Bentone BF 1 KS Technical specifications

Providing sustainable energy solutions worldwide
178 185 35-4 P93783 2022-10-14
Installation- and maintenance instruction
BF 1 KS/KSV
LMO14.113C2E
AS47CK
Translation of the original instructions.

2Bentone
example Beispielexempel
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
3
?
1
-sv
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ditt språk.
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information kan laddas ner
på: www.bentone.com/
ecodesign.
-en
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2. www.bentone.com\
download or scan QR-code.
3. Enter the burner`s article
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(see picture) and select
language.
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downloaded at:
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heruntergeladen werden.
2

3Bentone
Table of contents
1. General Information............................................................4
1.1 Delivery inspection........................................................................ 4
1.2 Safety ............................................................................................... 4
2. Technical data.......................................................................6
2.1 Dimensions BF 1 KS/KSV ............................................................. 6
2.2 Model BF 1 KS/KSV 76-24............................................................ 7
2.3 Technicalspecication ................................................................. 7
2.4 Working area.................................................................................. 8
2.5 Basic settings................................................................................. 8
2.6 Nozzle and pump pressure......................................................... 9
2.7 Components................................................................................. 10
3. Installation..........................................................................12
3.1 Delivery checks ............................................................................ 12
3.2 Preparations for installation ..................................................... 12
3.3 Oil supply ...................................................................................... 12
3.4 Electrical connection .................................................................. 12
3.5 Choice of nozzle .......................................................................... 12
3.6 Brakeplateandairowsetting ................................................ 12
3.7 Burner installation ...................................................................... 13
4. Settings ...............................................................................14
4.1 Example of basic setting............................................................ 14
4.2 Nozzle assembly adjustment.................................................... 15
4.3 Air intake adjustment................................................................. 15
4.4 Method of adjusting air quantity............................................. 15
4.5 Inlet cone, air adjustment ......................................................... 15
4.6 Air intake rotation ....................................................................... 16
4.7 Air duct.......................................................................................... 16
5. Electric equipment.............................................................17
5.1 Safety system .............................................................................. 17
5.2 Wiring diagram .......................................................................... 18
5.3 Function LMO14/24.................................................................... 19
5.4 Colour codes LMO14/24............................................................ 20
5.5 Fault codes LMO14/24............................................................... 20
6. Pump ..................................................................................21
6.1 SUNTEC AS .................................................................................. 21
7. Preheater ............................................................................27
7.1 Function FPHE 5 .......................................................................... 27
7.2 Function FPHE 5-LE..................................................................... 27
8. Service .................................................................................28
8.1 Burner Service Schedule, Oil .................................................... 28
8.2 Component replacement intervals.......................................... 28
8.3 Service positions ......................................................................... 29
8.4 Combustion device ..................................................................... 30
8.5 Preheater replacement.............................................................. 30
8.6 Oil pump replacement............................................................... 31
8.7 Fan motor replacement............................................................. 32
8.8 Air intake and intake cone......................................................... 33
8.9 Fanwheelchecks ........................................................................ 34
8.10 Electrical module......................................................................... 36
9. Fault Location.....................................................................37
9.1 Burnerwillnotstart.................................................................... 37
9.2 Burnerwillnotstartafternormaluse .................................... 37
9.3 Delayed ignition .......................................................................... 38
9.4 Noise in pump ............................................................................. 38
9.5 Pump pressure ............................................................................ 39
 .....................................................40

4Bentone
165 105 01-2 2021-12-07
1. General Information
The burner may only be used for its intended purpose in accordance with the
product’s technical data.
We reserve the right to make design changes and cannot be held liable for any
misprints or typographical errors.
Modifying the design or using accessories or components that have not been
approved by Enertech in writing is strictly prohibited.
This Installation and Maintenance manual:
• is to be regarded as part of the burner and must always be kept near
the installation site.
• must be read prior to installation.
• is intended for use by authorised personnel.
1.1 Delivery inspection
• Make sure everything is delivered and the goods have not been
damaged during transit.
Transport damage must be reported to the shipping company.
• If something is wrong with a delivery, report it to the supplier.
1.2 Safety
- before installation:
• Installation and work on the burner and associated system
components may only be carried out by persons who have undergone
relevant training.
• The product is packaged to prevent damage from occurring when
handled – Handle the product with care! Lifting equipment must be
used to lift larger packages.
• The products must be transported/stored on a level surface in a dry
environment, max. 80% relative humidity, no condensation.
Temperature -20 to +60 °C.
- installation:
• The burner must be installed in accordance with local regulations for
 re safety, electrical safety, and fuel distribution.
• The premises must comply with local regulations pertaining to use of
the burner, and must have adequate air supply.
• The installation site must be free of chemicals.
• Fire extinguisher with Class BE recommended.
• Make sure when installing the burner that there is enough space to
service the burner.
• The electrical installation must be professionally carried out in
accordance with current mains electricity regulations and in a
professional manner.
• Make sure that the burner is suitable for the application (see Technical
Data).
• All components must be installed without being bent, twisted or
subjected to mechanical or thermal forces that affect components.

5Bentone
• Care must be taken by the installer to ensure that no electrical cables
or fuel lines are pinched or otherwise damaged during installation or
service.
• Flame tubes, fan wheels and air dampers, for example, may contain
sharp edges.
- before  rst start:
• The burner must not be put into operation without proper safety and
protection devices.
• Permitted ambient temperature during operation -10 to +60 °C. Max.
80% relative humidity, no condensation.
• The surface temperature of the burner’s components may exceed
60 °C.
• Handle with caution – the burner has moving parts, and there is risk
of crushing injuries.
• Seal inspections must be performed during installation and servicing
to prevent leakage.
•  tting and installation work has been completed and approved.
• electrical installation has been correctly performed.
•  ue gas ducts and combustion air ducts are not blocked.
• all actuators and control and safety devices are in working order and
correctly set.
• If the boiler is equipped with an access hatch, this must be equipped
with a hatch opening switch connected to the burner’s safety system.
• When in operation, the burner’s noise level can exceed 85 dBA – use
hearing protection!
- Operation:
• Carry out all stipulated settings, service and inspection work within
the set time.
• If the oil burner control has a solid red light, contact your installer.

6Bentone
165 305 54-3
2. Technical data
The burner is intended for:
• Operation in installations according to EN 303 and EN 267.
When operating with a hot air boiler, the LMO24.255 or LMO44.255 control unit must be used.
Fuels:
• Fuel oil according to DIN 51603-1.
• Fuel oil A Bio 10 according to DIN 51603-6.
2.1 Dimensions BF 1 KS/KSV
ø89
172
B
190
226
278
145
Length of
ame tube
Protrusion from ange,
measurement B
Flange 1 Flange 2
147 130 114
224 207 191
Flange 2
10,3
25
130–150
ø89,7
Flange 1
125–150
ø90 5
10,3
2.1.1 Dimensions, anges

7Bentone
2.2 Model BF 1 KS/KSV 76-24
ø73
ø24
ø76
10,0-11,0
2,3-3,1 0,5-1,5
Measurements according to EN 15036-1:2006
Alt.1 The noise level of the burner can be reduced by equipping the burner with silencer.
Installation must be done so it does not prevent air supply to the burner.
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air
duct that opens into an appropriate location. Installation must be done so it does not
prevent air supply to the burner.
BF 1
Main supply 1) 230V, 1~, 1.1/1.7A, 50/60Hz, IP20
Max fuse rating 8A
Elmin preheater included 0.88A, 193W
Elmax preheater included 1.07A, 235W
Elmin preheater excluded 0.66A, 137W
Elmax preheater excluded 0.67A, 139W
PSB 0
NOX-class 4
NOX (GCV) preheater included 114mg/kWh
NOX (GCV) preheater excluded 117mg/kWh
Noise level 77dBA
1) Max operating current, see data plate.
2.3 Technical specication

8Bentone
2.4 Working area
!Do not exceed the
working area.
!
mbar furnace pressure.
0,0
2,0
4,0
6,0
8,0
10,0
12,0
14,0
16,0
18,0
20,0
22,0
35 40 45 50 55 60 65 70 75 80 85 90
160302-781-2
kW
Air settings
Nozzle assembly
Scale
Burner output
-
0,5
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
30 35 40 45 50 55 60 65 70 75 80 85 90 95
mbar
kW
3.0-7.6 kg/h
35-90 kW
160303-296
2.5 Basic settings

9Bentone
2.6 Nozzle and pump pressure
Due to different furnace geometries and capacities, it is not possible to
recommend a nozzle model.
Nozzle 60° Solid/Hollow cone
80° Solid/Hollow cone
Pump pressure 10 bar (8–14 bar) Fuel oil
10 bar (7–12 bar) Kerosene
Nozzle table
Pump pressure, bar
Gph 8 9 10 11 12 13 14 15
kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW
0,40 1,33 16 1,41 17 1,49 18 1,56 18 1,63 19 1,70 20 1,76 21 1,82 21
0,50 1,66 20 1,76 21 1,86 22 1,95 23 2,04 24 2,12 25 2,20 26 2,28 27
0,60 2,00 24 2,12 25 2,23 26 2,34 28 2,45 29 2,55 30 2,64 31 2,73 32
0,65 2,16 26 2,29 27 2,42 29 2,54 30 2,65 31 2,75 33 2,86 34 2,96 35
0,75 2,49 29 2,65 31 2,79 33 2,93 35 3,08 36 3,18 38 3,30 39 3,42 40
0,85 2,83 33 3,00 36 3,16 37 3,32 39 3,47 41 3,61 43 3,74 44 3,87 46
1,00 3,33 39 3,53 42 3,72 44 3,90 46 4,08 48 4,24 50 4,40 52 4,56 54
1,10 3,66 43 3,88 46 4,09 48 4,29 51 4,48 53 4,67 55 4,84 57 5,01 59
1,20 3,99 47 4,24 50 4,47 53 4,68 55 4,89 58 5,09 60 5,29 63 5,47 65
1,25 4,16 49 4,40 52 4,65 55 4,88 58 5,10 60 5,30 63 5,51 65 5,70 68
1,35 4,49 53 4,76 56 5,02 59 5,27 62 5,50 65 5,73 68 5,95 70 6,15 73
1,50 4,98 59 5,29 63 5,58 66 5,85 69 6,11 72 6,36 75 6,60 78 6,83 81
1,65 5,49 65 5,82 69 6,14 73 6,44 76 6,73 80 7,00 83 7,27 86 7,52 89
1,75 5,82 69 6,18 73 6,51 77 6,83 81 7,14 85 7,42 88 7,71 91 7,97 94
2,00 6,65 79 7,06 84 7,45 88 7,81 93 8,18 97 8,49 101 8,81 104 9,12 108
2,25 7,49 89 7,94 94 8,38 99 8,78 104 9,18 109 9,55 113 9,91 117 10,26 122
The table applies to oils with a viscosity of 4.4 mm2/s (cSt) at a density of 830 kg/m3.
Burner with preheater
Allow for a reduction in oil quantity of 5–20% with preheating owing to:
• Temperature increases at the nozzle.
• Nozzle design.
• Capacity (the higher the capacity the lower the difference).

10 Bentone
2.7 Components
1 2 3 4 5
6
7
10
9 8
16 5 3
6
7
17
18
19
20
21222324

11Bentone
1. Brake plate
2. Nozzle
3. Fan housing, front
4. Ignition transformer
5. Separating screw
6. Oil burner control
7. Electrical contact X1, see Wiring diagram
8. Motor
9. Capacitor
10. Preheater (where tted)
11. Ignition electrode
12. Ignition cable
13. Photoresistor
14. Inspection glass
15. Nozzle assembly adjustment
16. Cover plate
17. Flame tube
18. Grid
19. Solenoid valve
20. Oil pump
21. Air regulator
22. Air intake
23. Air ow indicator
24. Fan housing, rear
1 2 11 12
10
13 5
15
14

12 Bentone
165 305 18
3. Installation
3.1 Delivery checks
Check that everything has been delivered and that the goods are not transport
damaged. Any delivery faults must be reported to the supplier. Transport
damage must be reported to the forwarder.
3.2 Preparations for installation
Check that the burner’s measurements and capacity range is suitable for
the boiler in question. The power information on the data plate refers to the
burner’s max. and min. power.
3.3 Oil supply
In order to achieve good operational reliability it is important that the oil
supply system is laid out correctly.
Observe the following:
• Choice of pipe diameters, pipe lengths and height differences (refer
to
pump instructions).
• Piping should be run with a minimum of joints/compression ttings.
• Pipework must be laid out so that oil hoses are not subjected to
tension or overbending when the burner is swung out or removed for
service.
• The oil lter should be installed so that the lter cartridge can easily
be replaced
3.4 Electrical connection
Before electrical installation is begun, electricity must be switched off at the
main switch. If the boiler has a 7-pole or a 4-pole Eurostecker (only on 2-stage
burners), these often t directly to the burner. Otherwise use the connectors
supplied. The operating thermostat, the max. thermostat and the inspection
hatch (where tted) interlock can then be wired in series on the incoming
phase connected to L1 or connected between T1 and T2. In the rst mentioned
case a jumper is installed between T1 and T2.
(Refer to connection in the section Electrical equipment).
3.5 Choice of nozzle
(Technical data): Recommended nozzle and nozzle table.
3.6 Brake plate and airow setting
Before operations basic burner setting may be made according to the diagram.
(Refer to basic settings). Note that this only refers to the basic setting; the
setting must be adjusted after the burner has been started.
At this time ue gas analysis and soot measurement must be carried out.
!



13Bentone
E
Return Inlet
E
X1
X2
3.7 Burner installation
3.7.1 Hole pattern
Check that the hole pattern matches the ange supplied.
(Refer to Technical data.)
3.7.2 Burner installation
1. Install the ange and the gasket on the boiler.
2. Attach the front piece to the ange.
3. Insulate between the burner register and the boiler cover for reduced
heat radiation.
4. Install the selected nozzle. (Refer to Technical data.)
5. Install the brake plate and check the ignition electrodes (refer to
Burner service.).
6. Install the burner body to the front piece and lock with screw (E).
3.7.3 Oil pipes
1. Check the oil pipe dimensions. (Refer to Pump Instructions.)
2. The oil lter should be installed in the oil supply line. If an air separator
is tted, the oil lter should be installed before the air lter to
increase the life span of the lter.
3. For one-pipe systems the return plug must be removed. (Refer to
Pump Instructions.)
4. When installing oil hoses, check that the supply and return hoses
are connected to the correct connections on the oil pump. The hoses
must be run so that they are not bent or tensioned.
5. Purge the oil system. The oil pump will be damaged if it is run dry.
6. The vacuum should not be lower than 0.3 bar depression in the suction
line at start up.
3.7.4 Electrical connection
If the boiler lacks ready-connected plugs, connect using the supplied plug, X2
in accordance with the wiring diagram.
1. Disconnect the power at the main switch.
2. Wire the Eurostecker X2 as in alt. 1–3 (refer to Electrical equipment).
3. Connect the Eurostecker X2 to the burner.
4. Switch on the power at the main switch.

14 Bentone
165 305 99
4. Settings
4.1 Example of basic setting
BF 1 KS 76-24
Burner output: 59 kW
Estimated nozzle output: 59 / 11.86* = 4.97 kg/h
(* Calorc value Fuel oil = 11.86 kWh/kg)
This provides the following nozzle according to the nozzle table, (see Technical
data).
Nozzle: 1.35 Gph
Pump pressure: 10.0 bar
Setting values for 59 kW according to basic setting diagram, (see Technical
data).
Air setting: = 20.0
Insert setting: = 14.0
BF 1 KSV 76-24
Burner output: 59 kW
Output increase, for burners with
preheater:
59 x 1.06 = 62.5 kW
Estimated nozzle output: 62.5 / 11.86* = 5.27 kg/h
(* Calorc value Fuel oil = 11.86 kWh/kg)
This provides the following nozzle according to the nozzle table, (see Technical
data).
Nozzle: 1.35 Gph
Pump pressure: 11.0 bar
Setting values for 59 kW according to basic setting diagram, (see Technical
data).
Air setting: = 20.0
Insert setting: = 14.0

15Bentone
Ι
Π
4.2 Nozzle assembly adjustment
The burner is tted with a regulator which changes the brake plate position
in the ame tube. This is used to set the correct pressure drop across
the combustion assembly and thereby achieve good combustion without
pulsation.
The setting to be chosen is dependent among other things on set output and
furnace pressure.
Brake plate setting
• Less diffusion: turn screw to left.
• More diffusion: turn to right.
Setting brake plate position affects air ow. It is therefore always
necessary to adjust the air with the burner air regulator afterwards.
4.3 Air intake adjustment
Air settings are very important for achieving good combustion with neither
too much, nor too little, air. Adjustment of combustion airow is carried out by
turning the air regulator with an Allen key. How far open the air regulator must
be is determined by output, furnace pressure and other burner settings such
as ame tube position.
4.4 Method of adjusting air quantity
Setting the air regulator is dependent on how the screw (with which air
regulation is adjusted) is installed. If the air intake is installed underneath
as shown in illustration Ι, turning the screw clockwise will reduce airow,
and anticlockwise increase it. If the air intake is installed on top as shown in
illustration Π, clockwise adjustment increases airow, and anticlockwise reduces
it.
4.5 Inlet cone, air adjustment
Airow is also affected by the position of the inlet cone. However, it is
extremely rare that this needs to be adjusted; it should be left in the
standard STD position to achieve good starts and operations. (A cast-in
arrow on the fan housing indicates the position of the inlet cone. In addition
to the scale on the inlet cone casting, there is also a mark (M) indicating the
factory setting.)
M

16 Bentone
4.6 Air intake rotation
It is possible to rotate the air intake to adapt the burner to different
surroundings. It is possible to rotate the air intake to a number of positions,
not just the positions shown to the left.
To rotate the air intake, undo the three screws that fasten the air intake and
the two screws which retain the pump. Then rotate the air intake to the desired
position and tighten the screws.The position of the air intake affects the airow
through the burner somewhat.
The position which provides best airow is with the air intake pointing
downwards.
4.7 Air duct
A hose connection air duct is available in three different dimensions: 48, 68,
and 78 mm outer diameter (D). The air duct is installed on the air intake at the
place where the grille is attached in the standard model
D

17Bentone
165 205 56-2
5. Electric equipment
5.1 Safety system
The safety system (safety switch for hatches, doors, water level, pressure,
temperature and other safety devices) must be installed in the safety circuit
in accordance with current regulations for the system.
The cables of the safety system must be separated so that the outgoing
signal is not placed in the same cable as the incoming signal.

18 Bentone
Bn Brown
Bu Blue
Gn/Ye Ground/Yellow
Bk Black
Gy Grey
5.2 Wiring diagram
E106282
Alt. 1
Enl DIN 4791
Alt 2 Alt 3 Alt 4

19Bentone
Svart
-
+
QRB
12
11
Black Schwarz Noir
A1
DC μA
1 Switch on operating switch and twin thermostat
A spark is formed. The air damper motor opens the damper to low load
position. The burner motor starts, the prepurge goes on till the prepurge
period expires and the solenoid valve 1 opens (2).
2. Solenoid valve 1 opens
Oil mist is formed and ignited. The photocell indicates a ame. The
ignition spark goes out after ame indication (See Technical data oil
burner control).
3.
a
b
The safety time expires
If no ame is established before this time limit the control cuts out.
If for some reasons the ame disappears after this time limit, the burner
will make an attempt to re-start.
4 High/Low thermostat ON
The burner is in operating position and can now change between full load
and low load.
4-5 Operating position
If the burner operation is interrupted by means of the main switch or the
thermostat, a new start takes place when the conditions in accordance
with point 1 are fullled.
The oil burner control cuts out
A red lamp in the control is lit. Press the reset button and the burner
re-starts.
5.2.1 List of components
A1 Oil burner control U2 UV-cell QRC
E1 Preheater S3 Control thermostat
E2 Burner without preheater S4 Temperature limiter
F1 Fuse max. 10 A S7 Main switch
H1 Lamp, low capacity T1 Ignition transformer
M1 Burner motor Y1 Solenoid valve
P1 Time meter, low capacity
(optinal)
X3 Plug-in contact, burner
R1 Flame detector QRB X4 Plug-in contact, boiler
!Mains connection and fuse
in accordance with local
regulations.
5.3.1 Technical data
LMO14.113... LMO24.255...
15 s 25 s
16 s 26 s
3 s 5 s
< 10 s < 5 s
< 1 s < 1 s
< 1 s < 1 s
-5 - +60°C -20 - +60°C
45 µA dc 45 µA dc
5.5 µA dc 5.5 µA dc
160303-333
Preiginition time
Prepurge time
Postignition time
Safety lockout time
Reset time after lockout
Reaction time on  ame failure
Ambient temperature
Min detector current required (with  ame)
Max perm. detector current (without  ame)
5.3 Function LMO14/24

20 Bentone
5.4 Colour codes LMO14/24
When the burner starts, the light in the reset switch indicates the normal
sequence, and also indicates whether something abnormal is happening as
per the following table:
Preheater in operation Solid yellow
Ignition switched on Flashing yellow
Normal operation Solid green
Operation, poor ame signal Flashing green
Undervoltage Flashing yellow-red
Fault, alarm Solid red
False light Flashing red-green
Communication mode Fluttering red
5.5 Fault codes LMO14/24
When the red light for a blocked relay box comes on, you can get information
about what has caused the problem by pressing and holding the reset button
for 3 seconds.
The number of ashes below is repeated with a pause in between.
2 ashes No ame signal when safety time expires
4 ashes False light during start
7 ashes 3 x Losses of ame during operation
8 ashes Time-out for preheater *
10 ashes Incorrect wiring, internal fault or simultaneous occurrence of
two faults
* In order for this fault code to occur, the preheater shall not reach its cut-off
temperature within 10 mins. from switch on.
To return to normal operation: Press the reset button for 1 second.
If the reset button is instead kept pressed a second time for at least 3 seconds,
you can, via an interface, obtain the corresponding information on a computer
or ue gas analyser.
To return to normal operation: Press the reset button for 1 second.