BENOIT SYSTEMS Light Drive 2 User manual
B e n o i t S y s t è m e s
7 r u e d u P o n t , 2 1 4 5 0 B i l l y - l è s - C h a n c e a u x
Light Drive²
Update : 28/11/2018
Index : 03 Version : 00
1
I. CONTENTS
I. CONTENTS 1
II. OVERVIEW 2
A. LIGHT DRIVE22
B. BATTERY RACK 9AH,12AH,18AH AND 24AH3
C. ANTI-TIP 3
D. CONTROL 3
III. CENTRAL UNIT AND NOMENCLATURE IN DETAIL 4
A. CENTRAL UNIT AND ELECTRONICS UNIT 4
B. MOTOR MODULE 6
C. RIGHT CLUTCH COLLAR MODULE 8
D. LEFT CLUTCH COLLAR MODULE 10
E. CENTRAL TUBE MODULE 12
F. CONTROLLER BRACKET FIXATION AND JOYSTICK SUPPORT MODULE 13
G. JOYSTICK 15
H. LITHIUM BATTERY RACK 9AH,12AH,18AH AND 24AH16
I. CHARGER 18
J. CAR CHARGER 19
K. ANTI-TIP MODULE 20
IV. INSTALLATION COMPONENTS AND SPARE PARTS 22
A. INSTALLATION COMPONENTS 22
B. HOOKS 24
C. WHEELCHAIR ACCESSORIES 25
V. OPTIONS 27
VI. JOYSTICK KNOBS 28
Update : 28/11/2018
Index : 03 Version : 00
2
II. OVERVIEW
A. Light Drive2
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Index : 03 Version : 00
3
B. Battery Rack 9Ah, 12Ah, 18Ah and 24Ah
C. Anti-tip
D. Control
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Index : 03 Version : 00
4
III. CENTRAL UNIT AND NOMENCLATURE IN
DETAIL
A. Central unit and electronics unit
Central unit
Central unit and electronics unit exploded view
Ref.
Qty / unit
Name
282-000
285-000
1
Light Drive² central unit with NVR2
electronics
Light Drive² central unit with VR2
electronics (dual attendant control)
Update : 28/11/2018
Index : 03 Version : 00
5
Central unit and electronics unit nomenclature
Num.
Ref.
Qty/unit
Name
1
270-015
1
NVR2 plastic cover
2a
2b
210-080
210-020
1
NVR2 electronics unit
VR2 electronics unit (compatible with dual
attendant control)
3
A00-118
2
M4x20 flat head screw
4
A00-395
2
Spacer Ø6 length 30
5
A00-136
2
M6x45 flat head screw
6
210-030
1
50A power cable
7
000-630
4
M6x20 button head screw
8
280-037
1
U-shaped reinforcement
9
000-605
2
M6x25 button head screw
10
000-525
4
M5x10 button head screw
11
280-035
1
Sliders support
12
A00-058
4
M8x16 button head screw
13
000-850
4
Serrated washer Ø8
14
100-410
1
Central tube (different colours see page 14)
15
280-011
2
Polished central collars
16
280-060
2
Upper handle bearing
17
A00-074
2
M5x20 flat head screw
18
200-080
1
Upper handle
19
200-086
2
Polished upper handle side
20
000-530
2
M5x16 button head screw
21
A00-138
2
M6x25 hex head screw
22
000-690
2
Washer Ø 6
23
200-050
2
Battery slider
24
000-610
6
Locknut M6
25
280-021
1
Polished rear handle
26
A00-059
2
M6x25 flat head screw
27
280-051
1
Polished rear handle plate
28
A00-023
6
M6x16 flat head screw
29
A00-477
2
Washer Ø5
30
000-200
1
Red connector
31
730-035
1
Controller bracket plate
32
A00-310
4
M4x12 flat head screw
33
740-010
1
Black washer Ø5
34
A00-440
2
M5x16 low head screw
35
730-025
1
Controller bracket
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Index : 03 Version : 00
6
B. Motor module
Light Drive² motor module
Light Drive² motor without cup nor roller cover
Ref.
Qty/unit
Name
423-000
2
Complete 24V 71,5W motor with brake
40 mm polished cup
475-000
2
Complete 24V 130W motor with brake
40 mm polished cup
Picture
Reference
Name
470-100
420-100
24V 130W motor with brake
24V 71,5W motor with brake
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Index : 03 Version : 00
7
Motor module exploded view and nomenclature
Num.
Reference
Qty /
unit
Name
1
400-056
1
Roller cover base
2
400-045
1
Hub
3
400-030
1
Ø20 motor roller
4
400-052
1
Polished roller cover
5
000-190
1
608 motor bearing
6
400-042
1
Polished roller cover cap
7
400-026
1
40 mm polished motor cup
8
000-400
4
Stainless steel M4x16 cap screw
9
000-410
4
Stainless steel M3x8 cap screw
10
400-010
2
Motor ring
3+4
400-082
/
400-083
2
Roller repair kit with hub
(1 roller Ø20 + 1 hub + 2 M6x6 headless screws +
shrinking tube + bearing)
/
Roller repair kit without hub
(1 roller Ø20 + shrinking tube + glue + bearing +
ring)
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Index : 03 Version : 00
8
C. Right clutch collar module
Right clutch collar module exploded view (in 2 parts)
Ref.
Qty /
unit
Name
Width
Colour
310-000
1
Right clutch collar
25 mm
Red
310-210
25 mm
Blue
310-410
25 mm
Gold
310-510
25 mm
Lime
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Index : 03 Version : 00
9
Right clutch collar exploded view nomenclature
Num.
Reference
Qty/unit
Name
1
310-090
1
Right main collar 25mm width
2
A00-068
1
M5x16 flat head screw
3a
/
3b
/
3c
/
3d
300-090
/
300-091
/
300-093
/
300-094
1
Axle washer Red
/
Axle washer Blue
/
Axle washer Gold
/
Axle washer Lime
4
A00-154
2
Spacer Ø6
5
000-690
2
Washer Ø6
6
A00-135
2
M6x30 cap screw
7
000-520
1
M5x20 button head screw
8
310-020
1
Lever
9
010-010
1
M5 Ø16 threaded stop
10
300-040
2
Lever bearing
11a
/
11b
/
11c
/
11d
300-035
/
300-036
/
300-038
/
300-039
1
Main axle Red
/
Main axle Blue
/
Main axle Gold
/
Main axle Lime
12
000-140
2
M8 ball joint
13
000-820
1
M8x30 headless screw
14
000-800
2
M8 Low nut
15
000-840
1
M8x40 button head screw
16
300-010
1
Drum
17
300-060
1
Handle
18
300-050
1
Handle screw
19
310-010
1
Right drum collar
20
300-020
1
Drum axle spacer
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Index : 03 Version : 00
10
D. Left clutch collar module
Left clutch collar module exploded view (in 2 parts)
Ref.
Qty /
unit
Name
Width
Colour
320-000
1
Left clutch collar
25 mm
Red
320-210
25 mm
Blue
320-410
25 mm
Gold
320-510
25 mm
Lime
Update : 28/11/2018
Index : 03 Version : 00
11
Left clutch collar exploded view nomenclature
Num.
Reference
Qty/unit
Name
1
A00-094
2
M4x20 flat head screw
2
320-072
2
Couvercle Entretoise de Butée Réglable
3
320-073
1
Anti-swing stop spacer
4a
/
4b
320-070
/
320-080
1
Anti-swing stop
/
Small anti-swing stop
5
320-090
1
Main left collar 25mm width
6
A00-154
2
Spacer Ø6
7
000-690
2
Washer Ø6
8
A00-135
2
M6x30 cap screw
9
A00-068
1
M5x16 flat head screw
10a
/
10b
/
10c
/
10d
300-090
/
300-091
/
300-093
/
300-094
1
Axle washer Red
/
Axle washer Blue
/
Axle washer Gold
/
Axle washer Lime
11
300-040
2
Lever bearing
12a
/
12b
/
12c
/
12d
300-035
/
300-036
/
300-038
/
300-039
1
Main axle Red
/
Main axle Blue
/
Main axle Gold
/
Main axle Lime
13
320-030
1
Small lever
14
000-140
2
M8 ball joint
15
000-820
1
M8x30 headless screw
16
000-800
2
M8 Low nut
17
000-840
1
M8x40 button head screw
18
300-010
1
Drum
19
300-020
1
Drum axle spacer
20
320-010
1
Left drum collar
21
300-060
1
Handle
22
300-050
1
Handle screw
Update : 28/11/2018
Index : 03 Version : 00
12
E. Central tube module
Motor tube module
Composed of 2 motor tubes and 1 central tube
Central tube colours
Dimension
(mm)
Name
Motor tube reference
340<L<400
2 X 140 mm motor tubes
100-114
400<L<510
2 X 170 mm motor tubes
100-117
510<L<630
2 X 220 mm motor tubes
100-122
Colour
Red
Gold
Blue
Grey
Tube ref
100-410
100-420
100-430
100-450
Junior tube ref
100-510
100-520
100-530
100-550
Colour
Lime
Black
Pink
Tube ref
100-460
100-470
100-480
Junior tube ref
100-560
100-570
100-580
Update : 28/11/2018
Index : 03 Version : 00
13
F. Controller bracket fixation and joystick support module
Joystick support module
Joystick
extension stop
Num.
Ref.
Qty/unit
Name
1
240-070
1
Height adjustment stop
2
000-588
1
Self-locking push button Ø4
3
T00-210
1
M4 clamp lever
4
A00-541
1
M4x20 grub screw
Num.
Ref.
Qty / unit
Name
1a
1b
240-121
240-126
1
Right side hand rest
Left side hand rest
2
240-065
1
5 position plate
3
240-027
1
T1 joystick swivel support
4
000-525
4
M5x10 button head screw
5a
5b
5c
5d
240-051
240-056
240-058
240-061
1
250mm joystick extension
300mm joystick extension
350mm joystick extension
400mm joystick extension
Update : 28/11/2018
Index : 03 Version : 00
14
Controller bracket + fixation module
There are 4 possible installations:
Standard reinforcement plate: using 5a and 11a.
Long reinforcement plate: using 5b and 11b.
Double standard reinforcement plate: using 5c and 11c.
Double long reinforcement plate: using 5d and 11d.
Num.
Reference
Qty/unit
Name
1
000-525
2
M5x10 button head screw
2
240-090
1
Mobile axle
3
A00-122
1
M5x25 cap screw
4
000-020
1
Washer Ø5
5a
5b
5c
5d
A00-074
000-520
A00-100
A00-118
2
M5x20 flat head screw
M5x20 button head screw
M5x25 flat head screw
M5x25 button head screw
6
A00-505
2
M5x8 low head screw
7
A00-310
4
M4x12 flat head screw
8
730-035
1
Controller bracket plate
9
A00-126
2
M5x25 low head screw
10
730-025
1
Controller bracket
11a
11b
11c
11d
240-081
240-082
240-081
240-082
1
1
2
2
Standard reinforcement plate
Long reinforcement plate
Standard reinforcement plate
Long reinforcement plate
12
240-080
1
Controller bracket fixation base
13
240-085
1
Strap
Update : 28/11/2018
Index : 03 Version : 00
15
G. Joystick
Num
Ref.
Qty /
unit
Name
3
210-040
1
VR2 joystick (compatible with
dual attendant control)
4
210-050
1
VR2 joystick cable
5
210-060
1
NVR2 joystick
6
210-095
1
NVR2 joystick cable
Ref.
Qty
Name
770-030
1
Dual attendant control command (only
compatible with VR2 electronics unit and
joystick)
770-035
1
Dual attendant control (L plate, controller
bracket + controller bracket plate)
Update : 28/11/2018
Index : 03 Version : 00
16
H. Lithium Battery Rack 9Ah, 12Ah, 18Ah and 24Ah
Ref.
Qty / Unit
Name
570-000
1
12Ah Lithium rack
574-000
1
9Ah Lithium rack
571-000
1
18Ah Lithium rack
572-000
1
24 Ah Lithium rack
Update : 28/11/2018
Index : 03 Version : 00
17
Lithium rack exploded view
Num.
Reference
Qty/unit
Name
1
570-045
1
Lithium rack electric cable (connected to the
red connector)
2
A00-091
12
M4x16 button head screw
3
570-020
1
ST battery case cover 2mm
4a
4b
4c
4d
570-008
570-005
570-006
570-007
1
9Ah battery case
12Ah battery case
18Ah battery case
24Ah battery case
5
-
1
Wedging rubber
6a
6b
6c
6d
570-015
570-010
570-015
570-010
1
1
2
2
25,2V 9Ah Lithium battery
24,8V 12Ah Lithium battery
25,2V 9Ah Lithium battery
24,8V 12Ah Lithium battery
7
570-025
1
Aluminium battery case cover 2mm
8
000-595
2
M5 Locknut
9
570-035
1
Rack handle
10
570-030
1
Rack locking mechanism
11
000-605
1
M6x25 button head screw
12
000-020
1
Washer Ø5
13
000-630
2
M6x20 button head screw
14
A00-126
2
M5x25 low head screw
15
000-200
2
50A connector
16
570-040
1
Rack upper section
17
A00-057
6
M5x12 button head screw
18
A00-145
0, 2 ou 4
Pin clips
Update : 28/11/2018
Index : 03 Version : 00
18
I. Charger
Ref.
Qty / Unit
Name
500-051
1
Light Drive² charger (Euro/France)
500-052
1
Light Drive² charger (UK/EIRE)
500-053
1
Light Drive² charger (US/CAN)
500-054
1
Light Drive² charger (AUS)
Num.
Reference
Qty/unit
Name
1
000-200
1
50A connector
2
500-070
1
50A connector handle
3
500-080
1
XLR 3 pin plug
4a
4b
4c
4d
500-090
500-091
500-092
500-093
1
Charger power cord type C (Euro)
Charger power cord (UK/EIRE)
Charger power cord (US/CAN)
Charger power cord (AUS)
Update : 28/11/2018
Index : 03 Version : 00
19
J. Car charger
Ref.
Qty / Unit
Name
500-067
1
Car charger for Lithium battery
Num.
Reference
Qty/unit
Name
1
000-200
1
50A connector
2
500-070
1
50A connector handle
3
1
Lighter socket
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