Bilanciai PTE LW Instruction manual

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Soc.CoopBilanciai 08/03/2017Page1
Code81320488
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PTE‐LW
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ForkliftMod.PTE_LW
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ManualforUseandMaintenance
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
ListofContents:
General….……………………………………………………………………………….5
Symbols……….………………………………………………………………………….7
PurposesofthisDevice….……………………………………………………….8
ForbiddenOperations..……………………………………………………………9
1GeneralInformation………………..…………………………………….11
1.1DECLARATIONOFCONFORMITY……………………………………….11
1.2IdentificationPlateandCapacityPlates………...................12
1.2.1IdentificationPlate…….............................................13
1.2.2CapacityPlate………................................................... 14
1.2.3IdentificationPlateoftheMechanicalUnit…………….15
1.3Description….…………………………………..................................16
1.4ContactingtheTechnicalCustomerService……………..…..…...17
1.4.1SpareParts……..………………………....................................17
1.5Warranty…………………………………….........................................17
2SafetyPrescriptions………………………………………………………….18
2.1Disclaimer…………………………………………………….....................18
2.2SafetyPrescriptionsfortheMechanicalUnit.……….………….18
3Test,DeliveryandInstallation…………………………………………20

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3.1Test………..………………………………….........................................20
3.2DeliveryoftheWeighingSystem..........................................20
3.3DimensionsandWeightofthePackaging……………….………….22
3.4HandlingPTE_LW………………………………………………………………23
3.5InthePackage………………………..………………………………………….23
3.5.1EnvironmentalConditions............................................23
3.6Installation…………..…………………………………………………………….24
3.7InstallingForksonthePTE_LWPlates………………………………..30
3.8InstallingConnectingCables………………………………………………36
3.9ProcedurefortheCalculationoftheResidual
CapacityofaForkliftwithaScaleMod.PTE_LW.……....……….38
4TechnicalData……….………………………………………………………….41
4.1Dimensions……………………….……………………………………………….42
5Maintenance………………………………………………………………………43
5.1Foreword……………………………………………………………………………43
5.2MaintenanceofMechanicalParts……..………………………………44
5.2.1BeforeeveryWorkingRoutine....................................44
5.2.2EveryWorkingWeek...................................................45
5.2.3CleaningtheMachine………………...................................45
5.2.4Greasing………................................................................45
5.2.5Disposal…………..............................................................45

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6ATTACHMENTS………………………..……………………………………...46
6.1ConnectionDiagram…………………………….…………………………….47
6.2ConnectionDiagram……………….………………………………………….48

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General:
Thismanualaimsatlettingtheoperatorknowwithtexts,photosandfigures,thebasic
prescriptionsandcriteriafortheinstallation,thepropersafeuseofthisweighing
instrumentanditsmethodicalmaintenance.
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Alwayskeepthismanualhandy!
Alwaysfollowtheinstructions.
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Theoperatorisdirectlyinchargeofthesafeoperationoftheinstallation,sohemusthave
receiveddetailedtraining.
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Theusermustmakesurethattheinstallationcomplieswiththerulesinforce.
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Thedevicemustbeinstalledonlybyspecializedpersonnelafterreadingandunderstanding
thismanual.
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“Specializedpersonnel”meanstrainedandexperiencedpersonnelexpresslyauthorized
bythepersoninchargeoftheinstrumentsafetytoinstall,useandmaintainit.
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Fornoreason,theuserisauthorizedtotamperwiththeinstallation.
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RefertotheclosestServiceCentreincaseofanomaly.
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Anyattemptofdisassembling,modificationbytheuserornon‐authorizedpersonnelvoids
thewarrantyandthemanufacturerisnomoreresponsibleforpossibledamagesor
injuries.
Thefollowinginformationandpicturesareupdatedatthedateofissuing.
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SOCIETA’COOPERATIVABILANCIAIkeepsoptimizingtheirproducts,whichleadstopossible
modificationstosomecomponentoftheinstallation.
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AlltechnicalinformationinthismanualbelongexclusivelytoSOCIETA’COOPERATIVA
BILANCIAIandmustbeconsideredconfidential.
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Therefore,itsreproductionanddisclosure,evenifpartial,isforbiddenwithoutthe
manufacturer’swrittenauthorization.
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Inthismanualcannotbeusedforanyscopeotherthaninstallation,useandmaintenance.

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Somepicturescanshowtheweighingsystemwithoutsafetyprotections.Donotusethe
installationinsuchconditions,justtakeawaythesafetyprotectionfortherequired
reparationsandmaintenanceandthenrestorethesafetyprotections.
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Symbols:Herearethesymbolsinthismanualtocallthereader’sattentiononthe
differentdangerlevelsduringtheuseandmaintenanceoftheinstrument
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DANGER!!
WARNING!!
CAUTION!!
INSTRUCTION
Note:
Im
p
ortant
p
rocedureorinformation
Informationorprocedurewhich,ifnotcarefully
carriedout,couldcausedeathorseriousinjury
Informationorprocedurewhich,ifnotcarefullycarried
out,couldcauselightinjurytopeopleordamagestothe
instrument
Informationorprocedurewhich,ifnotcarefully
carriedout,causedeathorseriousinjury
Informationorproceduregivingtheoperatoradviceonhowto
usetheinstrumentproperlytostretchitslife,avoiddamagesor
lossofprogramming,optimizeitsoperationcomplyingwiththe
metricrules

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PurposesofthisDevice:
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Thismachinehasbeendesignedtoliftandweighitemsonpalletorincrateswhichweight
doesnotexceedthecapacitywrittenontheidentificationplate.
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Toliftloadswhichcenterofgravityiswithinthetwocentrelinesoftheforks.
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Unpackageditemscanonlybeweighediftheyaresteadilyandsafelyplaced.
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Anyotherdifferentuseis“NOTALLOWED”.
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ForbiddenOperations:
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Themainpurposeofthisinstrumentisweighinggoods.
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Itisforbiddentooperatethismachinewithouttheneededprecautionsforitssafeuse.
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Itisforbiddentousethesemachinesinplaceswithpotentiallyexplosiveatmosphereor
wherethereisfiredanger.
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Itisforbiddentousethemachinesonslopingornotperfectlysmoothsurfaces.
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Itisforbiddentousethismachinetoliftandweighwhichshapeanddimensionsdonot
assurestability.
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Itisforbiddentodragorpullnotperfectlyliftedgoods.
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Itisforbiddentocarrypeopleontheforks.
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Itisforbiddentoweightheloadonjustonefork.
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Itisforbiddentoliftandweigh:

‐toxicsubstances
‐radioactivesubstances
‐flammableorexplosivesubstances.
‐unpackagedfood.
‐biologicallyormicrobiologicallycontaminantsubstances.
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OtherusesareallowedonlyifexpresslyauthorizedbySOCIETA’COOPERATIVA
BILANCIAI.
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Carefullyfollowthismanualtooperatethisdevice.
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Incaseyoudetectsomethinginthedevicenotmatchingwiththismanual,ask
yourdealerforclarificationsorgetintouchwiththeSOCIETA’COOPERATIVA
BILANCIAIcustomerservice.

INSTRUCTION

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GeneralInformation1
1.1DECLARATIONOFCONFORMITY
We SOCIETÀ COOPERATIVA BILANCIAI A.R.L.
Via S. Ferrari, 16
41011 Campogalliano - MODENA
declare upon our sole responsibility that the product
PTE-LW and its options
described in this declaration, complies with the relevant harmonised standards
of the European Union:
2014/30/UE (EMC): EN61000-6-3:2007
EN61000-6-4:2007
2014/35/UE (LVD) : EN60950-1:2006
2014/31/UE (NAWI):EN45501:1992
The product is also suitable for the creation of non-automatic weighing instruments approved
with the “UE Type Approval Certificate” in conformance with the requirements of Directive
2014/31/EU (NAWI). .
The product bears CE marking.
Campogalliano, 2/05/2016 Signed for and on behalf of
the manufacturer

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1.2
IdentificationData
andCapacityPlates
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 
23
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Key
1. Identificationplateseefig.1.2.1page13
2. Identificationplateseefig.1.2.2page14

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3. Identificationplateofthemechanicalunitseefig.1.2.3page15
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1.2.1IdentificationPlate
IntheidentificationplateyouwillfindtheSerial‐numberandthemaxcapacity.
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Figure1.2.1IdentificationPlate
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Key
1. AccuracyClass
2. S/Nserial‐number
3. Maximumcapacityorfullscale
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
1.2.2CapacityPlate

Figure1.2.2CapacityPlate
(SeeKeyonpage12)

InstallingaPTE_LWonaforkliftmodifiesthemachine,sothecapacitieswrittenby
theforkliftmanufacturermustbeproperlyreduced.(seeparagraph3.9onpage38)

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PTE‐LW
Thecapacityplate(above)appliedbytheinstallerofthescale(closetotheoneby
theforkliftmanufacturer)enliststheactualcapacitiesoftheforkliftwiththe
PTE_LWweighingsystemonboard.


1.2.3IdentificationPlateoftheMechanicalUnit

Figure1.2.3IdentificationPlateoftheMechanicalWeighingUnit
(SeeKeyonpage12)
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


INSTRUCTION

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Code81320488
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PTE‐LW
Fornoreasonthedataontheplatescanbemodifiedorremoved.
Incaseoftamperingorremovalthewarrantyisvoidandthemanufacturing
companyisnomoreinchargeofanypossiblematerialandeconomicdamagethat
maybecaused.



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1.3

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PTE‐LW
Description
PTE_LWisanelectronicweighingsystem.
Theweightisdisplayedonanelectronicinstrumentonboardandconnectedtoan
autonomouspowersupply.
Theweightisdetectedbytwoloadcells.

1.4
ContactingtheTechnicalCustomerService.

Whenspecializedtechniciansareneededbecauseofoperatinganomaliesorfailures,please
directlycontactthemanufacturerortheclosestServiceCentrebyfax.

1.4.1SpareParts
AllsparepartordersshallbedirectlyaddressedtothemanufacturerortheclosestServiceCentre
byfax.

1.5
Warranty

Thewarrantytermsarespecifiedinthesalecontract.



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PTE‐LW
SafetyPrescriptions2
2.1
Disclaimer

Thismachinehasbeenmanufacturedtakingintoaccounttheaccidentpreventionregulationsin
force,sotheconstructorisnotliablefor:

‐Improperuseofthemachine
‐Useofthemachinebyuntrainedandunauthorizedpersonnel
‐Poormaintenance
‐Unauthorizedmodificationsorinterventions
‐Totalorpartialfailuretocomplywiththeinstructions
‐Non‐genuineornonpropersparepartsforthemodel
‐Extremeenvironmentaleventswhicharenotspecifiedintheconditionsofuse


2.2
SafetyPrescriptionsfortheMechanicalPart

Beforetransporting,operating,maintainingthemachine,readcarefullytheinformationinthis
manual;incaseofdoubts,contacttheclosestServiceCentreordirectlythemanufacturer.



‐Theemployerorthepersoninchargeofsafetyshallprovidetheoperatorswithindividual
protectionssuchasgloves,masks,suitableshoescomplyingwiththelawsandrules
concerningsafetyandhygieneintheworkplace.

‐Thismachineshallbeoperatedbypersonneldeemedsuitableforworkingreliablyandwith
thephysicalfeaturesandskillsandattitudeneededtocarrytheworkout.


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PTE‐LW
‐Usetheweighingmachineforgoodsonpallets;incasethegoodsarenotonpalletsorare
notincontainersorcrates,makesureabouttheirstabilityand,ifneeded,securethem
properly.

‐Thepalletlengthshallnotexceedtheforks.

‐Neveroverloadtheliftingandweighingunit;themaximumallowedloadsareintheplates
ofthereducedcapacities(seefig.1.2.2onpage14).

‐Respecttheviabilitysignsinthecompany.

‐Keepthesafetydistancefromthebenchedges.

‐DonotusefaultyforkliftandPTE_LWweighingsystemtogether.

‐Beextremelycarefulwhileliftingtheload.

‐Incaseforksorliftingcolumnsaretilting(rotating),beforeweighing,placetheforks
perfectlyhorizontalandtheliftingcolumnsperfectlyvertical.

‐Donotliftorweightheloadonjustoneforkbutdistributeituniformlyonbothforks.

‐Donotleavethemachineunattendedwhentheloadislifted.

‐Donotparkthemachinealongthetransitlanes,safetyandemergencyexits,andkeep
clearfireextinguishers.

‐Whileloweringtheforks,beextremelycarefulaboutthingsorpeopletransitingor
standingclosetotheforklift.


Test,DeliveryandInstallation3
3.1

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Code81320488
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PTE‐LW
Test

AllproductsfromCoopBilanciaiarecheckedandtestedineverycomponent.
Duringsuchtesttheyundergoarepetitiveseriesofcompleteworkingcycles.
Inthatphase,possiblefailuresduetodefectivecomponentsarepointedout.
Thisprocedureguaranteesaworkingandreliableproductasfarasallitscomponentsare
concerned.




3.2
DeliveryoftheWeighingSystem


Carefullyrespecttheinstructionsonthepackagingoftheinstrument.
Boththetransportandthestoragemustbecarriedoutwithparticularcare.




AllthegoodsCoop.Bilanciaidelivershavebeencheckedbeforeleavingthe
company.

Theinstrumentsaredeliveredinaspecialpackagingandproperlyprotected.


CAUTION!!