................................................. 39
13 Software .................................................................. 41
13.1 General Information about Software ........................... 41
13.1.1 SoftwareProducts ...............................................41
13.2 UpdateSoftware ................................................. 42
13.2.1 iXDeveloper .....................................................42
13.2.2 RemoteAccessViewer ...........................................42
13.2.3 SystemProgram .................................................42
14 EnvironmentalAspects ................................................. 44
14.1 General Environmental Aspects ................................ 44
14.2 EnvironmentalImpactoftheOperatorPanels ................. 44
14.2.1 MechanicalComponents ........................................44
14.2.2 Electronics .......................................................44
14.3 Recycling ......................................................... 45
14.4 Environmental Impact Report .................................. 45
BeijerElectronics, MAEN003

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•Do not use the operator panel in an environment with high explosive hazards.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.2 DuringInstallation
•The operator panel is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the product according to the accompanying installation instructions.
•Ground the product according to the accompanying installation instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal and supply cables.
•Make sure that the voltage and polarity of the power source is correct before
connecting the product to the power outlet.
•Peripheral equipment must be appropriate for the application and location.
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Safety Precautions
1.3 DuringUse
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use too much force or sharp objects when touching the keys, touch
screen etc.
1.4 ServiceandMaintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous
to health and the environment: lithium battery, electrolytic capacitor and
display.
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Introduction
2Introduction
This manual describes how to maintain the iX Panel K100.
The functions available in iX Developer depend on which operator panel model is
used.
2.1 iXPanelK100
The following drawings are available for iX Panel K100:
•Outline drawing
•Panel cut-out
•Te x t s t r i p
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Introduction
2.2 Maintenance
Carefully read the instructions before beginning maintenance on the operator
panel.
•Only qualified personnel should carry out maintenance.
•The agreed warranty and license agreements apply.
•Any damage to the operator panel caused by personnel invalidates the
warranty.
•Before carrying out any cleaning or maintenance operations, disconnect the
operator panel from the power supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).
•Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
•A 6-month warranty on all service parts is provided.
Maintenance personnel are permitted to carry out the following actions:
•Replacing the Rear Cover
•Replacing the Display/Display Cable
•Replacing the Complete Front
•Replacing the Backlight
2.3 ServiceandRepairs
•Only accredited companies are permitted to perform service and repairs.
•Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be invalidated.
•If training is required, contact the supplier.
•All maintenance should be performed in a 15-30 °C temperature range.
•Any damage to the operator panel caused by personnel invalidates the
warranty.
•Contracts with customers supersede the information in this document.
2.4 DismantlingandScrapping
•The operator panel, or parts thereof, should be recycled according to local
regulations.
•The following components contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you want to report a fault or have a question about the operator panels, please
contact your local supplier or fill out the form on the web site.
1. Enter the web site www.beijerelectronics.com and select Support.
2. Select Contact in the menu. Make sure to provide information about type
number, serial number, environment and an installation description.
The form will be sent to the manufacturer’s help desk and they will answer your
question or register your improvement/fault.
To ensure quick resolution, provide as many details as possible in your report.
Include the date and time when the problem occurred, a description of what you
were trying to do, the detailed steps you took that led up to the problem, and
details about any error messages received.
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Installation
3Installation
3.1 SpaceRequirements
•Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
•Space requirements when installing the operator panel:
252 mm
58 mm
100 mm
(4.0 inch)
50 mm
(2.0 inch) 50 mm (2.0 inch)
100 mm
(4.0 inch)
(9.92 inch)
382 mm
100 mm
(4.0 inch)
(15.04 inch) (2.28 inch)
Caution:
Theopeningsontheenclosureareforairconvection. Donotcovertheseopenings.
3.2 InstallationProcess
1. Unpack and check the delivery. If damage is found, notify the supplier.
x 14
Panel cut out 343 x 208 mm
(13.5 x 8.18 inch)
Note:
Placetheoperatorpanelonastablesurfaceduringinstallation.
Droppingitorlettingitfallmaycausedamage.
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Installation
2. Place the panel cut out where the operator panel is to be situated, draw along
the outer sides of the holes and cut according to the markings.
6.5 mm
35.0 mm
For text strip
3.5 mm
35.0 mm
(1.38 inch)
(1.38 inch)
(0.14 inch)
(0.26 inch)
3. Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:
x 14
0.5 - 1.0 Nm
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Installation
4. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
•Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstarted
up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
ittothepoweroutlet.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Useonlyshieldedcommunicationcables.
•Separatehighvoltagecablesfromsignalandsupplycables.
24V DC
RS422/RS485 24V DC
1
CF CARD
B
A
C
D
RS232
Controller
Power
Ethernet
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-section of minimum 2.5 mm2.
–Connect cable C.
–Connect cable D.
5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.
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Installation
3.2.1 ConnectionstotheController
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
3.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Caution:
Whenusingacompactflashcard,donotremovethecardwhenthebusyindicatoris
illuminated.
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Technical Data
4TechnicalData
Parameter iXPanelK100
Frontpanel,WxHxD 382x252x6mm
Mountingdepth 58mm(158mmincludingclearance)
Frontpanelseal IP66
Rearpanelseal IP20
Keyboardmaterial Membraneswitchkeyboardwithmetaldomes. Overlay
filmofAutotexF157*withprintonreverseside. 1million
operations.
Reverseside
material Powder-coatedaluminum
Weight 2.5kg
Serialport
RS422/RS485 25-pinD-subcontact,chassis-mountedfemalewith standardlockingscrews4-40UNC
SerialportRS232C 9-pinD-subcontact,malewithstandardlockingscrews4-40
UNC
Ethernet ShieldedRJ45
USB HosttypeA(USB1.1),maxoutputcurrent500mA
DevicetypeB(USB1.1)
CF-slot Compactflash,typeIandII
Realtimeclock ±20PPM+errorbecauseofambienttemperatureandsupply
voltage. Totalmaximumerror: 1min/monthat25°C.
Temperature coefficient: -0.034±0.006ppm/°C2
Rechargeablebattery.
Powerconsumption
atratedvoltage Normal: 0.5A Maximum: 1.0A
Display TFT-LCD.800x600pixels,64Kcolors.
CCFLbacklightlifetimeattheambienttemperatureof
+25°C:>50,000h.
Activeareaof
display,WxH 211.2x158.4mm
Fuse InternalDCfuse,3.15AT,5x20mm
Powersupply +24VDC(20-30VDC).Powersupplyconnector.
CE:Thepowersupplymustconformwiththerequirements
accordingtoIEC60950andIEC61558-2-4.
ULandcUL:Thepowersupplymustconformwiththe
requirementsforclassIIpowersupplies.
Ambient
temperature Verticalinstallation: 0°to+50°C Horizontalinstallation: 0°to+40°C
Storagetemperature -20°to+70°C
Relativehumidity 5-85%non-condensed
Approvalsand
certifications Informationisavailableonthewebsite www.beijerelectronics.com
*SeesectionChemicalResistanceformoreinformation.
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Chemical Resistance
5 ChemicalResistance
5.1 MetalCasing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
Aceticacid10% Phosphoricacid4%
Citricacid10% Phosphoricacid10%
Diesel Seawater
Distilledwater Sodiumchloride2%
Edibleoil Sodiumchloride20%
Fueloil Sulphuricacid20%
Hydrogenperoxide3% Tapwater
The powder paint shows limited resistance to the following chemicals at room
temperature:
Butanol Nitricacid3%
Hydrochloricacid5% Nitricacid10%
Isopropylalcohol Phosphoricacid43%
Na-hypochlorite10% Turpentine
Note:
Ifexposuretoanyoftheabovechemicalsisdemanded,itisrecommendedtofirsttest
thechemicalonan“invisible”spotofthemetalcasing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Aceticacid,conc. Methyl-ethylketone Toluene
Acetone Nitricacid30% Trichlorethylene
Ammonia5% Phenol Xylene
Ammonia,conc. Sodiumhydroxide5% 97octanunleadedpetrol
Ethylacetate Sodiumhydroxide30% 98octanleadedpetrol
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Chemical Resistance
5.2 KeyboardMaterial
5.2.1 AutotexF157/207
Autotex F157 or F207 covers the overlay surrounding the screen.
SolventResistance
Autotex F157/F207 withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Acetonitrile DieselDowney/Lenor1Phosphoricacid(<30%)
Ajax/Viminsolution EthanolPotassiumferricyanide
Alkalicarbonatesolution1Glycerine Potassiumhydroxide
(<30%)
Ammonia(<40%)1Glycol PureTurpentine
Aceticacid(<50%) Gumption1SBP60/951
Arielpowderinsolution1Hydrochloricacid(<36%) Sulfuricacid(<10%)
Bleach1Linseedoil Tomatoketchup
Castoroil Methanol Trichloroaceticacid
(<50%)
Causticsoda(<40%)1Nitricacid(<10%) WhiteSpirit
Cuttingoil Paraffinoil Windex1
Cyclohexanol Persilpowderinsolution1Wisk
Diacetonealcohol Petroleumspirit1-
1Extremely faint glossing of the texture was noted.
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentratedmineralacids Benzylalcohol
Concentratedcausticsolution Methylenechloride
OutdoorUse
In common with all polyester based films Autotex F157/F207 is not suitable for
use in conditions of long term exposure to direct sunlight.
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Chemical Resistance
5.2.2 ScreenSurface
The screen surface on the panel withstands exposure to the following solvents
without visible change:
Solvents Time
Acetone 10minutes
Isopropanol 10minutes
Toluene 5 hours
5.2.3 AutoflexEB
It is recommended to use the Autoflex EB key protection sheet, that can be ordered
from Beijer Electronics.
SolventResistance
Autoflex EB withstands exposure to the same chemicals as Autotex F157 or F207
according to section Autotex F157/207.
OutdoorUse
In common with all polyester based films Autotex EB is not suitable for use in
conditions of long term exposure to direct sunlight.
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Hardware Tests
6 HardwareTests
Before the operator panels are approved for market introduction, they are tested
by independent authorities. The iX Panels are examined by several authorities
before being approved for market introduction. All operator panels are designed
to fulfill standards such as CE. The quality policy and environmental policy place
demands on all suppliers and subcontractors.
The manufacturer performs extensive hardware testing before an operator panel
is approved. Some tests are performed by external testing companies, such as
the Swedish National Testing and Research Institute. All operator panels are
submitted to testing before leaving the manufacturer.
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Additional Hardware
7 AdditionalHardware
7.1 MemoryCard
An internal Compact Flash memory card can be used in iX Panel K100 for
expansion of the project memory.
Note:
WhenusinganinternalCompactFlashmemorycard,noexternalCompactFlash
memorycardcanbeused. AnexternalUSBFlashdrivecanbeusedforthesame
functionsasanexternalCompactFlashcard.
Compact Flash cards of type I and II are supported.
Compact Flash cards of the following brands and models are recommended:
SiliconSystemsSiliconDrive
SanDiskIndustrialGrade
Cactus203-,302-and303–series
Other Compact Flash cards may be approved as accessories for the iX Panels even
if they are not present in the above list, due to product changes and upcoming
brands.
7.1.1 Installation
Perform the following steps to install an internal Compact Flash card in the
operator panel:
1. Turn off the power to the panel.
Note:
MakesuretouseadequateESDprotection.
2. Follow the instructions in the Replacing the Rear Cover section to remove the
rear cover.
3. Flip the back cover; the CPU board is mounted inside the back cover.
4. Insert the Compact Flash memory card in its slot on the CPU board.
memory card slot
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Additional Hardware
5. Re-attach the back cover to the operator panel.
6. Turn on the power to the operator panel.
When the operator panel starts up, you will be asked if you like to move the
files to the internal card; select YES to this question.
7.1.2 SettingsiniXDeveloper
The size of the internal memory card must be entered in iX Developer.
1. Click on Settings on the Project group of the Project ribbon tab.
2. Select the Display/Panel properties.
The size of the internal memory card is stated under Memory Card.
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