Binaca Pumps 5000 Series User manual

Precision Peristaltic Pump
5000 Series Manual

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Precision Laboratory Peristaltic Pump
5000 Series
5000 Series Pumps
5000 Series Product Appearance
A——Drive
B——Pump Head
C——Power Switch
D——Power Port
E——External Control Input Port
Series 5000 Peristaltic Pumps are
suitable for optimum and precision
filling applications for pharmaceutical,
biotech, and the food and beverage
industry. These Peristaltic Pumps have
flow rates up to 12000 mL/min. All
models accept continuous tubing to
prevent cross contamination.
•
4.3 inch Color Touch Screen Control
•
Dynamic Display Working Status
•
Flow Data, Parameters and System Settings
Displayed on the Screen
•
Intelligent Calibration and Online Micro
Adjusting Function
•
Three Measurement Modes - Fixed Volume
Measurement, Fixed Time and Vo
lume, Timer
Start and Stop
•
Can load different pump heads - YZ1515x,
YZ2515x Easy Load Pump Head; MC Series
Multi-Channel Pump Head (MC1-MC12);
SN
Series Standard Pump Head (SN15,SN25)

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Precision Laboratory Peristaltic Pump
5000 Series
5000 Series Keyboard Instruction
Stop Button Start Button Full Button CW/CCW Button
Stop Button
Press this button to stop the pump.
Full Button Press this button to allow the pump to operate at the highest
speed (when in stop-state or transferring-state).
CW/CCW Button
Press this button to reverse the transfer direction.
Start Button
Press this button to start the pump.
5000 Series Operation Interface Instruction
1. Main Interface
When power is ON, the screen will be displayed as below, see next page for further
descriptions.
Volume 50.00 ml
Time 2.00 s
Current 0.00 ml
Fixed volume On
Dispensing Off
Pump Head YZ1515x
Tubing Size 17#
2012-3-15 8:45:05 AM
800.00
ml/min
C B A D E
275.86 rpm
/
F
KJI
G H
Setting Calibration Date&Time
Volume TimingDispensing

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Precision Laboratory Peristaltic Pump
5000 Series
A. Speed/Flow Rate Display: Under the flow rate mode, system settings will be
displayed. Under the rotating speed mode, flow rate will be displayed.
B. Real-time Dynamic Display：Display the current running state.
C. Real-time Parameter Display：
I. Fixed Volume Mode (ON) – Enter the Volume Desired. Screen will
display Volume Entered, Flow Rate, Volume in Real-Time, Run Time
II. Dispensing Mode (ON) – Enter the Volume Desired and Run Time. If
Run Time is too short, warning will display until the correct
combination is entered. NOTE: Extend the Run Time. Screen will
display RPM, Flow Rate, Volume Entered, Run Time (time it will take
to dispense), Times (number of times)
D. Set Parameter Display：Displays the Fixed Volume Measurement, Fixed Time
and Volume State information, the Model of Pump Head and Tube Size.
E. Date and Time Display：Displays the Current Date and Time, you can change
it in the system setting. When it displays an alarm clock on the right side, it means
the Timer Start and Stop function is on.
F. System Setting Button：Click this button to enter the System Settings.(See
Section 1 below)
G. Flow Calibration Button：Click this button to enter the Flow Rate Calibration
interface. (See Section 2 below)
H. Date & Time Button：Click this button to enter the Current Date and Time
interface. (See Section 3 below)
I. Volume Button: Click this button to enter the Fixed Volume Measurement
interface. (See Section 4 below)
J. Dispensing Button: Click this button to enter the Fixed Time and Volume
interface. (See Section 5 below)
K. Timer Start and Stop Button: Click this button to enter the Timer Start and
Stop interface. (See Section 6 below)

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Precision Laboratory Peristaltic Pump
5000 Series
2. Numeric Keypad Input Interface
Flow
mL/min
800.00
78 9
Unit
4
1
5
2
6
3
.
0
ESC
ENT
Input information
display Input data display Display unit
Unit：Unit switch
Clr：Clear input
Input digital area
Backspace
Return
Confirm
Input Information Display：The information displayed is the current operation object.
Input Data Display: Display the current input data, range is 0.01-9999.
Unit Display: Display input units when input flow rate or volume.
Input Digital Area: Numeric keypad.
Unit/Clear Button：When input flow rate or volume, this button is unit switch, you can
choose different unit. When it is Clear, you can clear the current input data.
Backspace Button: Delete an input digital.
ESC Button: Cancel the current input, back to previous interface.
ENT Button: Confirm the current input.

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Precision Laboratory Peristaltic Pump
5000 Series
Section 1: SYSTEM SETTING
The basic configuration interface:
Max:17.00 ml/sec
Min:28.33 ul/sec
YZ1515x
Pump Head Reference Flow Rate
25#
Tubing Size
OK Cancel
Flow Rate Rotation Speed
1. Click the pump head and tubing size to choose the pump head and tubing.
2. Reference flow rate displays the max. and min. flow rate with the current pump
head and tubing.
3. Click the flow rate mode or rotating speed mode button to choose the working
mode. When you choose the flow rate mode, the flow rate is adjustable - the
speed will change with the flow rate. When you choose the rotating speed
mode, the speed is adjustable - the flow rate will change with the rotating
speed.
4. Click the confirm button back to the main interface.
The back suction angle interface:

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Precision Laboratory Peristaltic Pump
5000 Series
Click the Setting button in the main interface, then click Suck-Back button to enter the
back suction angle setting interface. Click angle button, enter suck-back angle then click
ENT. This can set all suck-back angles when motor stops running, except when
dispensing is ON.
Section 2: FLOW CALIBRATION
Flow Rate Calibration Interface
10.00
1.00
0.0000ml +0.0000ml
Test
Volume
Run Time
Actual Vol. Volume adjust
ml
s
1.00
CAL
Reset
Add
Dec
Esc
FixedVolume
•The top left corner displays the function, when fixed volume measurement is
turned on, displays fixed volume; when fixed time and volume is turned on,
displays fixed time and volume. Others display transferring mode.
•If fixed time and volume are turned on, the target volume and running time is
set up parameter, unable to amend. Other modes, the running time is 60s, you
can click the run time button to amend the running time.
•NOTE: Before use, you need to calibrate the flow rate to ensure the
transferring or dispensing accuracy.
Procedure:
A. Confirm the running time, if fixed time and volume function, the running time
is set up time, unable to change.
B. Click Start button to test, countdown displays the run time, it will stop
automatically, and display numerical keyboard, input the actual volume, then it
will ask whether to continue test (suggest more than 3 times), choose Yes, the
pump will test again, choose No, back to the calibration interface.

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Precision Laboratory Peristaltic Pump
5000 Series
C. After clicking the Start button, during the pump running, you can click the
Stop button to stop the test.
D. After the tests are finished, the actual volume area displays the average data,
click the CAL button, the calibration is finished. Now the request flow rate or
volume is close to theoretical data.
E. If request higher accuracy, you can click Add and Dec button to micro adjust
the flow rate, to reach high accuracy transferring and dispensing.
F. Click Cancel button, cancel the test data, the actual volume return to 0.
Online MicroAdjust Volume Process:
A. Flow Rate Transferring Mode: If the actual flow rate is bigger or smaller than
the setup flow rate, you can micro adjust the flow rate online without affect the
product line.
B. Fixed Time and Volume Mode: If the dispensing volume is bigger or smaller
than the setup volume, you can micro adjust the volume online, no need to stop
the pump.
C. Fixed Volume Measurement Mode: Do not support online micro adjust
function.
1. Click the Calibration button from the main interface, enter the flow rate
calibration interface.
2. Now only the Add, Dec and Esc button is usable, other buttons are
forbidden.
3. Click Add or Dec button to adjust the flow rate or volume.

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Precision Laboratory Peristaltic Pump
5000 Series
Section 3: DATE AND TIME
Date & Time Interface:
Back
12-hour
24-hour
Set Date
Set Time
2012-3-15
8:45:35 AM
Thursday
1. Click the System Setting button from the main interface, click Date and Time
button, enter date and time setting interface. The date and time will display on
the top right corner of main interface.
2. Click Set Date button, come out the Set year numeric keypad, the range of the
year is 1970-2099. After you setup the year, then setup the month and date.
3. Click Set Time button, use the numeric keypad to set the hour, minute and
second.
Section 4: VOLUME
Fixed Volume Measurement Interface
Fixed volume function turned on,flow rate is 800.00mL/min
Finished need 0.75 minutes.
Fixed volume Volume
OK
600.00
mL

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Precision Laboratory Peristaltic Pump
5000 Series
•After turning on this function, the peristaltic pump will measure the volume
automatically, when the volume reaches setup volume, the pump will stop
working automatically. The flow rate can be changed while the pump is
working.
•Click the Fixed Volume button, set ON to turn on this function. Click Set
Volume, to input volume, the unit can be mL or L, range is 0.01mLto 9999L.
The prompting frame displays the needed time to finish the volume with the
setup flow rate. The maximum time is 9999min, when more than 9999min, the
system will warn.
Section 5: DISPENSING
Dispensing Interface:
OK
1.00
mL
5.00 1.00
s0002
Suspend time
s
Dispensing Runing time Run times
Volume
Fixed time and volume function turned off,flow rate is
300.00mL/min speedis 103.44rpm
•By pressing the display button, the dispensing parameter will display as above.
•Peristaltic pump transfers fixed volume in fixed time, transfer number of times
is the run times, click suspend time button then input suspend time, after click
the OK button, click the start button, the pump begins dispensing according to
the parameters.

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Precision Laboratory Peristaltic Pump
5000 Series
Section 6: TIMER START AND STOP
Timer Start And Stop Function
01:30:00 PM
Start time
Switch for the timer start
Over time
Switch for the timer stop
Timer stop repeat date
The current time
OK
StartTime OverTime
08:30:00 AM 05:30:00 PM
01:30:00 PM
Once
Custom
Once
Custom
Timer start repeat date
Click Start Time, set the start time is 8:30 a.m., turn the button to ON.
Click Custom, come out the repeat date window, as below:
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
OK
Timer stop setting process is same with the timer start.

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Precision Laboratory Peristaltic Pump
5000 Series
Section 7: EXTERNAL SETTING INTERFACE
The External Setting Interface:
Pulse
OK
External control signal Ext.Start/Stop
Ext.CW/CCW
Foot switch setting
Click Setting button in the main interface, then click External control to enter External
Settings interface.
A. External control of the motor start-stop and reserving signal is divided into two
kinds: Level Mode and Pulse Mode.
B. Various independent external control mode setting switch works only when the
corresponding external control function is turned on.
External Speed Control Setting Interface:
0-5V
OK
0V Work speed limit
5V
rpmrpm
rpm
600.00
0.0/
600.00
ON/OFFAnalog signal selection

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Precision Laboratory Peristaltic Pump
5000 Series
1. Click Setting button in the main interface, then click External Speed Control
button to enter External Speed Control Settings interface.
2. Please choose simulated speed setting signal according to the input signal of
external port, 0-5V, 0-10V, 4-20mA, three simulated speed setting signals are
optional, the voltage range of simulated speed setting signal and motor speed
are of linear relation (upper limit of working speed is closed).
3. When open, the working speed upper limit, the motor speed is limited. For
example, assume 0V corresponding 0 rpm, 5V corresponding 600 rpm (2.5V
should corresponding 300 rpm). Set working speed upper limit to be 300 rpm,
if the external input simulated signal is 2.5V, the motor speed is 300 rpm, if the
input signal exceeds 2.5V, motor speed maintains 300 rpm.
Communication Setting Interface:
1. Click Setting button in the main interface, then click Communication button
to enter Communications Settings interface.
2. This pump supports MODBUS-RTU Mode. Please select baud rates and
communication interface (RS485/RS232). Click Slave No. button to enter
peristaltic pump address Number (range:1-32), select communication enable is
ON. Then this pump can communicate with the master, receiving master signal.
3. NOTE: Peristaltic pump only under communication control when in the main
interface, it’s out of communication control when in the other interface.

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Precision Laboratory Peristaltic Pump
5000 Series
5000 Series Technical Specification
Speed range
5001: 0.1-150rpm
Power supply
AC220V±10%，
50Hz/60Hz(standard)
5003: 0.1-350rpm AC110V±10%，
50Hz/60Hz(optional
5006: 0.1-600rpm Power consumption <50W
Speed resolution 0.01rpm Temperature 0-40℃
Flow rate resolution 0.01 Relative humidity <80%
Operation mode Touch screen and
mechanical keypad
Dimensions
(L*W*H) 213*152*235mm
Display 4.3 inch true color
display screen Weight 5.02Kg
External control TTL level Protection rating IP31
5000 Series Function and Features
•4.3 inch color touch screen control, dynamic display working status, the
flow volume and motor speed display in the same screen.
•Intelligent calibration function,it can calibrate the flowrate and dispensing
volume, ensure the flow accuracy, suitable for high accuracy transferring
liquid.
•On-line micro adjusting function, it can adjust the flow rate during
production progress, to avoid the filling errors because of tubing fatigue
and elasticity decreased.
•Accurate angle control technology, reach high precision dispensing and
measurement.
•Fixed volume measurement function: After turn on this function, the
peristaltic pump will measure the liquid volume automatically, it will stop
automatically after the volume reaches the set value. During this process,
the volume can be changed. It is suitable for laboratory liquid dosing and
chemical reaction process.

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Precision Laboratory Peristaltic Pump
5000 Series
•Fixed time and volume function: After turn on this function, the peristaltic
pump will transfer fixed volume within set time. It is Suitable for liquid
dispensing in laboratory and industrial production.
•Timer start and stop function: Can set the pump start andstop time freely,
reach automation control.
•Load-shedding memory function, store the running parameters in time,
safe and reliable.
•Fast fluid-filled function, can wash the tubing and also fill fluid into the
tubing.
•High torque and low power loss, it can load several pump heads or
multichannel pump head, meet different application requests.
•External control start and stop, convenient for equipment supporting.
•304 stainless steel housing, resist corrosion, no rust.
Product Dimension (mm)

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Precision Laboratory Peristaltic Pump
5000 Series
External Control Interface Instruction
0-10V
0-5V
4-20mA
I-/V-
+5V
GD1
GD2
NC
CW/CCW
R/S 2
R/S 1
COM
OUT1
OUT2
GND
TXD
RXD
GD1
A+
B-
①
⑦
②
③
④
⑤
⑥
①Analog signal input terminal: External control setting interface, choose
the ’Analog Signal’ and turn on the ‘Ext. Speed’. Control the motor speed from 0
rpm to 600rpm through analog signal.
0-10V: 0V to 10V voltage signal input terminal.
0-5V: 0V to 5V voltage signal input terminal.
4-20mA: 4mA to 20mA current signal input terminal.
I_/V_: Analog signal negative terminal.
Notice: Please do not connect 0-10V signal connect to 0-5V terminal or 4-
20mA terminal. This is forbidden. Wrong connection will damage the pump.
②Internal isolation 5VDC output
③External control start/stop, CW/CCW signal input terminal:
Active signal input.
If you need to change to 12VDC or 24VDC input, please open the controller
housing, and change the jumper connection on the external control board:

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Precision Laboratory Peristaltic Pump
5000 Series
GD2: External control signal common input terminal.
NC: Null.
CW/CCW: External control direction signal input
Pulse mode: the direction changes once when one pulse
signal is received (rising edge effectively).
Level mode: when at a High Level – the pump runs
clockwise, when at a Low Level - the pump runs
counterclockwise
R/S 2: External control start/stop signal input
Pulse mode: the direction changes once when one pulse
signal is received (rising edge effectively).
Level mode: when at a High Level – the pump runs
clockwise, when at a Low Level - the pump runs
counterclockwise
Set up the external control mode in the setting interface, turn on the
corresponding external control function, external control signal is active.
④R/S 1 External control signal input terminal: Passive signal input.
Pulse mode: R/S 1 short connect with GD1 and then disconnect, the
pump will start running. Short connect and disconnect again, the pump
will stop running.
Level mode: R/S 1 short connect with GD1, the pump will start
running; when disconnect, the pump will stop running.
This terminal can connect with the passive switch and foot pedal. In the
external control setting interface, you can select the foot pedal option.

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Precision Laboratory Peristaltic Pump
5000 Series
⑤The motor working status output terminal:
If connect with relays, when the motor running, K1 connect; when the motor
stops running, the K1 disconnects.
⑥RS232 Communication : Choose RS232 in the communication setting
interface, this terminal is active.
GND: Communication ground terminal.
TXD: Master sending, peristaltic pump receive signal terminal.
RXD: Peristaltic pump sending, master receive signal terminal.
RS232 Communication Interface Connection Diagram as below:
RXD
TXD
GND

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Precision Laboratory Peristaltic Pump
5000 Series
⑦RS485 Communication Interface: Choose RS485 in the communication
setting interface, this terminal is active.
GD1: RS485 signal interface
A+: Connect RS485 A+ terminal
B-: Connect RS485 B- terminal
Instruction: No matter choose RS232 or RS485, the communication protocol is
standard MODBUS protocol.
Maintenance
When pump is not in use, loosen the cartridge to avoid damage to the tube. Keep the
rollers of the pump head clean and dry. Make sure pump head & rollers do not come in
contact with any corrosive liquid.
Warranty and After Service
This pump comes with a one year warranty. The warranty does not include the tubing.
Misuse of this product by the user will void the warranty.
Binaca Pumps
41636 Enterprise Circle North, Suite A
Temecula, CA 92590
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.BinacaPumps.com