BERLON Lowe XR Series User manual

HYDRAULIC TRENCHING
ATTACHMENTS
FOR SKID LOADERS
XR-SERIES
OPERATOR’S MANUAL
Do Not Use or Operate This Equipment Until the Manual
and Assembly Instructions Have Been Read and Understood!!
Part #RAL 3122


1
18903 High Point Road
Viola, WI 54664
USA
Table of Contents
I
II
III
IV
V
VI
VII
VIII
IX
Warranty and Reservations
Safety Information
Machine Setup
Mounting Instructions for Skid Loaders
Operation
Troubleshooting
Trencher Replacement Parts
Maintenance
Specifications
http://www.loweman.com
For more information, call:
North America, Toll Free 1-800-356-9180 • FAX 608-538-3995
1-888-DIG-LOWE (344-5693)
1-608-538-4000
© Lowe Attachments, LLC

2
I
WARRANTY
Lowe Attachments, LLC (LOWE®) is proud of its reputation for producing products with high standards of quality and
workmanship. When LOWE® products are used and maintained in the prescribed manner, you can be assured they will
provide reliable service.
Period of Warranty: Any new LOWE® product purchased and registered with LOWE® will be warranted against defects in
materials and workmanship for a period of one year from the date of purchase, subject to the exclusions noted herein.
Replacement parts used in warranty repairs will be warranted for the balance of the applicable warranty period.
Warranty Registration: To be eligible for warranty coverage, LOWE® product(s) must first be registered with LOWE®. A
warranty registration form is provided in the Operator’s Manual. This form must be completed, signed, and mailed to
LOWE® by either the authorized selling dealer or the purchaser.
Customer’s Responsibility: Under the terms of this warranty, the customer will be responsible for ensuring the product is
properly operated and maintained as specified in the Operator’s Manual. The owner of the product shall give notice to an
authorized dealer of any and all apparent defects within ten (10) days of discovery and make the product available for
inspection and repairs at the dealer’s place of business.
The customer’s responsibilities include all costs of normal maintenance, replacement wear parts, non-warranty repairs,
accidents, collision damage, and other repairs resulting from abnormal strain, neglect, or abuse. Specific examples
include, but are not limited to, bending or prying with the product, failure to monitor wear, use of contaminated hydraulic
fluid, excessive oil flow or pressure, and operation with a broken or damaged part which causes another part to fail. The
customer is also responsible for incidental costs such as transportation due to a failure. If you have any specific questions
on operation or maintenance, please contact your dealer for advice.
General Exclusions From Warranty: This warranty is not transferable and applies only to the original owner of the
equipment. It does not apply to products sold or used previously, rental fleets, products subject to misuse, service other
than normal, damage in transit or handling, normal wear, or products which in the opinion of LOWE® have had
unauthorized alterations or repair.
LOWE® will replace any warrantable parts with original LOWE® parts. LOWE® will not pay for unauthorized parts, nor will it
pay for the freight, labor, travel time, or mileage connected with the replacement of warranty parts. LOWE® will also not
pay third party repair or replacement charges.
All defective parts against which warranty claims are made must be returned to LOWE®, freight prepaid, in accordance
with the LOWE® Official Return Policy current at the time of the warranty claim. The hydraulic motor(s) used in LOWE®
products are warranted by the motor manufacturer and, in case of possible warranty failure, must be returned to LOWE®
or the nearest authorized hydraulic motor distributor for service. Any attempt by you, your dealer, or another company to
repair the motor will result in denial of warranty credit.
This warranty is in lieu of all other warranties, expressed or implied. Any claims for incidental or consequential
damages are hereby disclaimed by LOWE® and excluded from this warranty. LOWE® neither assumes nor authorizes any
person or company to assume for it any other obligations or liabilities in connection with its products.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Model Number____________________________ Serial Number______________________ Date Purchased ___________
Owner’s Name _________________________________________________________________________________________
Owner’s Address _______________________________________________________________________________________
Dealer’s Name __________________________________________________________________________________________
Dealer’s Address _______________________________________________________________________________________
City____________________________________________________________ State_____________ Zip __________________
Dealer’s Phone Number _________________________________________________________________________________

3
II
SAFETY INFORMATION
The Safety Alert Symbol is used on messages wherever your safety is involved.
When you see it, pay attention!
Safety Alert Symbol
To emphasize special information, the words listed below carry specific meanings and
should be carefully reviewed.
Danger ......... Denotes the most serious specific potential hazard(s).
Warning ....... The personal safety of the operating personnel or other persons may
be involved. Disregarding this information could result in injury or
death.
Caution ........ General reminders of good safety practices or to direct attention to
unsafe practices.
Note ............. This is special information which may make operation or maintenance
easier, or make instructions more clear.

4
Location of Safety Notices:
MODELS XR-7, XR-14, XR-21, XR-25, & XRH-35
Ref. Part
No. No. Description
1 SD-2 No Step Decal
2 SD-4 Before Leaving Loader
3 SD-6a Danger Decal (2)
4 SD-8 Flying Debris
5 SD-12 Side Shift (Hydraulic only)
6 SD-7 Before Using Machine
7 SD-10 Excess Chain Tension
8 L-Large Lowe® Logo
9 SD-9 Cover Caution (2)
Replacement Safety Decals
Worn, damaged, or illegible labels should be replaced. New labels may be obtained from the manufacturer. Labels are
listed under specific part numbers and are included in the safety decal illustration.
Replacement Safety Shields
All worn, damaged, unusable, or missing safety shields should be replaced. New shields may be obtained from the
manufacturer. They are listed with a specific part number and are included in the exploded parts diagram.
Obligations and Usage:
This product is intended to be used only under the guidelines of this manual and relevant literature published by Lowe
Manufacturing Company, Incorporated. It is the owner and/or operator’s obligation to ensure this product is operated only
for its intended uses. Operation contrary to guidelines set forth may cause premature breakage of the equipment and
create serious safety problems.

5

6
IV
MOUNTING INSTRUCTIONS FOR SKID
LOADERS
Single point hose attachment
for most loaders.
NOTE: All LOWE® skid-steer trenching attachments are equipped with 37 degree JIC adapters. Attachment hoses should
have 5⁄8 inch (-10) female fittings on the attachment end.
1) Insert loader boom plate into Trencher Mounting Bracket.
2) Secure all locking levers or pins in their proper location.
3) Connect two hydraulic hoses to the Trencher and the Loader’s Auxiliary Hydraulic system. Make sure that hoses
are routed through the hose guide provided. Before they are secured, check to ensure adequate length and
clearance through the trencher’s tilt and lift range.
4) You are now ready for operation.
WARNING:
Carry trencher low to the ground at all times. Failure to do so may result in unstable
operation or injury.
Removing the Trenching Attachment
1) Roll the loader’s tilt arms back and lower lift arms to lay attachment level.
2) Stop the engine, release hydraulic pressure in hoses and disconnect auxiliary hoses.
3) Release locking levers or pins.
4) Start the engine and disengage loader mounting plate from trencher mounting bracket.

7
V OPERATION
Max. Depth
TRENCH WIDTHS & DEPTHS
Max. Width
In./Cm. In./Cm.
MODEL XR-7 36/91 6/15
30/76 8/20
MODEL XR-14 48/122 6/15
36/91 8/20
30/76 10/25
24/61 12/30
MODEL XR-21 60/152 6/15
48/122 8/20
36/91 10/25
30/76 12/30
Max. Depth Max. Width
In./Cm. In./Cm.
MODEL XR-25 60/152 6/15
48/122 8/20
36/91 10/25
30/76 12/30
MODEL XRH-35 60/152 6/15
48/122 8/20
36/91 12/30
NOTE: Based on use in moderate soil conditions and on typical skid loaders that match the specific trenching
attachments, your performance may vary depending upon digging conditions and loader used.
Digging with the Trencher:
Operating a skid steer trencher attachment can be fairly complicated, but it can be made much easier if you follow a
few specific guidelines:
1) Making your initial cut should be done with the trencher boom lying flat against the ground. As the chain is
rotating, begin inserting the nose of the boom into the ground while slowly raising the trencher a few inches off
the ground. Point the nose down gradually.
Once the trencher boom is in the ground and your angle or trench is established, lower the trencher until the
skid shoe is just above ground level. Be certain the optional trench cleaner is operating freely.
You are now ready to trench.
2) During the trenching operation:
A) Use the center trench position whenever possible. You will find it much easier to control the machinery
and dig a straighter trench.
B) Trench at a 45 to 60 degree angle for best performance.
C) Gently creep the loader controls backward. Too much back movement will cause the trencher
to stall.
D) Do not use the “float” control on the loader as this increases drag on the system. You will trench faster
by controlling the depth with periodic adjustments of the boom arms of the loader.
Digging Chain Setup:
In setting up your digging chain for use with width spacers, we recommend using a “V” configuration as a start. One
tooth in the center of the chain acts as the point of the “V” with appropriate spacers and teeth taking a progressively
wider cut in the trench.
After one “V” has cut, another begins the process all over. (See illustration below.)

8
VI
TROUBLESHOOTING
Shut off power and disconnect power source before performing service checks.
WARNING: Diesel fuel or hydraulic fluid under pressure can penetrate the skin or damage
eyes. Fluid leaks under pressure may not be visible. Never use a bare hand to find leaks
and always wear safety goggles for eye protection. Such fluid, if injected into the skin,
must be removed within a few hours by a doctor familiar with this type of injury. Make
certain pressure is relieved and power source is disconnected before servicing.
Sympton Possible Cause Action
Jerky Cold oil or air in lines
Loader hydraulic pump or system
Give time to warm up.
See loader's manual.
Slow Restriction in lines, couplers,
or in loader's hydraulic system
Worn, damaged, or insufficient loader hydraulic pump
Loader oil filter
Check with pressure
and flow gauge.
See loader dealer.
Request flow and
pressure check.
Check for dirt and grime. See if
filter is installed correctly.
Insufficient
digging
capacity
Hydraulic pump in loader or motor in trencher
ExcessiveLoad
Relief valve
See your dealer.
Request pressure check.
Reduce digging load because load
exceeds capacity of system.
Check for proper
pressure operation
Wrong Direction Hoses not properly connected Reinstall properly.
Oil leaks Hydraulic motor seals are worn or damaged
Loose fittings on hoses or motor
Hoses are loose or damaged
See dealer for replacement of
seals.
Tighten or replace as required.
Tighten or replace as required.
Notes

9
Exploded Parts Diagram: MODEL XR-7
1) TR7-501AXR Motor Cover
2) MEL-12K
2a) TR-504X
3) TR60-15XR
4) TR7-506XR
5) TR7-501X
6) TR7-500X
7) TR-517
Hydraulic Motor
Motor Fitting (2 required)
Motor Sprocket (includes key) Drive
Chain (includes master link) Drive
Chain Cover
Trencher Housing
Grease Fitting
8) TR7-14512X Drive Sprocket (digging chain)
#HBK-7 - Hub Bearing Kit (# 9-14)
9) TR-518 Seal Protection Plate (Incl cap screw)
10) TR-507 3/4” Shaft Spacer (2 required)
11) 10-368A Bearing Cone (2 required)
12) 10-362A Bearing Cup (2 required)
13) 10-25028 Shaft Seal (2 Required)
15) TR60-18XR
16) W-10
17) N-10
18) CR7-200X
19) TR7-508X
20) TR7-518X
21) TR7-510AX
21a) TR7-510BX
21b) TR7-510CX
IK7 - Idler Kit (# 22-26)
22) TR7-514X
23) TR7-515X
24) TR-516X
Driven Sprocket
Lockwasher
Locknut (1)
Drive Shaft
Spoil Auger
Grease Cylinder Assembly
Boom for 24” Depth
Boom for 30” Depth
Boom for 36” Depth
Shaft/Lockwasher/Bolt
Spacers (2 required) Sealed
Bearing
25) TR7-16000X Idler Roller
TR-514FW
VII
TRENCHER REPLACEMENT PARTS
26)
27
27
27) NLP
Flat Washer
Nylon Locking Plug

10
Exploded Parts Diagram: MODEL XR-14, XR-21, & XR-25
1) TR-501AXR Motor Cover
2) MEL-12K
MEL-18K
MEL-21K
2a) TR-504X
3) TR80-13XR
Hydraulic Motor for XR-14 Trencher
Hydraulic Motor for XR-21 Trencher
Hydraulic Motor for XR-25 Trencher
Motor to hose fitting (2 required)
Motor Sprocket (includes keys)
4) TR21-506SH Drive Chain (includes master link)
5) TR-501X
6) TR-500XR
7) TR-517
8) TR-16016X
Drive Chain Cover
Trencher Housing
Grease Fitting
Drive Sprocket (digging chain)
HBK - Hub Bearing Kit (# 9-15)
9) TR-518 Seal Protection Plate(includes cap screws)
11) TR-507 3/4” Shaft Spacer
12) 10-368A Bearing Cone (2 required)
13) 10-362A Bearing Cup (2 required)
14) TR-507B 1/2” Shaft Spacer
15) 10-25028 Shaft Seal
16) TR80-26X
17) P2-12
18) TR-520C
19) CR200-X
20) TR-508X
21) TR-518X
22) TR-510AX
22a) TR-510BX
22b) TR-510CX
22c)
TR-510DX
TR-514X
TR-515X
TR-516X
TR-16000X
TR-514FW
23)
24)
25)
26)
27)
28
28
28) NLP
Driven Sprocket
Hex Jam Nut
Holding Bolt
Drive Shaft
Spoil Auger
Grease Cylinder Assembly
Boom for 24” Depth
Boom for 36” Depth
Boom for 42” Depth
Boom for 48” Depth
Boom for 60” Depth
Shaft/Lockwasher/Bolt
Spacers (2 required) Sealed
Bearing
Idler Roller
Flat Washer
Nylon Locking Plug
22d) TR-510EX

11
Exploded Parts Diagram: MODEL XRH-35
1) TR35-501AX Motor Cover
2) TKL-30T
2a) TR35-504X
3) TR80-15XR
Hydraulic Motor
Motor to hose fitting (2 required)
Motor Sprocket (includes keys)
4) TR35-506SH Drive Chain (includes master link)
5) TR-501X Drive Chain Cover
6) TR35-500XR Trencher Housing
7) TR-517
8) TR-16016X
Grease Fitting
Drive Sprocket (digging chain)
HBK - Hub Bearing Kit (# 9-15)
9) TR-518 Seal Protection Plate (includes cap screws)
10) 10-24982 Shaft Seal
11) TR-507 3/4” Shaft Spacer
12) 10-368A Bearing Cone (2 required)
13) 10-362A Bearing Cup (2 required)
14) TR-507B 1/2” Shaft Spacer
15) 10-25028 Shaft Seal (2 Required)
16) TR80-27X Driven Sprocket
17) P2-12
18) TR-520C
19) CR200-X
20) TR-508X
21) TR-518X
22) TR-510AX
22a) TR-510BX
22b) TR-510CX
22c) TR-510DX
22d) TR-510EX
IK - Idler Kit (# 23-27)
TR-514X
TR-515X
TR-516X
TR-16000X
TR-514FW
23)
24)
25)
26)
27)
28
28
28) NLP
Hex Jam Nut
Holding Bolt
Drive Shaft
Spoil Auger
Grease Cylinder Assembly
Boom for 24” Depth
Boom for 36” Depth
Boom for 42” Depth
Boom for 48” Depth
Boom for 60” Depth
Shaft/Lockwasher/Bolt
Spacers (2 required) Sealed
Bearing
Idler Roller
Flat Washer
Nylon Locking Plug

12
CRX-7 Trench Cleaner Assembly for Model XR-7
Ref. Part
# # Description
1) 51-ARM-X7 Trench Cleaner Arm
2) TCLA-9 9 Inch (229 mm) Trench Cleaner Linkage Assembly
3) TCLA-11 11 Inch (279 mm) Trench Cleaner Linkage Assembly
4) 51-BAR-X7 Trench Cleaner Bar for 24”, 30”, & 36” Depths
5) L-3015 Pin & Collar
6) TR7-701X 4 Inch (102 mm) Dirt Shoe
7) TR7-702X 6 Inch (152 mm) Dirt Shoe
8) TR7-703X 8 Inch (203 mm) Dirt Shoe
CRX-51 Trench Cleaner Assembly for Models XR-14, XR-21, XR-25, & XRH-35
Ref. Part
# # Description
1) 51-ARM-X Trench Cleaner Arm
2) TCLA-9
3) TCLA-1 1
9” (229 mm) Trench Cleaner Linkage Assembly
11” (279 mm) Trench Cleaner Linkage Assembly
4) 51-BAR-36 Trench Cleaner Bar for 36” & 42” Depths
51-BAR-48 Trench Cleaner Bar for 48” & 60” Depths
5) L-3015
6) TR-702
7) TR-703X
8) TR-704X
9) TR-705X
Pin & Collar
8 Inch (203 mm) Dirt Shoe
10 Inch (254 mm) Dirt Shoe
12 Inch (304mm Dirt Shoe
8 Inch (152 mm) Dirt Shoe

13
VIII
MAINTENANCE
Shut off power and disconnect power source before performing maintenance.
WARNING: Diesel fuel or hydraulic fluid under pressure can penetrate the skin or
damage eyes. Fluid leaks under pressure may not be visible. Never use a bare hand
to find leaks and always wear safety goggles for eye protection. Such fluid, if injected
into the skin, must be removed within a few hours by a doctor familiar with this type
of injury. Make certain pressure is relieved and power source is disconnected
before servicing.
Length of Operation
Daily
Check As Needed for
Looseness
50 Hours * *
20 Hours * *
Maintenance Required
Grease Shaft Bearings
Tension Boom Idler Nut
Motor Drive Chain
Trencher Chain
Trencher Teeth
Spoil Auger
Trench Cleaner
As Needed
Before Each Use
Before Each Use
Assembly Option
Type of Maintenance
With normal grease gun, apply grease to grease
fitting until full. (Ref. #7 on exploded parts
diagram.)
Tighten nut to 150 lbs/ft. (203 N.m)
Adjust and lubricate. Chain should have
1/2 inch (1.25 cm) of free play.
Adjust and lubricate. Digging chain should have at
least 11/2 inches (4 cm) of free play.
Do not use diesel oil.
Excess chain tension may ruin drive components
and impair performance.
Replace if worn excessively.
Check for wear and the tightness of the two
attaching bolts.
Check mounting bolts for tightness and check free
play in the mechanism at the end of the arm.
* * More often under extreme conditions.
Chain lubricant can be any premium grade grease or commercial chain lube. The lubricant will do its best job when
applied to a warm chain. Give lubricant time to soak into the working parts of the chain before resuming operation.
XR Boom/Chain Tightening
1. Find and expose grease zerk under one of two nylon locking plugs (NLP); usually found under the plug on the
drive chain side of the boom.
2. Loosen the two bolts holding the boom.
3. Use small pumps of grease to extend the boom until there is about 3 cm of free play between middle of boom
and chain.
4. Tighten bolts holding boom 82 lb/ft.
5. Replace Nylon Locking Plugs (NLP)
13

14
IX SPECIFICATIONS
Operational Range
Model XR-7
Model XR-14
Model XR-21
Model XR-25
Model XRH-35
GPM (lpm)
8 to 14 (30.3 to 53)
10 to 20 (37.9 to 75.7)
13 to 25 (49.2 to 94.7)
16 to 25 (60.6 to 94.7)
20 to 45 (75.7 to 170.3)
Relief PSI (kPa)
1,700 to 3,300 (11,721 to 22,753)
1,900 to 3,300 (13,100 to 22,753)
2,000 to 3,300 (13,790 to 22,753)
2,000 to 3,300 (13,790 to 22,753)
2,000 to 4,200 (13,790 to 28,958)
SPEED POWER
MODEL XR-7
Gal/min
8
9
10
11
12
13
14
Feet/min
192
216
241
265
289
313
337
Litres/min
30.30
34.09
37.87
41.66
45.45
49.24
53.02
Meters/min
58.65
65.98
73.31
80.64
87.97
95.30
102.63
Shaft RPM
116
131
145
160
175
189
204
PSI
1,700
1,800
1,900
2,000
2,100
2,200
2,300
2,400
2,500
2,600
2,700
2,800
2,900
3,000
Near Actual
Torque
(lbs/ft)
266
282
298
313
329
345
360
376
392
407
423
439
454
470
kPa
11,721
12,411
13,100
13,790
14,479
15,168
15,858
16,547
17,237
17,926
18,616
19,305
19,995
20,684
N.m
361
382
403
425
446
467
488
510
531
552
573
595
616
637
Theoretical
Torque
(lbs/ft)
322
341
360
379
398
417
436
455
474
493
512
531
550
569
SPEED POWER
MODEL XR-14
Gal/min
10
11
12
13
14
15
16
17
18
19
20
Feet/min
233
256
279
302
326
349
372
396
419
442
465
Litres/min
37.87
41.66
45.45
49.24
53.02
56.81
60.60
64.39
68.17
71.96
75.75
Meters/min
70.92
78.01
85.10
92.19
99.28
106.38
113.47
120.56
127.65
134.74
141.83
Shaft RPM
107
118
129
139
150
161
172
182
193
204
215
PSI
2,000
2,100
2,200
2,300
2,400
2,500
2,600
2,700
2,800
2,900
3,000
Near Actual
Torque
(lbs/ft)
522
548
574
600
627
653
679
705
731
757
783
kPa
13,790
14,479
15,168
15,858
16,547
17,237
17,926
18,616
19,305
19,995
20,684
N.m
708
743
779
814
849
885
920
956
991
1,026
1,062
Theoretical
Torque
(lbs/ft)
632
664
695
727
758
790
822
853
885
916
948

15
DEEPS REWOP
12-RXLEDOM
nim/laG
31
41
51
61
71
81
91
02
12
22
32
42
52
nim/teeF
212
922
542
162
872
492
013
723
343
953
673
293
804
nim/sertiL
42.94
20.35
18.65
06.06
93.46
71.86
69.17
57.57
45.97
23.38
11.78
09.09
96.49
nim/sreteM
27.46
07.96
86.47
56.97
36.48
16.98
95.49
75.99
55.401
25.901
05.411
84.911
64.421
MPRtfahS
08
68
29
89
401
011
611
321
921
531
141
741
351
ISP
000,2
001,2
002,2
003,2
004,2
005,2
006,2
007,2
008,2
009,2
000,3
lautcAraeN euqroT
)tf/sbl(
587
428
368
209
149
189
020,1
950,1
890,1
831,1
771,1
aPk
097,31
974,41
861,51
858,51
745,61
732,71
629,71
616,81
503,91
599,91
486,02
m.N
460,1
711,1
071,1
322,1
672,1
033,1
383,1
634,1
984,1
245,1
695,1
laciteroehT euqroT
)tf/sbl(
809
359
999
440,1
090,1
531,1
081,1
622,1
172,1
713,1
263,1
DEEPS REWOP
52-RXLEDOM
nim/laG
61
71
81
91
02
32
52
nim/teeF
012
322
632
052
362
203
823
nim/sertiL
06.06
93.46
71.86
69.17
547.57
11.78
96.49
nim/sreteM
50.46
50.86
50.27
60.67
60.08
70.29
80.001
MPRtfahS
97
48
98
49
99
311
321
ISP
000,2
001,2
002,2
003,2
004,2
005,2
006,2
007,2
008,2
009,2
000,3
lautcAraeN euqroT
)tf/sbl(
729
379
910,1
660,1
211,1
851,1
502,1
152,1
792,1
443,1
093,1
aPk
097,31
974,41
861,51
858,51
745,61
732,71
629,71
616,81
503,91
599,91
486,02
m.N
652,1
913,1
283,1
544,1
705,1
075,1
336,1
696,1
957,1
228,1
488,1
laciteroehT euqroT
)tf/sbl(
390,1
841,1
202,1
752,1
213,1
663,1
124,1
674,1
035,1
585,1
046,1
DEEPS REWOP
53-HRXLEDOM
nim/laG
02
22
42
62
82
03
23
43
63
83
04
nim/teeF
222
442
662
982
113
333
553
773
004
224
444
nim/sertiL
17.57
82.38
58.09
24.89
99.501
65.311
31.121
07.821
72.631
58.341
24.151
nim/sreteM
76.76
34.47
02.18
79.78
37.49
05.101
62.801
30.511
08.121
65.821
33.531
MPRtfahS
38
19
001
801
611
521
331
141
941
851
661
ISP
000,2
005,2
000,3
005,3
000,4
lautcAraeN euqroT
)tf/sbl(
441,1
924,1
517,1
100,2
782,2
aPk
097,31
732,71
486,02
231,42
085,72
m.N
155,1
839,1
623,2
517,2
101,3
laciteroehT euqroT
)tf/sbl(
574,1
448,1
212,2
185,2
059,2

16


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