Cascade UTF2-08-1004-1885315 User manual

U
Us se e a an nd d m ma ai in nt te en na an nc ce e m ma an nu ua al l
P
Pa ar rt t N Nu um mb be er r
C
Ca at ta al lo og g n nu um mb be er r
S
Se er ri ia al l n nu um mb be er r
ORIGINAL INSTRUCTIONS
Via dell’Artigianato 1
37050 Vago di Lavagno (VR) – ITALIA -
Tel. [phone] Fax [phone]
www.cascorp.com
UTF
UTF2-08-1004-1885315
UTF2-08-1004-1885315

2
INDEX
1introduCTION............................................................................................................................................. 3
1.1PREMISE ............................................................................................................................................................... 3
1.1.1TYPOGRAPHICAL CONVENTIONS ........................................................................................................... 3
2APPLIANCES CLAMP ............................................................................................................................... 4
2.1PRODUCT PURPOSE ......................................................................................................................................... 4
2.1.1MANUFACTURER’S INTENDED USE ........................................................................................................ 4
2.1.2IMPROPER AND FORBIDDEN USE ........................................................................................................... 4
2.1.3TECHNICAL FEATURES .............................................................................................................................. 5
2.2NAMEPLATE LEGEND ....................................................................................................................................... 6
3Map of device sets .................................................................................................................................... 8
3.1.1MAIN GROUPS ............................................................................................................................................... 8
3.1.2FRAME GROUP ............................................................................................................................................. 9
3.1.3MOUNT GROUP........................................................................................................................................... 10
3.1.4HYDRAULIC SYSTEM SET ........................................................................................................................ 11
3.1.5HYDRAULIC VALVE 6533441.................................................................... Error! Bookmark not defined.
3.1.1ARM GROUP................................................................................................................................................. 14
3.1.2ARM SUBASSEMBLY................................................................................... Error! Bookmark not defined.
3.1.6ARM SUBASSEMBLY................................................................................... Error! Bookmark not defined.
3.1.7CONTACT PAD GROUP 6828133 ............................................................. Error! Bookmark not defined.
3.1.8BACKREST GROUP ..................................................................................... Error! Bookmark not defined.
3.1.9BUMPER ASSEMBLY.................................................................................................................................. 16
3.1.10BUMPER ASSEMBLY................................................................................... Error! Bookmark not defined.
3.1.11CONTROL BOX ASSEMBLY ....................................................................... Error! Bookmark not defined.
CONTROL BOX ASSEMBLY ............................................................................................. Error! Bookmark not defined.
4GENERAL SAFETY REGULATIONS ...................................................................................................... 17
4.1SAFETY PLATES AND PICTOGRAMS .......................................................................................................... 18
4.2RESIDUAL HAZARDS ....................................................................................................................................... 18
5OPERATIVE INSTRUCTIONs .................................................................................................................. 19
5.1DESCRIPTION OF MANOEUVRES ................................................................................................................ 19
5.2IMPORTANT RECOMMENDATIONS FOR CORRECT DEVICE INSTALLATION .................................. 19
5.2.1PRELIMINARY INFORMATION ................................................................................................................. 19
5.2.2SCALING THE HYDRAULIC SYSTEM ..................................................................................................... 19
5.3INSTALLATION ................................................................................................................................................... 21
5.3.1HYDRAULIC CONNECTION ...................................................................................................................... 23
5.4USE ....................................................................................................................................................................... 23
6mAINTENANCE ....................................................................................................................................... 24
6.1PRECAUTIONS .................................................................................................................................................. 24
6.2UNAUTHORISED ALTERATIONS .................................................................................................................. 24
6.3CLEANING .......................................................................................................................................................... 24
6.4CHECK ON ROD AND TUBING ...................................................................................................................... 24
6.5ROUTINE MAINTENANCE ............................................................................................................................... 24
6.6BOLT TORQUE WRENCH SETTING ............................................................................................................. 25
6.7SLIDERS .............................................................................................................................................................. 25
6.7.1GREASING .................................................................................................................................................... 25
6.7.2REPLACING THE SLIDERS ....................................................................................................................... 26
6.8REPLACING AND DISMANTLING THE OPENING AND CLOSING CYLINDERS ................................. 27
6.8.1GREASE LUBRICATION ............................................................................................................................. 27
7TROUBLESHOOTING ............................................................................................................................. 33
EC DECLARATION FORM (FAC-SIMILE) ........................................................................................................... 34

3
1 INTRODUCTION
1.1 Premise This manual contains instructions and warnings and
must be kept with the product, as it represents one of the
device’s fundamental safety requisites.
The manual should be kept carefully and should be
diffused and made available to all interested parties.
Warnings are aimed at safeguarding the safety of those
exposed to the product against residual risks.
The instructions herein provide indications on the most
suitable behaviour to be adopted for the correct use of
the APPLIANCES CLAMP as intended by the
manufacturer.
No part of this manual may be copied, reproduced or
transmitted in any way using any electronic, mechanical
or photographical means without express permission to
do so by CASCADE ITALIA S.r.l.
1.1.1 TYPOGRAPHICAL CONVENTIONS
This user manual uses the following typographical conventions:
Symbol Meaning
NOTE The notes contain important information outside the
main text and should be read carefully.
CAUTION
Caution messages contain the procedures described
in the manual that must be observed, non-compliance
may cause damage to the device.
ATTENTION Attention messages indicate the particular procedures
that must be observed to avoid harm to the operator.
The text, pictures and drawings contained in this manual are exclusive property of
CASCADE ITALIA S.r.l.
No part of this document may be copied, reproduced or transmitted in any way using any electronic,
mechanical or photographic means without express permission
to do so from CASCADE ITALIA S.r.l.
The equipment by Cascade Italia S.r.l. described in this manual has been built in according with
Machinery Directives 2006/42/CE.
i

4
2 APPLIANCES CLAMP
2.1 Product purpose
2.1.1 Manufacturer’s intended use
The horizontal camping device for appliances has
been designed and manufactured to consent the
handling of loads that are not pallet-mounted. The
arms have rubber contact pads and the
dimensions of the gripping arms vary according to
the type of load to be handled.
2.1.2 Improper and forbidden use
Horizontal gripping devices must not be used in the
following ways:
to manoeuvre loads sideways with the
outside of the arms using the open/close or
shift functions;
to drag or push loads on the floor or stocked
loads;
to manoeuvre bodies with cylindrical
surfaces;
to manoeuvre people or animals;
to manoeuvre bodies gripped by the tip of
the arm only;
manoeuvring loads when people or animals
are present in the device’s work area;
manoeuvring unstable loads;
manoeuvring groups of different sized cartons
at the same time;
The purpose of horizontal gripping devices is to
grip, handle, unload and stock boxed material.
Such devices may feature incorporated or semi-
incorporated side shift for lateral load regulation.
to manoeuvre groups of cartons with missing
cartons
repeated use of the lifting lever on the control
panel when the load gripped between the
arms is in contact with a horizontal surface;
lifting or lowering the load when in movement.
One operation only may be performed at any
one time;

5
Manoeuvring the truck when the load is not
in line with the forklift truck’s centre line;
Manoeuvring loads that are not
gripped but are balanced on top
of the load gripped between the
arms;
Calibrating the device’s relief
valve to a pressure value grater
than that indicated on the
device’s ID plate.
2.1.3 Technical features
The device’s technical features can be deduced
from the model code printed on the EC plate.
Device type
UEA – device with pivoting arms
UTB – device with fixed arms.
UEC – device with one fixed arm (usually the left)
and a single or double pivot.
UED – device with double pivot arm
UEE - device with one pivoting arm (usually the
left) and a double pivoting arm.
UTB – carton clamp telescopic sideshifter
Side shift
0 – device without side shift
1 – device with semi-built-in side shift
2 – device with built-in side shift

6
2.2 Nameplate Legend

7

8
3 MAP OF DEVICE SETS
3.1.1 Main groups
Fig. 2.2.1 Map of main groups
Ref. Q.ty Descrizione Description CODICI / CODES
1 2 Cilindro Cylinder assy 6566052
2 2 Cilindro Cylinder assy 6552412
3 1 Gruppo Protezione Bumper 6583521
4 1 Ganascia sinistra Arm subassembly left 6583490
5 1 Ganascia destra Arm subassembly right 6583512
6 1 Impianto oleodinamico Hydraulic group 6563775
7 1 Telaio Frame group 6522766
1
2
4
5
6
7
3

9
3.1.2 Frame group
Fig. 2.3.2 Map of frame group
6522766
ANZ.
N° BESCHREIBUNG CODE
1 CAPSCREW M6x16 6400227 12
2 CAPSCREW M14x70 6405055 12
3 WASHER M14 6406255 12
4 BEARING 6432009 16
5 BLOCK SLIDER 6432033 12
6 NUT 6504163 2
7 MOUNTING PLATE 6506606 1
8 MOUNTING PLATE 6506607 1
9 GUIDE BAR DUAL 6504121 2
10 SPACER 6540046 8

10
3.1.3 Mount Group