Bentone STG 146/2 Technical specifications

Providing sustainable energy solutions worldwide
178 089 26-1 P93783 2022-11-16
Installation- and maintenance instruction
STG 146/2 Biogas
LME23.331C2
DMV-DLE 512
FRS 510
VPS 504
Translation of the original instructions.

2Bentone
example Beispielexempel
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
3
?
1
-sv
1. Manualer på övriga språk
2. www.bentone.com\
nedladdning eller scanna
QR-koden.
3. Skriv in brännarens
artikelnummer som  nns på
din typskylt (se bild) och välj
ditt språk.
Detaljerad ecodesign
information kan laddas ner
på: www.bentone.com/
ecodesign.
-en
1. Manuals in other languages
2. www.bentone.com\
download or scan QR-code.
3. Enter the burner`s article
number on your data plate
(see picture) and select
language.
Detailed ecodesign
information can be
downloaded at:
www.bentone.com/
ecodesign.
-da
1. Manualer på andre sprog
2. www.bentone.com\
download eller scan
QR-koden.
3. Indtast brænderens
artikelnummer, der  ndes
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Detaljerede oplysninger om
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-fr
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2. www.bentone.com\
download ou scannez le
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3. Saisir le numéro d’article
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l’illustration) et sélectionnez
la langue.
Des informations détaillées
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-de
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2. www.bentone.com\
download oder scannen Sie
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3. Geben Sie die
Artikelnummer des Brenners
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(siehe Bild) und wählen Sie
die Sprache aus.
Detaillierte Informationen
zum Ecodesign können unter
www.bentone.com/ecodesign
heruntergeladen werden.
2

3Bentone
Table of contents
1. General Information............................................................4
1.1 Delivery inspection ........................................................................4
1.2 Safety................................................................................................4
1.3 What to do if you smell gas .........................................................5
2. Technical data.......................................................................6
2.1 Dimensions STG 146/2 .................................................................6
2.2 Capacity range................................................................................7
2.3 Gas categories, approved gases ................................................7
2.4 Technicalspecication ..................................................................7
2.5 Workingeld...................................................................................8
2.6 Setting for insert and air damper ..............................................8
2.7 Components ...................................................................................9
2.8 Skeleton diagrams.......................................................................11
3. Installation..........................................................................12
3.1 General instructions....................................................................12
3.2 Instructions ...................................................................................12
3.3 Inspection and maintenance.....................................................12
3.4 Preparation for assembly ..........................................................12
3.5 Gas supply.....................................................................................12
3.6 Electric connection ......................................................................12
4. Electric equipment.............................................................13
4.1 Safety system ...............................................................................13
4.2 Wiring diagram.............................................................................13
4.3 Function LME... .............................................................................14
4.4 Control program at faults; fault mode indicator LME .........15
5. Mounting ............................................................................17
5.2 Gas nozzle .....................................................................................18
5.3 De-aerating ...................................................................................18
5.1 Tightness control .........................................................................18
5.4 Calculationofgasow...............................................................19
6. Settings ...............................................................................20
6.1 Air settings ...................................................................................20
6.2 Nozzle adjustment.......................................................................20
6.3 Startup............................................................................................21
6.4 Control of combustion ...............................................................21
6.5 Settingtheairpressureswitch .................................................22
6.6 Settingthegaspressureswitch,min. .....................................23
7. Leakage control VPS 504 ..................................................24
7.1 Technical data...............................................................................24
7.2 Program sequence ......................................................................24
7.3 Electrical connection ..................................................................25
8. Double Solenoid valve ......................................................26
9. Gas pressure regulator .....................................................28
10. Service .................................................................................30
10.1 Burner Service Schedule, Gas...................................................30
10.2 Component replacement intervals ..........................................30
10.3 Combustion device......................................................................31
10.4 Fanmotorandfanwheel...........................................................32
10.5 Air intake and suction cone .......................................................33
10.6 Replacement of electrical components...................................34
10.7 Vibrations.......................................................................................35
10.8 Controlofamemonitoringandionizationcurrent............36
11. Handing over of the installation ......................................38
12. Troubleshooting.................................................................39
13. Service- and inspection protocol .....................................41

4Bentone
172 515 01-2 2021-10-05
1. General Information
The burner may only be used for its intended purpose in accordance with the
product’s technical data.
We reserve the right to make design changes and cannot be held liable for any
misprints or typographical errors.
Modifying the design or using accessories or components that have not been
approved by Enertech in writing is strictly prohibited.
This Installation and Maintenance manual:
• is to be regarded as part of the burner and must always be kept near
the installation site.
• must be read prior to installation.
• is intended for use by authorised personnel.
1.1 Delivery inspection
• Make sure everything is delivered and the goods have not been
damaged during transit. Transport damage should be reported to the
shipping company.
• If something is wrong with a delivery, report it to the supplier.
1.2 Safety
- before installation:
• Installation and work on the burner and associated system
components may only be carried out by persons who have undergone
relevant training.
• The product is packaged to prevent damage from occurring when
handled – Handle the product with care! Lifting equipment must be
used to lift larger packages.
• The products must be transported/stored on a level surface in a dry
environment, max. 80% relative humidity, no condensation.
Temperature -20 to +60 °C.
- installation:
• The burner must be installed in accordance with local regulations for
 re safety, electrical safety, and fuel distribution.
• The premises must comply with local regulations pertaining to use of
the burner and must have adequate air supply.
• The installation site must be free of chemicals.
• Fire extinguisher with Class BE recommended.
• Make sure when installing the burner that there is enough space to
service the burner.
• The electrical installation must be professionally carried out in
accordance with current mains electricity regulations and in a
professional manner.
• Make sure that the burner is suitable for the application (see Technical
Data).
• All components must be installed without being bent, twisted or
subjected to mechanical or thermal forces that affect components.

5Bentone
• Care must be taken by the installer to ensure that no electrical cables
or fuel lines are pinched or otherwise damaged during installation or
service.
• Sharp edges can occur on, for example:  ame tube, fan wheel and air
damper.
• The gas outlet from the pressure regulator must be con gured in
accordance with applicable regulations and lead to a safe area.
- before  rst start:
• The burner must not be put into operation without proper safety and
protection devices.
• Permitted ambient temperature during operation -10 to +60 °C. Max.
80% relative humidity, no condensation.
• The surface temperature of the burner’s components may exceed
60 °C.
• Handle with caution – the burner has moving parts, and there is risk
of crushing injuries.
• Seal inspections must be performed during installation and servicing
to prevent leakage.
• Fitting and installation work has been completed and approved.
• Electrical installation has been correctly performed.
• Flue gas ducts and combustion air ducts are not blocked.
• All actuators and control and safety devices are in working order and
correctly set.
• If the boiler is equipped with an access hatch, this must be equipped
with a hatch opening switch connected to the burner’s safety system.
• When in operation, the burner’s noise level can exceed 85 dBA – use
hearing protection!
- Operation:
• Carry out all stipulated settings, service and inspection work within
the set time.
1.3 What to do if you smell gas
• Turn off the fuel supply.
• Turn off the device and remove the boiler from operation.
• Open windows and doors.
• Prevent open  ames or sparking, e.g. do not turn lights on or off, do
not use any electrical appliances or mobile phones.
• Evacuate the building.
• Notify the installer or gas supplier of the problem so that it can be
recti ed.

6Bentone
172 535 29
2. Technical data
The burner is intended for:
• Operation with boiler according to EN 303 och EN 676.
Fuels:
• Natural gas H, E, L, LL.
• Dry biogas max 0.1 Vol% H2S and min 50% CH4.
2.1 Dimensions STG 146/2
* Min. recommended distance to oor.
Length of
ame tube
Flame tube
measure A
Flame tube
measure B
145 122 ø104
245 222 ø104
2.1.1 Measurements for connection to boiler
L M N O
10 Ø 110 Ø 140-170 12.5
C D E F G H I J *K
252 605 197 279 153 208 102 32 200
N
M
L
O
C
øB
D
A
E
F
*K
G H
I
160303-607
J

7Bentone
2.2 Capacity range
2.3 Gas categories, approved gases
Components are approved for dry biogas with a maximum content of 0.1% H2S.
STG 146/2
G20 41 - 133 4.3 14.1 360 15 DMV-DLE 512
FRS 510
G25 41 - 133 5.0 16.4 360 15 DMV-DLE 512
FRS 510
Biogas 41 - 100 6.8 16.7 360 15 DMV-DLE 512
FRS 510
160303-496-2
Capacity
kW
Gas quantity at
min. power
Nm3/h
Gas quantity at
max. power
Nm3/h
Max. connection
pressure
mbar
Min. connection
pressure
mbar
Gas valve
MultiBloc
Gas quantity and capacity vary according to grade of gas and connection pressure.
Category Country of destination Supply pressure
I2R AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS,
IT, LT, LU, LV, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, TR
20 mbar
I2ELL DE 20 mbar
I2H AT, BG, CH, CZ, DK, EE, ES, FI, GB, GR, HU, IE, IS, IT, LT, LV, NO, PT,
RO, SE, SI, SK, TR
20 mbar
I2Er FR 20 mbar
I2E LU, PL 20 mbar
I2E(R)B BE 20 mbar
I2L NL 20 mbar
160303-218-2
Measurements according to EN 3746: 2010
Alt.1 The sound level of the burner can be reduced by equipping the burner
with silencer. Installation must be done so it does not prevent air supply
to the burner.
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air
intake to the air duct that opens into an appropriate location. Installation
must be done so it does not prevent air supply to the burner.
2.4 Technical specication
STG 146/2
Main supply 230V, 1~, 0.95A, 50Hz, IP20
Max fuse rating 8A
NOX-class 2
Noise level 78dBA

8Bentone
!Do not exceed working
eld.
-0,5
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
30 40 50 60 70 80 90 100 110 120
mbar
kW
160303-281
41-110 kW
160303-511
kW
0
4
8
12
16
20
24
28
32
40 50 60 70 80 90 100 110
Air settings
Nozzle assembly
Scale
Burner output
2.5 Working eld
2.6 Setting for insert and air damper
Basic settings should only be seen as setting values to get burner to start.
Once the burner has started and established ame, it is necessary to adjust the
settings so that they are adapted to the installation and the fuel used.

9Bentone
2.7 Components
1. Fixing  ange
2. Transformer
3. Connection, Gas valve
4. Gas valve
5. Pressure regulator
6. Filter
7. Flame tube
8. Brake plate
9. Ignition electrode
10. Motor
11. Nozzle assembly adjustment
12. Air setting
13. Gas pressure switch min.
21 3
9
8
7
11
10
4 5 6
160303-605
12
13

10 Bentone
14. Flame detector
15. Valve proving system VPS
16. Fan wheel
17. Air pressure switch
160303-606
17
14 15
16

11Bentone
172 535 36 2022-11-16
2.8 Skeleton diagrams
1. Ball valve
2. Filter
3. Governor
5a. Gas pressure switch, min
6a. Main valve
6b. Safety valve
7. Valve proving system
1 2 3 5a
6a 6b
7
Gas valve (MultiBloc)

12 Bentone
172 535 09-2
3. Installation
3.1 General instructions
Installation must be carried out in accordance with current regulations and
instructions.
The supplier/installer of the facility is obliged to familiarize himself with
all regulations so that the installation meets the requirements of the local
authorities.
Installation, assembly and settings must be performed to obtain the best
possible function. Only gas intended for the gas burner may be used.
3.2 Instructions
It is the installer’s responsibility to instruct the user in detail in the functions of
the gas burner and the entire system.
3.3 Inspection and maintenance
The system must be maintained at the interval specied in the service
schedule. If the burner is in a dirty environment, service should be done at
more frequent intervals.
3.4 Preparation for assembly
Check that the burner’s dimensions and capacity range match the current
boiler. The power information on the type plate refers to the burner model’s
min. and max. effect.
3.5 Gas supply
In order to obtain good operational safety, it is important that the installation
of the gas distribution system is carried out correctly, considering the
following:
• Check that the burner is approved for the gas quality of the
installation.
• Check that the burner gas components are approved for the specied
gas pressure, see type plate.
• Installation must be carried out in accordance with current standards.
• Pipe lines should be assembled so that service can easily be
performed on the boiler and burner.
• Pipe lines should be assembled so that any contaminants do not come
into contact with the gas components.
3.6 Electric connection
• Before work on the electrical connection, the current must be
disconnected so that the installation is isolated.
• Connection must be done in accordance with the applicable
regulations.
• Connection must conform to the wiring diagram.
!If any electrical connection other than that recommended
by Enertech is used, there is a risk of property damage and
personal injury.

13
E106309
172 615 82-3
4. Electric equipment
4.1 Safety system
The safety system (safety switch for hatches, doors, water level, pressure, temperature
and other safety devices) must be installed in the safety circuit in accordance with
current regulations for the system. If these safety requirements are met by other means,
safety circuits must be bypassed/jumpered. This can differ between different systems in
which the burner is installed, see rules and regulations that apply.
The cables of the safety system must be separated so that the outgoing signal is not
placed in the same cable as the incoming signal.
4.2 Wiring diagram
Bn Brown
Bu Blue
Gn Green
Ye Yellow
Gn/Ye Green/Yellow
Bk Black
Gy Grey
Rd Red
Wh White
Og Orange
Vt Violet
Alt. 1
Acc. to DIN 4791
Alt. 2 Alt. 3

14
4.2.1 List of components
A1 Gas burner control S4 Temperature limiter
A3 Leakage control VPS 504 S7 Main switch
B1 Ionisation electrode S8 Air pressure switch
U2 UV-detector QRC S9 Gas pressure switch, min
F1 Fuse T1 Ignition Transformer
H1 Operating lamp Y1 Solenoid valve
M1 Motor X3 Plug-in contact, burner
P1 Timer total operating time X4 Plug-in contact, boiler
S3 Control thermostat
4.3 Function LME...
1. Operating switch ON-Thermostat ON-Gas pressure switch ON
A check that the air pressure switch does not indicate fan pressure is
carried out.
2. Burner motor starts
A check that the air pressure switch indicates sucient fan pressure is
carried out.
3. The ignition spark is created
4. The gas solenoid valve is open
The gas is ignited. The ionisation electrode now indicates a ame.
5. The safety time expires
The ignition spark ceases. The safety period ceases. If the spark is missing
or it disappears after this time limit, the gas burner control is blocked.
6. Operating position
7. Stop
The operation of the burner can now be stopped with the control switch or
thermostat.
If the gas burner control is blocked
Red light in the gas burner control is lit. The burner is restarted by pushing
the reset button.
!Mains connection and
fuse in accordance
with local regulations.
4.3.1 Technical data
LME23.331C2
3 s
30 s
2.5 s
< 3 s
< 1 s
< 1 s
5 µA
20 µA
160303-324
Preiginition time
Prepurge time
Postignition time
Safety lockout time
Reset time after lockout
Reaction time on  ame failure
Min. ionisation current at  ame
Max. ionisation current

15
Light period
(waiting period ≥10 s)
Blinking
code Pause Blinking code
Press the reset
button > 3 s
4.4 Control program at faults; fault mode
indicator LME ....
4.4.1 Colour codes
4.4.1.1 Diagnosing alarm causes
After alarm disconnection, the red alarm signal light is lit continuously.
The diagnosing of the alarm cause can be read according to the following
sequence:
4.4.1.2 Limiting of starting repetitions
LME 11... has a function with start repetition if the ame is not created at start
or disappears during operation.. LME 11... allows max. three repetitions during
continuous starting cycle.
Table colour codes for multi-coloured signal light (LED)
Status Colour codes Colours
Waiting period «tw», other waiting periods ○………………… O
Ignition phase, ignition controlled ●○●○●○●○●○● Blinking yellow
Normal operation □………………… Green
Operation, poor ame signal □○□○□○□○□○ Blinking green
Illegal ame signal during start-up □▲□▲□▲□▲□▲ Green-Red
Undervoltage ●▲●▲●▲●▲●▲ Yellow-Red
Fault, alarm ▲………………… Red
Blinking code for fault codes ▲○ ▲○ ▲○ ▲○ Blinking red
Interface diagnostics ▲▲▲▲▲▲▲▲ Red icking
…… Continuous
○Off
▲Red
●Yellow
□Green

16
During the diagnosing of the alarm cause, the control outputs are voltage-
free.
• The burner is disconnected
• Exception, alarm signal «AL» at board 10
• Reconnection of the burner happens after resetting only.
• Press the reset button 0.5...3 s
4.4.1.4 Interface diagnostics
To change to interface mode, press and hold the reset button longer than 3 s.
To go back to the normal position, press and hold the reset button longer than
3 s. If the gas burner control is in the alarm position, it is reset by pressing the
reset button 0.5...3 s.
4.4.1.3 Alarm code table
Red blinking code on
signal lamp (LED)
Possible causes
Blinking 2 x
••
No ame creation at End of “TSA”
–defective or fouled ame monitoring.
–defective or fouled fuel valves.
–poor burner setting.
–defective ring device.
Blinking 3 x
•••
“LP” defective
–No air pressure switch signal after “t10”.
–“LP” is welded in open position.
Blinking 4 x
••••
Illegal ame signal during start-up.
Blinking 5 x
•••••
Time out “LP”
–“LP” is welded in open position.
Blinking 6 x
••••••
Free
Blinking 7 x
•••••••
Too many ame disappearances during operation.
–poor burner setting.
–defective or fouled fuel valves.
–defective or fouled ame monitoring.
Blinking 8 x
••••••••
Free
Blinking 9 x
•••••••••
Free
Blinking 10 x
••••••••••
Connection fault or internal fault, outgoing contacts or
other faults.
Blinking 14 x
••••••••••••••
CPI contact not closed.

17Bentone
172 535 18-2 2022-11-21
!Before obtaining access to electrical and fuel line components
all supply circuits must be disconnected.
5. Mounting
The burner is mounted on the boiler with bolts (A) according to the hole
pattern on the xing ange.
1. Install the xing ange (B) and the enclosed gasket (C) on the boiler.
If new mounting holes need to be drilled, use the xing ange as a
template and fasten with M8-M10 screws.
2. Loosen the burner tube (D) and t the enclosed gasket (E) around the
ame tube and check that the ignition electrodes are set correctly, see
chapter Gas nozzle.
3. Mount the burner on the xing ange and fasten with screws (F).
4. Check/Mount the enclosed o-ring on the gas connection and mount
the gas xture on the burner.
5. Connect electrical connection for gas valve, gas pressure switch min,
gas pressure switch max and VPS/Tightness check.
6. Connect gas line, connect supply cable, operating and safety circuits.
160303-510
A CB
D E F

18 Bentone
5.2 Gas nozzle
Check that the ignition electrodes are set correctly before assembly on the boiler.
Biogas
5.3 De-aerating
De-aerating the gas line by closing the tap for the gas connection and
unscrewing the screw on the measuring nipple for the connection pressure.
Connect a plastic hose, open the tap and discharge the gas to a safe place.
When de-aerating is complete, do not forget to screw the screw back into the
measuring nipple.
5.1 Tightness control
When testing for leaks, the solenoid valve must be closed. Connect a pressure
gauge to the test nipple ”Pa”, see  gure. The test pressure in the system must
not be higher than max. connection pressure, see type plate. If leaks are found
during measurement, locate the leaky spot using soapy water or leak detection
spray. After sealing: check the tightness of the gas  xture again.
!Check for leaks in the gas line.
Pa
3-3.5
160303-487
8
160303-486

19Bentone
5.4 Calculation of gas ow
Formula symbol Description Example values
VNStandard gas volume [Nm3/h]
Gas volume at normal condition 15 °C 1013 mbar
-
Q Boiler output [kW] 90 kW
HiLower caloric value of gas [kWh/m3]
Natural gas under normal conditions 15 °C 1013 mbar, EN 676
9.45 kWh/m3
ηBoiler eciency (e. g. 90%) 0.9
f Conversion factor (pressure and temperature compensation) -
tGas Gas temperature at gas meter [°C] 15 °C
PBaro Barometric air pressure [mbar] 945 mbar
PGas Pressure of gas at the gas meter [mbar] 20 mbar
V Operating volume [m3/h] -
VG Gas ow measured at the gas meter [m3] 0.29 m3
T Measuring time for consumed gas quantity [s] 89 s
VN=
Q
VN =
90 kW
=10.6 m3/h
η· Hi0.9 · 9.45 kW/m3
Calculate standard volume using the following formula:
f=
273
x
PBaro + PGas
f=
273
·
945 + 20
= 0.90
273 + tGas 1013 273 + 15 1013
Calculate conversion factor using the following formula:
V=VNV=
10.6 m3/h =11.7 m3/h
f0.90
Calculate gas volume using the following formula:
V=
3600 · VGV= 3600 · 0.29 m3
=11.7 m3/h
T89 sek
Determine operating volume with the following formula:
Gas quality kWh/Nm3MJ/Nm3
Natural gas G20 9.5 34.02
Natural gas G25 8.2 29.25
Caloric value of the gas
Lower caloric value Hi at normal conditions 15 °C and 1013 mbar, EN 676.
For exact caloric value of the gas, contact the gas distributor.
172 515 27-2
Height above
sea level [m] 0 100 200 300 400 500 600 700 800 900 1000 1100 1200
PBaro [mbar] 1013 1001 989 977 966 954 943 932 921 910 899 888 877
Gas quality kWh/Nm3MJ/Nm3
Butane G30 32.25 116.09
Propane G31 24.44 88.00

20 Bentone
172 535 20-2
6. Settings
6.1 Air settings
Prior to commissioning, adjust the burner setting for air damper according to
diagram, see Technical data. After the rst start, the burner must be adjusted
again for good function and combustion.
6.2 Nozzle adjustment
The burner is equipped with a nozzle adjustment that changes the position of
the nozzle assembly in the burner head. The position of the nozzle assembly
must be adjusted to achieve as favorable pressure drop across the brake plate
as possible.
Which position to use depends on gas ow and overpressure in the boiler. At
lower capacities, the opening should be smaller between the brake plate and
the combustion device. Turn the screw in the desired direction with an allen
key.
• Turn screw to the right to reduce opening.
• Turn screw to the left to increase opening.
Air setting
Nozzle adjustment