Still RX70-40 User manual

Original instructions
LPG trucks
RX70-40
RX70-45
RX70-50
7335 7336 7337 7338
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Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
List of abbreviations ................................................... 2
Your truck .......................................................... 3
General ............................................................ 3
CElabelling ......................................................... 4
EC declaration of conformity in accordance with Machinery Directive ............... 5
Accessoriesoverview ................................................. 6
Labelling points overview ............................................... 7
Nameplate .......................................................... 8
Production number . . . ................................................ 8
StVZO(RoadTrafficLicensingRegulations)information ........................ 9
Using the truck ....................................................... 9
Proper usage ........................................................ 9
Proper use during towing .............................................. 10
Impermissibleuse ................................................... 10
Placeofuse ........................................................ 10
Usingworkingplatforms ............................................... 12
Information about the documentation ..................................... 13
Documentationscope ................................................ 13
Supplementarydocumentation .......................................... 14
Issue date and topicalityoftheoperatinginstructions .......................... 15
Copyrightandtrademarkrights .......................................... 15
Explanation of information symbols used . . ................................ 15
List of abbreviations .................................................. 16
Definitionofdirections ................................................ 18
Schematicviews .................................................... 18
Environmental considerations .......................................... 20
Packaging ......................................................... 20
Disposal of components and batteries ..................................... 20
2Safety
Definition of terms used for responsible persons ............................. 22
Operatingcompany .................................................. 22
Specialist .......................................................... 22
Drivers ........................................................... 23
Basic principles for safe operation ....................................... 25
Insurance cover on company premises .................................... 25
Changes and retrofitting ............................................... 25
Changes to the overhead guard and roof loads .............................. 27
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Warning regarding non-original parts ..................................... 27
Damage, defects and misuse of safety systems . . . ........................... 28
Lengthoftheforkarms ................................................ 28
Tyres ............................................................. 29
Medicalequipment ................................................... 30
Exercise caution when handlinggasspringsandaccumulators .................. 31
Lengthoftheforkarms ................................................ 31
Residual risk ....................................................... 33
Residual dangers, residual risks ......................................... 33
Specialrisksassociatedwithusingthetruckandattachments ................... 34
Overview of hazards and countermeasures ................................. 36
Danger to employees ................................................. 39
Safety tests ........................................................ 40
Regularsafetyinspectionofthetruck ..................................... 40
Carrying out regular safetyinspectionsontheLPGsystem ..................... 40
Regularly checking the level of harmful substances in the exhaust gas . . . . ......... 41
Insulationtesting .................................................... 42
Safety regulations for handling consumables ............................... 43
Permissibleconsumables ............................................. 43
Oils .............................................................. 44
Hydraulicfluid ...................................................... 45
Batteryacid ........................................................ 46
LPG .............................................................47
Coolant and cooling fluid .............................................. 50
Disposalofconsumables .............................................. 50
Emissions ......................................................... 52
3Overviews
Truck overview ..................................................... 56
Overview of driver's compartment ........................................ 57
Operating devices and display elements ................................... 58
Display operatingunit ................................................. 58
Operatingdevicesforhydraulicanddrivingfunctions .......................... 58
Doublemini-lever .................................................... 60
Three-way mini-lever ................................................. 61
Four-waymini-lever .................................................. 62
Joystick4Plus ...................................................... 63
Fingertip .......................................................... 64
Miniconsole ....................................................... 65
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Table of contents
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4 Operation
Checks and tasks before daily use ....................................... 68
Visualinspections ................................................... 68
Checkingthesidecoverislocked ........................................ 70
Climbingintoandoutofthetruck ........................................ 71
Climbing into and out of a truckwitharaiseddriver'scab ....................... 72
Shelvesandcupholders .............................................. 74
AdjustingtheMSG65/MSG75driver'sseat ................................ 75
Adjustingthearmrest ................................................. 79
Adjustingthesteeringcolumn ........................................... 80
Unlockingtheemergencyoffswitch ...................................... 81
Switchingonthekeyswitch ............................................ 81
AccessauthorisationwithPINcode(variant) ................................ 84
Operating the signal horn .............................................. 94
Seatbelt .......................................................... 94
Usingthedriver'scab ................................................. 97
OpeningtheLPGcylindervalve ......................................... 97
Opening the LPG cylinder valve for a double-cylinder holder . . . ................. 99
OpeningtheLPGtankshut-offvalve ......................................101
Starting the engine ...................................................103
Checking the brake systemforcorrectfunction ..............................104
Checkingthesteeringsystemforcorrectfunction ............................105
Checking the emergency off function .....................................105
Zero adjustment of the loadmeasurement(variant) ...........................106
Checking the vertical lift mast position (variant) for correct function . ...............107
Fillingthewashersystem ..............................................108
Cleaning the dust valve ...............................................109
Operating the display-operating unit ......................................110
Displays ........................................................ . . 110
Adjustingthedisplays ................................................11
1
Symbolsinthedisplay ................................................112
Settingthedateortime ................................................117
Resetting the daily kilometres and daily operating hours .......................118
Setting the language . . ...............................................118
Softkeys for operating various equipment variants ............................119
Configuring Blue-Q efficiencymode ......................................119
Shock recognition (variant) .............................................120
Additional settings ...................................................121
Blue-Q efficiency mode ...............................................122
Functional description . ...............................................122
Switching off additional consumers .......................................123
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SwitchingefficiencymodeBlue-Qonandoff ................................123
Driving ............................................................125
Safety regulations when driving .........................................125
Roadways ........................................................ . 127
Settingthedriveprogrammes ...........................................129
Actuating the vertical rockerswitchforthe"drivedirection",joystick4Plusversion ....130
Actuatingthedrivedirectionswitch,mini-leverversion .........................130
Actuating the drive direction switch, fingertip version ..........................131
Actuating the vertical rockerswitchforthe"drivedirection",joystick4Plusversion ....131
Actuatingthedrivedirectionswitch,mini-consoleversion ......................132
Startingtodrive .....................................................132
Starting drive mode, dual pedal version (variant) . . ...........................134
Operatingtheservicebrake ............................................137
Actuating the mechanical parking brake ...................................138
Steering ...........................................................140
Driving on ascending and descending gradients . . ...........................141
Driving on ascending and descending gradients . . ...........................142
Reducing speed with a raisedload(variant) ................................143
Automatic shut-off of the internal combustion engine (variant) ...................143
Parking ...........................................................144
Parking the truck securelyandswitchingitoff ...............................144
Wheel chock (variant) ................................................146
Lifting ............................................................147
Lifting system variants ................................................147
Automaticliftcutout(variant) ...........................................147
Liftmastverticalposition(variant) ........................................148
Typesofliftmast ....................................................152
Malfunctionsduringliftingmode .........................................153
Hydraulicblockingfunction .............................................155
Lifting system operatingdevices .........................................155
Controlling the lifting system using a double mini-lever .........................157
Controllingtheliftingsystemusingatriplemini-lever ..........................158
Controlling the lifting system using a quadruple mini-lever ......................159
Controllingtheliftingsystemusingthejoystick4Plus ..........................160
Controlling the lifting system using the fingertip . . . ...........................162
Changing the fork arms ...............................................163
Forkextension(variant) ...............................................165
Operationwithreversibleforkarms(variant) ................................167
Handling loads ......................................................169
Safety regulations when handing loads ....................................169
Beforetakingupload .................................................170
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Loadmeasurement(variant) ...........................................171
Pickinguploads .....................................................174
Danger area .......................................................175
Transportingpallets ..................................................176
Transporting suspended loads ..........................................176
Loadpickup ...................................................... . 177
Transportingloads ...................................................181
Settingdownloads ...................................................182
Shakefunction(variant) ...............................................18
3
Drivingonlifts ......................................................187
Driving on loading bridges .............................................188
Attachments .......................................................190
Fittingattachments ..................................................190
Releasingthepressurefromthehydraulicsystem ............................192
General instructions for controllingattachments .............................194
Controlling attachments using a double mini-lever ............................196
Controlling attachments using the double mini-lever and the 5th function ...........198
Controlling attachmentsusingatriplemini-lever .............................200
Controlling attachments using the triple mini-lever and the 5th function .............202
Controlling attachments using a quadruple mini-lever .........................204
Controlling attachments using the quadruple mini-lever and the 5th function .........206
Controllingattachmentsviathejoystick4Plus ...............................208
Controlling attachments using the joystick 4Plus and the 5th function . . . ...........209
Controlling the attachments with the fingertip ...............................210
Controlling attachments with the fingertip and 5th function ......................211
Clamp locking mechanism (variant) ......................................213
Taking up a load using attachments ......................................216
Auxiliary equipment ..................................................217
Switchingthelightingonandoff .........................................217
Switching the working spotlightforreversetravelonandoff .....................218
Switching the rotating beacon on and off . . . ................................219
Switchingthehazardwarningsystemonandoff .............................219
Switching the turn indicatoronandoff .....................................220
Switching the double working spotlights on and off. ...........................223
STILLSafetyLight(variant) .............................................225
Operating the windscreenwiper/washer ...................................226
Fillingthewashersystem ..............................................226
FleetManager (variant) . ...............................................227
Shock recognition (variant) .............................................227
Cruisecontrol(variant) ................................................227
Driverrestraintsystems(variants) .......................................231
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Ceilingsensor(variant) ...............................................231
Cab ..............................................................237
Opening the cab door .................................................237
Opening the side windows . . . ..........................................237
Closing the cab door .................................................238
Opening the side windows . . . ..........................................238
Closingthesidewindows ..............................................239
Operatingtheinteriorlighting ...........................................240
Operating the rear window heating .......................................241
Radio(variant) ......................................................241
Heatingsystem(variant) ..............................................242
Air conditioning (variant) ...............................................243
Trailer operation ....................................................244
Towedload ....................................................... . 244
Coupling pin in the counterweight ........................................245
Automatictowcoupling ...............................................247
Towingtrailers ......................................................255
Display messages ...................................................257
Displaycontent .....................................................257
Errorcodetable .....................................................257
General messages ...................................................260
Drive-specificmessages ..............................................269
Refuelling .........................................................277
Changing the LPG cylinder .............................................277
Changing the LPG cylinder in a double-cylinder holder ........................280
FillingtheLPGtank ..................................................282
Procedure in emergencies .............................................285
Emergency shutdown ................................................285
Procedureiftrucktipsover .............................................286
Emergency hammer ..................................................287
Emergency lowering .................................................288
Towing .......................................................... . 291
Jump-starting ......................................................293
Disconnectingthebattery ..............................................294
Transporting the truck ................................................296
Transport ..........................................................296
Craneloading ......................................................298
Cleaning ..........................................................302
Cleaning the truck ...................................................302
Cleaning the electrical system ..........................................304
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