BiGDUG 200SA Parts list manual

1
Guide to Assembly & Usage
Shelving is safe when used responsibly. If in doubt, contact the supplier.
06/17
Important:
This unit is designed to
link to another shelving
unit. Additional upright
kit is required if using as
a free-standing unit.
If you have any missing components please take note of the part name and contact your supplier
COMPONENT CHECK LIST
Component Quantity
A
Footplate 2
B
Upright
4
C
Side Beam
12
D
Front/Back Beam 12
E
Upright Joiner
4
F
Shelf Support 6
G
Chipboard Shelf 6
Modular Garage Shelving - 200SA
Information
If in doubt, contact the supplier
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Read this guide thoroughly before
commencing assembly and retain for
future reference
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Before commencing assembly,
unpack carefully and check that all
components ordered are included
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Tools – Large rubber mallet, at blade
screwdriver and 10mm spanner
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assess for oor xing. Tall narrow bays
may require this to ensure stability
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
We recommend products over
2000mm high are xed to the wall
where possible
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Dispose of packaging materials
responsibly
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Build on a suitable level oor, which
is strong enough to support the load
and allow adequate working space
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Warning
Rules for the safe use of shelving:
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Assembly should be undertaken by a
minimum of two competent people
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Never climb on the structure or stand
on the shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Do not lean or support ladders, steps,
or other objects against shelving
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure these instructions are retained
for reference and that users are aware
of the rules for safe use
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Take care during assembly and in
use, particularly when lifting or
stretching & when using tools
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate safety clothing –
protective gloves and footwear are
recommended
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Caution
During assembly, ensure to:
Do not use in damp or wet conditions
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Load heavy items on the lower
shelves & lighter items on the higher
shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Always use safety steps to reach
high shelves
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Ensure that the maximum load
carrying capacities are not exceeded
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
Please refer to the loading information
supplied for details
Wear appropriate
clothing, protective
gloves and footwear
are recommended
If in doubt please
contact your
supplier
Please read
these instructions
Inspect all packages
for damage and check
that all the components ordered
are included
Assembly should be undertaken
by at least 2 competent persons
Tools required
We recommend
this product is
xed to the oor
Caution!
During assembly
Take care when
handling heavy objects
Build on a suitable
level oor surface
Allow adequate
working space
and be aware of others
working around you
Dispose of packaging
materials responsibly
Warning
Never climb on the structure
Do no lean ladders,
steps or other
objects against the shelving
Always use safety
steps to reach high
shelves
Load heavy items
on the lower shelves
This product is designed for
hand loading only
Do not use in damp
or wet environments
Ensure that maximum
load carrying capacities
are not exceeded
Please refer
to the loading
chart supplied
for details
This product is designed for hand
loading only
Loading information
Modular Garage Shelving - 200SA
For any other layouts, please refer to your supplier for detailed
loading capacities
Shelf load capacities
Maximum permitted shelf capacities are based on UDL†.
Please note that the bay capacity may limit the maximum
load per shelf:
WE STRONGLY RECOMMEND THIS PRODUCT IS FIXED TO A SOLID WALL FOR MAXIMUM STABILITY.
OPTIONAL WALL BRACKETS ARE AVAILABLE ON REQUEST.
†UDL = Uniformly Distributed Load
200SA
Shelf width mm Load capacity per shelf
500 200kg
Maximum load per bay 200SA
Up to 1930mm high 1200kg
D
C
A
G
F
B
E

2
Note: Illustrations not to scale
06/17
1 2 3
4 5 6
Fix metal footplates
A
to both uprights
B
by locating stud on tab into lowest
keyhole and pushing down
Insert a short side beam
C
into lowest
keyholes on side of upright
B
. Tap to
secure with mallet. Repeat on second
upright
Add further side beams
C
to create
a frame. If using upright set (200SU),
repeat steps 1-3 to create second
frame and join both frames with front
and back beams
D
If joining to an existing unit, add short
beams
C
to side of unit then link to
frame with front and back beams
D
Bend tabs on shelf support beams
F
to a right angle by pushing down on
oor and slide into slots inside front
and back beams
D
Then fold tabs back with a screwdriver
to prevent the supports from coming
loose. Repeat for additional levels
7 8 9
Fit a pair of joiners
E
into top 2
keyholes in both sides of each upright
B
. Tap into place ensuring they are the
correct way up
Take one half upright
B
and place over
the joiners
E
so the studs t in the
lowest keyholes. Tap with a mallet until
the two uprights are touching
Add remaining uprights
B
then join
with side
C
and front beams
D
. Add
remaining shelf supports as steps 5-6
10 11 12
Place chipboard shelves
G
onto each
beam level ensuring they sit inside the
grooves on each beam
The unit is now complete and can be
positioned ready for use. Place on a
solid, load bearing oor and check level
For maximum stability, we recommend
using two wall brackets and securing to
a solid wall at the top of unit as shown
F
Tip: Check beam is correct
way up and tted to short
side of upright as shown
D
Important:
Fit front and back
beams to long face of
upright with side beams
on inside of frames
C
D
Fit upright
joiners this
way up
B
A
Tip: Ensure upright is
correct way up as shown
D
D
F
F
E
E
C
Assembly – 200SA