Beko Bekomat subm31u User guide

EN - english

Instructions for installation and operation

Replacement unit

Service-Unit BEKOMAT®31U / 31U F

(SUBM31U / SUBM31UF)

01-1610

2 Service-Unit BEKOMAT® 31U / 31U F

Service-Unit BEKOMAT® 31U / 31U F 3

1Pictograms and symbols........................................................................................................................4

2Safety instructions..................................................................................................................................4

3Technical data........................................................................................................................................6

4Inspection and maintenance..................................................................................................................7

5Elements and components...................................................................................................................10

6Recommended spare parts..................................................................................................................11

Pictograms and symbols

4 Service-Unit BEKOMAT® 31U / 31U F

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1 Pictograms and symbols

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Observe the installation and operating instructions

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Observe the installation and operating instructions

(on the type plate)

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General danger symbol (danger, warning, caution)

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General danger symbol (danger, warning, caution) for supply voltage and

supply voltage-carrying plant components

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2 Safety instructions

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Please check whether or not these instructions correspond to the device type.

Adhere to all advice given in these operating instructions. They include essential information

which must be observed during the installation, operation and maintenance. Therefore it is

imperative for the service technician and the responsible operator / technical staff to read these

operating instructions prior to installation, start-up and maintenance.

The operating instructions must be accessible at any time at the place of application of the

BEKOMAT®31U .

In addition to these operating instructions, local or national regulations must be complied with,

if necessary.

Make sure that the BEKOMAT®31U is operated only within the permissible limit values

indicated on the type plate. Any deviation involves a risk for persons and materials, and may

result in malfunction and service failures.

If you have any queries regarding these installation- and operating instructions, please contact

BEKO TECHNOLOGIES GMBH.

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Danger!

Compressed air!

Risk of serious injury or death through contact with quickly or suddenly escaping

compressed air or through bursting plant components or plant components which are

not secured.

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Measures:

• Do not exceed the maximum operating pressure (see type plate).

• Only carry out service measures when the system is pressureless.

• Use pressure-resistant installation material only.

• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant

pipe.

• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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Safety instructions

Service-Unit BEKOMAT® 31U / 31U F 5

Danger!

Supply voltage!

There is the risk of an electric shock involving injury or death when coming into contact

with non-insulated components carrying supply voltage.

Pos: 11 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/M aß nah men N etz sp annu ng B M 31U /3 2U/ 33U @ 7\mod_1390467197804_2901.docx@ 38043@ @ 1

Measures:

• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).

• When the control unit is open, service and installation works must only be undertaken when the

system is deactivated.

• The removed control unit has no IP degree of protection.

• All types of electrical works must be carried out by authorised and qualified personnel only.

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Further safety instructions:

• For installation and operation, the national regulations and safety codes in force must also be adhered

to.

• Do not use the BEKOMAT®31U in hazardous areas.

• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular

to conical screw joints.

• The BEKOMAT®31U will only function when voltage is applied.

• Do not use the test button for permanent drainage.

• Use genuine spare parts only. This is imperative to ensure perfect functioning.

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Additional advice:

• The removed control unit has no IP degree of protection.

• During installation, use spanner flat at the feed pipe (wrenchsize SW27) as a back rest.

• The service unit must not be dismantled.

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Caution!

Malfunction during operation!

Through incorrect installation and poor maintenance, malfunction may occur at the

BEKOMAT®.

Condensate which is not discharged may cause damage to plants and in production

processes.

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Measures:

• Condensate drainage which is reliable in performance directly optimises the compressed-air quality.

• To prevent damage and breakdowns, it is imperative to observe the following:

• Exact compliance with the specifications of use and with the performance parameters of

the BEKOMAT®, in connection with the case of application (see "Proper use" section)

• Exact compliance with the installation- and operation instructions in this manual

• Regular maintenance and control of the BEKOMAT®in accordance with the instructions in this

operating manual

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Technical data

6 Service-Unit BEKOMAT® 31U / 31U F

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3 Technical data

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min./max. operating pressure

(see type plate)

0,8...16 bar (12...230 psi)

1,2...16 bar (17...230 psi)

min./max. temperature

(see type plate)

+1...+60 °C (+34...+140 °F)

+1...+70 °C (+34...+158 °F)

Condensate inflow G ½ (NPT ½) internal

max. screw-in depth 13,5 mm (½")

Condensate outflow G ¼ Ø 8 ... 10 mm hose connector

Condensate oil-contaminated + oil-free

Housing aluminium + plastic, glass fibre-reinforced

Weight (empty) 0.38 kg (0.8 lbs)

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Inspection and maintenance

Service-Unit BEKOMAT® 31U / 31U F 7

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4 Inspection and maintenance

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Danger!

Compressed air!

Risk of serious injury or death through contact with quickly or suddenly escaping

compressed air or through bursting plant components or plant components which are

not secured.

Pos: 22 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/M aß nah men D ru cklu ft BM @ 0\mod_1184148284291_2901.docx@ 5814@ @ 1

Measures:

• Do not exceed the maximum operating pressure (see type plate).

• Only carry out service measures when the system is pressureless.

• Use pressure-resistant installation material only.

• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant

pipe.

• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

Pos: 23 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/G ef ahrNetzspannung1 s/w @ 0\mod_1184148186948_2901.docx@ 5796@ @ 1

Danger!

Supply voltage!

There is the risk of an electric shock involving injury or death when coming into contact

with non-insulated components carrying supply voltage.

Pos: 24 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/M aß nah men N etz sp annu ng B M 31U /3 2U/ 33U @ 7\mod_1390467197804_2901.docx@ 38043@ @ 1

Measures:

• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).

• When the control unit is open, service and installation works must only be undertaken when the

system is deactivated.

• The removed control unit has no IP degree of protection.

• All types of electrical works must be carried out by authorised and qualified personnel only.

Pos: 25 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/V ors ic ht Fe hlfu nk tio n @ 0 \mod_1214378096290_2901.docx@ 9360@ @ 1

Caution!

Malfunction during operation!

Through incorrect installation and poor maintenance, malfunction may occur at the

BEKOMAT®.

Condensate which is not discharged may cause damage to plants and in production

processes.

Pos: 26 /B eko T ec hnis ch e Do ku ment ati on/Si cher hei t/M aß nah men F ehl fu nkti one n BM @ 0\mod_1214378434025_2901.docx@ 9379 @ @ 1

Measures:

• Condensate drainage which is reliable in performance directly optimises the compressed-air quality.

• To prevent damage and breakdowns, it is imperative to observe the following:

• Exact compliance with the specifications of use and with the performance parameters of

the BEKOMAT®, in connection with the case of application (see "Proper use" section)

• Exact compliance with the installation- and operation instructions in this manual

• Regular maintenance and control of the BEKOMAT®in accordance with the instructions in this

operating manual

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Inspection and maintenance

8 Service-Unit BEKOMAT® 31U / 31U F

Note:

It is imperative to observe all hazard statements and warnings listed here.

Please also observe all regulations and notes regarding industrial safety and fire prevention at the place

of installation.

As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.

Do not use aggressive cleaners and improper devices such as high-pressure cleaners.

Please note that condensates may contain aggressive or harmful components. Therefore, skin contact

should be avoided.

Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers,

and disposed of or processed properly.

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1. Prior to the replacement of the service unit,

a reset needs to be carried out.

The control unit is released by actuating the

arresting hook.

When removed, the TEST button below the LED

must be pressed and held for at least five seconds.

2. Unfasten the BEKOMAT®31U from the outlet (3).

3. Detach the service unit (5) from the tubing at the

inlet.

Missing numbers are constituents of the BEKOMAT®

stand-alone model.

Inspection and maintenance

Service-Unit BEKOMAT® 31U / 31U F 9

Control unit with cord

packing

(previous version)

Control unit without

cord packing

(current version)

Prior to placing a previous version of the control

unit with cord packing (17) in the lower part of the

cover, the sealing mat (11) must be removed from

the service unit.

Installation of the control unit on the service unit:

1. Check whether or not the service unit (5)

goes with the control unit (1)

(model designation and colour of the arresting

hook).

2. Check whether or not the sealing mat (11)

or the sensor tube plate (14) with contact springs

(13) are clean, dry, and free from impurities.

3. Introduce the sensor (12) into the sensor tube plate

(14).

4. Hang the hook (15) of the control unit (1)

in the sensor tube plate (14).

5. Press the control unit (1) against the service unit

(5) and snap into place.

Start-up subsequent to maintenance measures:

Always carry out prior to the start-up:

• Leak test of the screwed connector

• Check of the electrical connections

• Check of the correct engagement of the control unit

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Elements and components

10 Service-Unit BEKOMAT® 31U / 31U F

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5 Elements and components

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1 Screw 3.5 x 10

2 Upper part of the cover

3 Moulded gasket

4 Printed circuit board

5 Sensor

6 Lower part of the cover

7 Cable bushing

8 Sealing mat

9 Service unit

10 Hose connector G¼

11 O-ring 20 x 2

12 Intermediate adapter

13 Screw M6 x 12

14 O-ring 14 x 1.78

15 Angle adapter

16 Design shell

17 Cord packing (only previous version)

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Recommended spare parts

Service-Unit BEKOMAT® 31U / 31U F 11

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6 Recommended spare parts

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