BEIJING CAP HIGH TECHNOLOGY KUB100 Series User manual

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Digital Ultrasonic Flaw Detector KUB100 series
KUB100 series are portable and digital Ultrasonic Flaw Detector, the detector can rapidly,
non-destructively and accurately test, locate and evaluate multi-defects, such as welding bead,
crack, slag and blowhole etc.. The detector can be used in the laboratory, also can be used at the
project site. The detector is widely used in the manufacturing, steel metallurgy, metal processing
industry, chemistry etc. that the fields need testing defect and control ling quality, it is also widely
used in in-service inspection and life span evaluation for the fields of aircraft, railway traffic,
boiler, pressure vessels etc.
Safety tips
◇The detector is the device for industry ultrasonic non-destructive testing, can not use to
medical testing;
◇To ensure safety operation, the operator must have special knowledge of non-destructive
testing;
◇The detector must be used under allowed environment condition, especially, the detector can
not be used under the strong magnetic field and strong corrosion environment；
◇To avoid unnecessary loss and ensure safety, please operate the detector according to the
manual.
◇Contact us when the detector appear fault, please don’t disassemble and repair it by yourself.
Declaration：Our company has no responsibilities for any consequences caused by misuse,
please operate the detector in proper according to the manual.

Features
KUB100 series Ultrasonic Flaw Detector are all digital, and have features of high speed, high
accuracy, high efficiency, high reliability, good over-all properties, and real-time operation. The
detectors designed using advance technology, so they have outstanding site properties.
Multi-channel inspection, you can choose save as, it is useful for inspection.
Large capacity storage for waveform, the waveform can be loaded.
High speed and long time video for inspection process.
Multi- shortcuts key, menu operation, digital shuttle roller, convenient to operate, advanced
technology.
◇TFT color screen with 5.7 inches，the color and bright can be set according to environment.
◇Disassemble battery, online charging, offline charging and charge while working, convenient
to change battery. Long time working outside and no worries. Small volume, light weight and
portable.
◇Damping match meets working requirement with different sensitivity and resolution .
◇Four working modes：normal probe，angle probe，dual-crystal probe，through probe.
◇Amplify receive
Real-time sample：high speed ADC，fully display the wave detail.
Rectify：Full, positive, negative, reflective
Gate：dual-gate , support time gate and sound path gate.
Gain：Multi-grade adjustable, has basic gain, scan gain, compensation gain, Support gain locked
and auto gain.
◇Alarm type
Beep alarm and led alarm.
◇Alarm condition
It can be chosen among wave in gate, wave out gate, wave in curve and wave out curve
◇Data save
The detector designs save shortcut key, very convenient to operate. The save as, load, play and
delete can be carried out quickly.
◇Inspection function
Peak memory：Search the highest wave in real-time, recording the maximum value of the defect.
Echo envelope：Peak trace depiction for defect echo, it provides detail info for judging defect.
Crack height measurement：Automatically measure and calculate crack height.
B-SCAN：Real-time scan, cross-section display, B-SCAN can display the workpiece shape which
make the result displayed directly.
Aperture：Auto calculating flaw equivalent i.e. Фvalue.
DAC、AVG：normal/angle probe inspect forged piece and the detector can find the highest wave of
the defect and automatically calculate equivalent Φ, the DAC and AVG can be done in section.
Record：Record waveform in real-time, save and play.
Defect location：Horizontal value L, depth H, sound path S.
Defect quantitative：Flexible displays according to setting reference.
Defect qualitative：Manual experience judgment by envelope waveform.
Curved surface correction：Inspection for curved surface workpiece, revise the curvity conversion.

◇Real-time clock record
Date, time tracking record and save.
◇Communication
High speed USB provides transportation data.
◇Screen protection
While standby，the screen bright will decrease or shut off automatically, this make the detector
save energy, and extend life span.
Functions
The functions of KUB100 series are shown in the Table 1.
Table 1 Functions of KUB100 series
MODEL KUB100 Series
FUNCTION KUB100 KUB110 KUB120 KUB130 KUB140
SCREEN TFT TFT TFT TFT TFT
DAC √ √ √ √ √
AVG ╳√ √ √ √
STANDARD INSIDE ╳√ √ √ √
GATE ALARM √ √ √ √ √
CURVE ALARM √ √ √ √ √
WAVE FREEZE √ √ √ √ √
CHANNEL 10 10 100 100 100
WAVE 100 100 1000 1000 1000
Video ╳5min×10 5min×20 5min×20 5min×20
60min×1 60min×1
AUTO CALIBRATION √ √ √ √ √
REJECT √ √ √ √ √
PEAK MEMORY √ √ √ √ √
ECHO ENVELOPE ╳√ √ √ √
THICKNESS B-SCAN ╳√ √ √ √
COLOR B-SCAN ╳ ╳ ╳ √ √
AUTO GAIN √ √ √ √ √
ECHO CODE ╳ ╳ √ √ √
APERTURE
CALCULATION
╳ ╳ √ √ √
WELDING GRAPH ╳ ╳ ╳ ╳ √
CRACK HEIGHT
MEASUREMENT
╳ ╳ ╳ ╳ √
CURVED SURFACE
CORRECTION
╳ ╳ √ √ √

PC SOFTWARE √ √ √ √ √
BATTERY 1 1 2 2 2
√：HAVE THE FUNCTION ╳：HAVE NO THE FUNCTION
Specifications
The specifications of KUB100 series are shown in the Table 2.
Table 2 Specifications of KUB100 series
KUB100 KUB110 KUB120 KUB130 KUB140
TESTING RANGE 0～6000mm 0～9999mm 0～25000mm
VELOCITY 1000～9999m/s 400～20000m/s
GAIN 0dB～110dB
DISPLAY DELAY -20µs～+3400µs
PROBE DELAY 0µs～99.99µs
FREQUENCY 0.2～10MHz 0.2～15MHz 0.2～20MHz
NOISE LEVEL ≤10％
PROBE DAMPING 100Ω，150Ω，200Ω，500Ω
PROBE RPEATING
FREQUENCY 10～1000Hz 10～2000Hz
SENSITIVITY ＞62dB（DEPTH: 200mm，FLAT-BOTTOM HOLE Ф2）
RESOLUTION ＞40dB（5P14）
LINEARITY REJECT 0～80%（DIGITAL REJECT）
VERTICAL LINEARITY
ERROR ≤3%
HORIZONTAL
LINEARITY ERROR ≤0.1%
DYNAMIC RANGE ≥32dB
PULSE SQUARE WAVE
PULSE ENERGY FIXED MULTI-GRADES ADJUSTABLE
PULSE WIDTH 50～300ns AUTO MATCH/ 50～1000ns
ENVIROMENT
TEMPERATURE -10℃～50℃
ENVIROMENT
HUMIDITY 20%~95％RH
POWER VOLTAGE DC:7.2V; AC:220V
WORKING HOURS ≥ 20 hours
SIZE 220×175×59（mm）
WEIGHT 1.3 kg including battery
Unit
The face of KUB100 series Ultrasonic Flaw Detector is shown in the Fig. 1.

Fig.1
⑴Keypad (2) Hand-belt (3)TFT screen (4) Power indicator (5)Alarm indicator
(6) Digital shuttle roller (7)supporter (8)USB port (9)Reset and off port
(10) Charging port (11) Receiving port (12) Receiving/transmitting port (13) Protecting shell
Keypad introduction
The detector keypad is as shown in the Fig.2.
Fig.2
function selecting keys
Down arrow, use to use to select KUB menu downward.
ENTER key, to confirm each operation.

Up arrow, use to select KUB menu upward.
Power indicator
Alarm indicator
Base function keys, it includes RANGE, GATES, GAIN, MODE and ECHO, the detail
info. refer to Table3.
Calibration function keys, it includes PROBE, CAL, ANGLE, PULSER and SETUP, the
detail info. refer to Table3.
Save function keys, it includes CHNL, WAVE, VIDEO, RESET and RESV, the detail info.
refer to Table3.
System function keys about the detector, it includes DISP, SCALE, ALARMS, SETUP
and INFO, the detail info. refer to Table3.
Function keys about the special function of the detector, it includes SCAN, WELD,
DIAM, CRACK and CSC, the detail info. refer to Table3.
Gate shortcuts key, the detail info about gate can be set directly by pressing GATE key.
Gain shortcuts key, the detail info about gain can be set directly by pressing GAIN key.
Channel shortcuts key, the detail info about channel can be checked directly by pressing
GAIN key.
Angle shortcuts key, the detail info about angle can be set and calibrated directly by
pressing ANGLE key
Curve function key, DAC and AVG can be switched by pressing CURVE key.
Expand shortcuts key, the wave in the gate will expand automatically by pressing
EXPAND key.
Color shortcuts key, you can directly set the color of the screen according to your
requirement by pressing COLOR key.
Parameter shortcuts key, you can enter into the parameter setting GUI to set each
parameter, it includes almost all parameters.
Standard shortcuts key, you can enter into the standard setting GUI to select the standard
according to your requirement.

Auto gain shortcuts key, the wave in the gate will arrive the reserved height ( default
value )
Peak memory shortcuts key, the peak memory and echo envelope will be opened or
switched by pressing PEK MEM key.
Record shortcuts key, the detector will directly enter into the video operation GUI, or
stop recording by pressing RECORD key.
The wave will be frozen by pressing FREEZE key.
Digital shuttle roller, mainly used to increase or decrease, step selection.
The keypad area is divided into three parts as shown in the Fig.2. The first part is the first row,
that is function selection key composed of F1,F2,F3,F4 and F5.You can select the function option
in accordance with the main menu below the screen by pressing these five keys.
Second part is the second row includes three basic operation buttons which are UP,ENTER,
DOWN key, different parameters at the right screen in the KUB menu can be switched by
pressing UP and DOWN key, press ENTER key to confirm operation and enter into the next
step.
The third part is the area of function group and shortcuts.
Menu structure
The menu structure of the KUB100 series is shown in the Table3.
BASE CAL SAVE SYSTEM CURVE FUNC
RANGE RANGEmm PROBE P-TYPE CHAN SELECT DISP LIGHT DAC DRAW AVG DRAW SCAN B-SCAN
MTLVELm/s P-FREQ SAVE COLOR DB-BAS
dB
DB-BAS
dB
B-DIR
D-DLY us X-VAL DELETE ECHO-H ECHO-H PERIOD
P-DLY us P-SIZE SAVE
AS
GSTART
mm
GSTART
mm
A-SCAN
GATES SELECT CAL AUTO WAVE SELECT SCALE GRID EDIT ADJUST EDIT ADJUST WELD PARAM
GSTART
mm
MANUAL SAVE UINITS mm INDEX INDEX
WIDTH mm FRONT LOAD H-AXIX ECHO-H ECHO-H
THRESH P-DLY DELETE GSTART GSTART

Table 3 Menu structure
mm
GAIN DB-BAS dB ANGLE AUTO VIDEO SELECT ALARMS KEY SND OFFSET DAC-RL OFFSET AVG-HL DIAM EOU
DIAM
DB-STP dB MANUAL RECORD BEEP ALM DAC-SL AVG-ML GSTART
DB-SCN dB ANGLE PLAY LED ALM DAC-EL AVG-LL P-SIZE
DB- CMP
dB
ANGLE-K DELETE ALM TYPE ALM
REF
ALM
REF
P-FREQ
MODE LOGIC PULSER ENERGY RESET ALL
CHNL
SETUP STANDARD SETUP FLAW
TYP
SETUP AVG
REF
CRACK HEIGHT
AUTOSNAP P-WIDTH ALL
WAVE
FLAW-D REF-D PT-A mm
DETECT PRF ALL
VDO
FLAW-L P-SIZE PT-B
mm
P-DAMP RECALL SHUTDOWN DAC
REF
P-FREQ GSTART
mm
ECHO RECTIFY SETUP THICK RESV INFO YY-MM-DD DISP DAC
SHOW
DISP AVG
SHOW
CSC O-DIAM
REJECT AUTO-80 HH:MM TYPE TYPE I-DIAM
FILL PEAK
MEM
FW VER FITTING FITTING CSC
ECHO ENC ENVELOPE OTHER DELETE DELETE