Big Bear BBB202SHR Installation manual

2500W SHREDDER BBB202SHR
SAFETY AND OPERATING MANUAL


2500W SHREDDER BBB202SHR
GUARANTEE
This product carries a guarantee of 12 months. If your product develops a
fault within this period, you should,in the first instance contact the retailer where the
item was purchased.
This guarantee specifically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
This guarantee does not affect your statutory rights.This guarantee is only valid in the
UK.
For further technical advice, spare parts or repair service (outside of guarantee)
please contact the customer Helpline number on 0845 607 6380
Congratulations on your purchase of a power tool from Powersmith
Ltd. We want you to continue getting the best performance from it so this
handbook includes information on safety, handling and care. Please retain this
handbook in case you need to refer to any of the information in the future.
Your power tool comes with a 12-month guarantee,so should it
develop a fault within this period contact your retailer.

GENERAL SAFETY WARNINGS
Warnings! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or serious in-
jury.
Save all warnings and instructions
for future reference.
- This appliance is not intended for use
by persons (including children) with
reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been
given supervision or instruction con-
cerning use of the appliance by a per-
son responsible for their safety.
- Children should be supervised to en-
sure that they do not play with the ap-
pliance.
- Only use the product in the manner
and for the functions described in
these instructions.
- The operator or user is responsible
for accidents or hazards occurring to
other people or their property.
- The appliance should being supplied
via a residual current device (RCD)
with a tripping current of not more
than 30mA is recommended.
- Never operate the product when you
are tired, ill or under the influence of
alcohol, drugs or medicine.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent or similarly qualified persons in or-
der to avoid a hazard.
Safety instructions
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE
Safe operating practices
1) Training
Become familiar with the owner’s manual
before attempting to operate this equip-
ment.
2) Preparation
1) Do not allow children to operate this
equipment.
2) Do not operate this equipment in the
vicinity of bystanders.
3) Wear ear protection and safety glass-
es at all times while operating the ma-
chine.
4) Avoid wearing clothing that is loose
fitting or that has hanging cords or
ties.
5) Only operate the machine in open
space (e.g. not close to a wall or other
fixed object) and on a firm, level sur-
face.
6) Do not operate the machine on a
paved or gavel surface where ejected
material could cause injury.
7) Before starting the machine, check that
all screws, nuts, bolts, and other fas-
teners are properly secured and that
guards and screens are in place. Re-
place damaged or unreadable labels.
8) Before starting the product, make cer-
tain that the feed inlet is empty.
9) Do not operate the product in the vi-
cinity of bystanders.
3) Operation
1) Keep your face and body away from
the feed inlet opening.
2) Do not allow hands or any other part
of the body or clothing inside the feed-
ing chamber, discharge chute, or near
any moving part.
3) Keep proper balance and footing at all
times. Do not overreach. Never stand
at a higher level than the base of the
machine when feeding material into
it.
4) Always stand clear of the discharge
zone when operating this machine.
5) When feeding material into the ma-
chine be extremely careful that pieces
of metal, rocks, bottles, cans or other
foreign objects are not included.
6) If the cutting mechanism strikes any
foreign objects or if the machine
should start making any unusual noise
or vibration, shut off the power source

2500W SHREDDER BBB202SHR
and allow the machine to stop. Discon-
nect from supply and take the follow-
ing steps:
- inspect for damage.
- check for and tighten any loose parts.
- have any damaged parts replaced or
repaired with parts having equivalent
specifications.
7) Do not allow processed material to
build up in the discharge zone; this
may prevent proper discharge and can
result in kickback of material through
the feed intake opening.
8) If the machine becomes clogged, shut-
off the power source and disconnect
from supply before clearing debris.
Keep the power source clear of debris
and other accumulations to prevent
damage to the power source or pos-
sible fire. Remember that operating
the starting mechanism on engine
powered machines will still cause the
cutting means to move.
9) Keep all guards and deflectors in place
and in good working condition.
10) Do not tamper with the power source
governor settings; the governor con-
trols the safe maximum operating
speed and protects the power source
and all moving parts from damage
caused by over-speed. Seek autho-
rised service if a problem exists.
11) Do not transport this machine while
the power source is running.
12) Shut off the power source and discon-
nect from supply whenever you leave
the work area.
13) Do not tilt the machine while the pow-
er source is running.
14) When feeding material into the prod-
uct be extremely careful that the
mains cable is not accidently fed into
the product.
15) Keep hands and feet away from the
cutting means at all times and espe-
cially when switching on the motor.
16) Do not touch the cutting means before
the machine is disconnected from the
supply and the cutting means have
come to a complete stop.
17) Whilst using the product ensure the
cable does not become trapped under
the wheels or support feet.
4) Maintenance and storage
1) When the machine is stopped for
servicing, inspection, or storage, or
to change an accessory, shut off the
power source, disconnect form sup-
ply, make sure that all moving parts
have come to a complete stop and,
where a key is fitted remove the key.
Allow the machine to cool before mak-
ing any inspections, adjustments, etc.
2) When servicing the cutting means be
aware that, even though the power
source will not start due to the inter-
lock feature of the guard, the cutting
means can still be moved by a manual
starting mechanism.
3) use only approved replacement parts.
5) Additional safety instructions for
units with bagging attachments
1) Shut-off the power unit before attach-
ing or removing the bag.

SYMBOLS
Warning!
Read the manual
Wear ear protection
Wear eye protection
Wear dust mask
Wear gloves
Wear foot protection
WEEE marking
Conforms to relevant safety
standards
Do not expose to rain.
Keep bystanders away.
Danger - Rotating
blades. Keep hands
and feet out of
openings while
machine is running
SWITCH OFF: Remove plug from
mains before cleaning or
maintenance
Remove plug from the mains
immediately if the cable is
damaged or cut.

2500W SHREDDER BBB202SHR
1 FEED INLET
2 HANDLE
3 HOPPER LOCKING KNOB
4 CABLE
5 MOTOR HOUSE
6 UNDERCARRIAGE
7 TRANSPORTATION WHEELS
8 RESET BUTTON / OVERLOAD PROTECTOR
9 ON/OFF SWITCH
10 HOPPER
11 HOOK
12 EJECTION SLOT
13 VENTILATION SLOTS
14 DUST BAG
15 PUSH STICK

TECHNICAL SPECIFICATIONS
Operation voltage: 230-240V~50Hz
Input power: S1:2000W,S6(40%)2500W
Water protection class: IPX4
No load speed: 2800min-1
Max cutting diameter: 45mm
Cable length: 3m
Machine weight: 19.6Kg
NOISE DATE
Sound pressure level: 90dB(A)
Guaranteed sound power level: 101dB(A)
ACCESSORIES
Push stick 1pc
Collection bag 1pc
Spanner 1pc
Allen key 1pc

2500W SHREDDER BBB202SHR
BEFORE USE AND
OPERATION
INTENDED USE
This shredder is designed for cutting
of fibrous and woody garden waste for
composting.
ASSEMBLING
•Remove all parts from package.
•Insert the two undercarriages to the
housing, align the holes on the housing
and undercarriage, and fix the undercar-
riages with 2 blocking bolts (A) using
supplied 6mm hex key. (Fig A-B)
Fig A
Fig B
A
•Assemble the wheel axle to the under-
carriage; Insert the wheels on the axle
(Fig C-E)
Fig C
Fig D
Fig E

•Fix the wheel hub (B) into the wheel,
knock on it with hammer or similar thing
until most part is insert into the wheel
axle. There may be some clearance be-
tween the wheel and the hub, it is not nec-
essary to press it to the bottom (Fig F).
Fig F
B
•When disassembling the wheel, step
on the undercarriage or wheel with one
foot, then pull the other wheel with your
two hands.(see Fig G)
Fig G
•Open the supplied dust bag, hang strips
of the bag on to the hooks (11). Locate it
under the discharge chute for collect the
ground material.(see Fig H)
Fig H
BEFORE USE
Always use the correct supply volt-
age
The power supply voltage must match
the information quoted on the tool
identification plate.
1. We recommend that you always
use the appliance supplied via a Re-
sidual Current Device (RCD) with a
tripping current of not more than 30mA.
2. Use only extension cables suitable
for outdoor use, preferably with a high
visibility cord colour. With the following
specification:
•For extension cables up to 25 meters, use
a wire cross section of 1.5mm2
•For extension cables over 25 meters
and less than 40 meters, use a wire cross
section of 2.5mm2
3. Always completely unwind cable reels.
Starting and Stopping
The machine is equipped with a safety
switch to prevent it from being switched on
again accidentally after a power failure.
Staring
•Press the green button to switch the
shredder on.
Stopping
•Press the red button to switch off.
OVERLOAD PROTECTION
Overload (e.g. blocking up of the cutting
blades) leads to a standstill of the ma-
chine after a few seconds. To protect the
motor from being damaged, the overload
switch will cut the mains automatically.
Wait at least 1 minute before restarting
by first pressing the reset button(8) and
then the on/off switch(9).
SAFETY INTERLOCK
The shredder is fitted with safety switch
on the closure between the hopper and
lower plate.
When the hopper is open or not fitted
well, the machine will not run.
Note: Make sure the hopper was fit-
ted well, after you check the hop-
per.

2500W SHREDDER BBB202SHR
OPERATION
Checking the plate hopper and
blade (Fig I-J)
Fig I
Fig J
Warning! Always wear glove
when cleaning or replacing
blade.
1. Ensure the switch is turned off,
disconnect the plug from mains
2. Unscrew the knob anticlockwise and
open the hopper.
3. Clean cut and discharge area and
remove wood sticks or objects with may
clog the blades.
4. Check the blade, when you find the
blade was damaged or blunt, Call help
line to get the spare blade.
5. Re-place the hopper and tighten up the
knob before operate the machine.
Blade replacement (See Fig K)
Fig K
The reversible blade are fixed to rotary
plate with two screws, before any
maintenance or cleaning work on the
blades, always turn the switch off and
disconnect the plug from the mains.
Warning! The blade replacement
should be carried out by qualified
people. Regrinding or Sharpening
of the blades is not recommended
unless completed by a service agent
or a similarly qualified person.
Align the slots on the board and the blade
support; insert the end of the supplied
spanner into slots to prevent rotating
when replacing the blade, then use the
supplied hex key to unscrew the screws.
Note: Always use the original spare
part for replacement.
Shredding material (See Fig L)
Fig L
Feed the material to be chopped into
the right side of the feeding funnel, the
material is pulled in by the cutting blade
automatically.

Caution! Longer material standing
out from the machine could lash out
when being pulled in by the blades!
Keep at safety distance!
Caution! When using the machine and
feeding branches into the shredder,
sometime the blades snatch and pull
the material into the machine. Watch
out your hand as it could cause
serious injury.
Only insert as much material so as to
prevent blockage of the feeding funnel.
Chop garden waste that has been stored
for some days and is wilted and damp
alternately with branches.This prevents
the cutting blades from blocking up.
Do not fill soft waste such as kitchen
rubbish into the shredder but compost
them.
Widely branched material with leaves
must be completely chopped before
new material is fed.
Take care that the chopped material can
fall freely from the ejection slot - danger
of backing up!
Caution! The ventilation must not be
covered
ADVICE ON SHREDDING
•Heavy material or branches result in
blocking of the cutting blades during
continuous cutting.
•Soft materials, such as leaves or stems
may block the feeding opening. Feed the
soft material using the supplied push
bar.
•Always feed the material to be
chopped from the right corner of the
feeding funnel.
•Check the material to be chopped
carefully. Make sure there are no stones
or nails as these could damage the
shredder seriously.
•Check for signs of vibration. Heavy
vibration is caused by damaged or worn
blades. Change the blades if necessary.
MAINTENANCE
•Take care of your machine and clean it
regularly to obtain long-lasting efficiency
and performance.
•Keep the air vents clean and free from
dust.
•Use only a warm damp cloth and a soft
brush to clean your machine.
•Never wet or spray water on the ma-
chine.
•Do not use detergents or solvents as
these could cause irreparable damage to
your machine. Chemicals can destroy the
plastic parts.
•The tightness of the fastening screws
of the undercarriage should be checked
from time to time.
•To protect the shredder from corrosion
when storing for a longer period, treat
the cutting blade with harmless oil to the
environment.

2500W SHREDDER BBB202SHR
TROUBLESHOOTING
Problem Possible cause Fault correction
The motor
does not run
The overload protection has
responded
Press the reset button, keep the
on/off switch pressed to switch
on the shredder on after a short
period
Power failure Check the power supply cord, the
plug and the house fuse
The material
to be
chopped is
not pulled in
The material is jammed in the
feed inlet
Disconnect the supply and open
the hopper, pull the material from
the feed inlet. Re-place the hopper
The cutting blade is blocked
Disconnect the supply and open
the hopper, and open the blade
cover, remove the block material,
re-place the blade cover and
hopper
The discharge chute is blocked
Disconnect the supply and open
the hopper, open the plate of the
discharge chute and clear the
jammed material
ENVIRONMENTAL
PROTECTION
Waste electrical products should
not be disposed of with household
waste. Please recycle where
facilities exist. Check with your Local
Authority or retailer for recycling advice.
For further information visit www.recycle-
more.co.uk

PLUG REPLACEMENT
Plug replacement
If you need to replace the fitted plug then
follow the instructions below.
Important
The wires in the mains lead are coloured
in accordance with the following code:
Green & yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the wires in the mains
lead of this appliance may not correspond
with the coloured markings identifying
the terminals in your plug, proceed as
follows.The wire which is coloured green
& yellow must be connected to the
terminal which is marked with E or .
The wire which is coloured blue must be
connected to the terminal which is marked
with N.The wire, which is coloured brown,
must be connected to the terminal, which
is marked with the letter L.
Warning: Never connect live or netutral
wires to the earth terminal of the plug.
Only fit an approved 13 Amp BS1363/A
plug and the correct rated fuse.
Note: If a moulded plug is fitted and
has to be removed take great care in
disposing of the plug and severed cable,
it must be destroyed to prevent engaging
into a socket.
If the supply cord is damaged it must be
replaced by a service agent or a similarly
qualified person in order to avoid hazard.

2500W SHREDDER BBB202SHR
Declaration of Conformity
We importer
Powersmith Ltd.
BA22 8RT
Declare that the product
Description 2500W/45mm Shredder
Type BBB202SHR
Complies with the essential health and safety requirements of the following directives:
EC Machinery Directive 98/37/EC until December 28th 2009 and then with 2006/42/EC from
29th December 2009
EC Low Voltage Directive 2006/95/EC
EC Electromagnetic Compatibility Directive 2004/108/EC
Noise Emission in the Environment by Equipment for Use Outdoors Directive 2000/14/EC amended by
2005/88/EEC
Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
2002/95/EC
Waste Electrical and Electronic Equipment (WEEE) 2002/96/EC and 2003/108/EC
The conformity assessment followed was according to Annex III of the directive for equipment listed in sched-
ule 1 / article 13 the chosen conformity assessment route
Internal control of production (schedule 10 / Annex V)
Notified body:TUV Rheinland Product Safety GmbH
Notified Body Identification Number: 0197
- Measured Sound Power Level 96.45dB
- Declared Guaranteed Sound Power Level 101dB
Standards conform to:
EN 60335-1:2002+A11+A1+A12+A2+A13
EN 13683:2003
EN 13683:2003/pr A1:2007
EN 50366:2003+A1:2006
ISO 3744:1995
ISO 11094:1991
EN 55014-1:2006
EN 55014-2:1997+A1:2001
EN 61000-3-2:2006
EN 61000-3-11:2000
ISSUE DATE: REV5-APR09
Authorised Signatory and technical file holder
Date: 01/04/09
Signature:
Name: Peter Harries
Powersmith Ltd.Trade House, Mead Avenue, BA22 8RT
Quality Manager

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