BiSolid GP XX R TSC Series User manual

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc 15-Nov-16 OM-BSGPRTSCV00/11/2016/EN
MANUAL
FOR INSTALLATION, OPERATION AND MAINTENANCE OF A
ROTARY TUBE PELLET BURNER SERIES BISOLID GP XX R TSC
http://www.bisolid.eu

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
2
CONTENT page.
1. IMPORTANT INFORMATION ABOUT THE PELLET BURNER OPERATION 3
1.1. SAFETY INSTRUCTIONS 3
1.2. PURPOSE OF THE TUBE PELLET BURNER 4
1.3. FUEL 6
1.4. TUBE PELLET BURNER DESCRIPTION 7
1.5. TUBE PELLET BURNER OVERALL DIMENSIONS 10
1.6. PELLET BURNER TECHNICAL DATA 11
2. INTRODUCTION 12
2.1. TUBE PELLET BURNER GENERAL REQUIREMENTS 12
2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY 13
3. OPERATION INSTRUCTIONS 13
3.1. OPERATION OF TUBE PELLET BURNER BISOLID GP XX R TSC 13
3.2. SAFE OPERATION OF THE TUBE PELLET BURNER 14
4. TUBE PELLET BURNER INITIALIZATION FOR OPERATION 15
4.1. PELLET BURNER CHECK-UPS BEFORE INITIALIZATION FOR OPERATION 15
4.2. JOINT OPERATION OF TUBE PELLET BURNER AND SOLID FUEL BOILER 15
5. OPERATION AND CONTROL OF PELLET BURNER SERIES BISOLID GP XX R TSC 16
5.1. DESIGNATION OF THE PELLET BURNER CONTROLLER 16
5.2. OPERATION OF THE PELLET BURNER CONTROLLER 16
5.3. STARTING THE PELLET BURNER 16
5.4. SWITCHING OFF THE PELLET BURNER 16
5.5. STANDBY MODE 17
5.6. BURNER CONTROLL THROUGH GSM MODULE (OPTION) 17
5.7. METHODS FOR FORMING THE DESIRED TEMPERATURE 17
5.7.1. MANUAL DETERMINATION OF THE HEATING WATER ASSIGNMENT (ТB SET) 17
5.7.2. DETERMINATION OF THE ASSIGNMENT FROM ROOM THERMO REGULATOR 17
5.8. TEMPERATURE AND SECURITY RESTRICTIONS 18
5.9. FRONT CONTROL PANEL OF THE PELLET BURNER 18
5.10. OPERATION (FUNCTIONING) OF THE PELLET BURNER 20
5.10.1. USER’S SETTINGS 20
5.10.2. WEEKLY TIMER 21
5.10.3. INFORMATION ON ALARM MESSAGES 22
5.11. SERVICE SETTINGS 22
5.11.1 COMMON SETTINGS 23
5.11.2 IGNITION SETTINGS 23
5.11.3 SETTINGS IN BURN MODE 24
5.11.4 SETTINGS IN STOP MODE 25
5.11.5 STANDBY MODE SETTINGS 25
5.12. SMS COMMANDS 26
5.13. CONNECTING THE PELLET BURNER TO THE ELECTRICAL POWER SUPPLY 26
5.14. WARRANTY AND WARRANTY CONDITIONS 27
5.15. PELLET BURNER PACKAGE KIT AT DELIVERY 27
5.16. TUBE PELLET BURNER CLEANING 28
5.17. DISMANTLING AND MOUNTING OF A PELLET BURNER ROTATION TUBE 29
5.18. PELLET BURNER SERVICING 30
6. INSTALLATION INSTRUCTIONS FOR PELLET BURNER SERIES BISOLID GP XX R TSC 32
6.1. TUBE PELLET BURNER INSTALLATION – COMMON INFORMATION 32
6.2. CHOOSING OF A ROTARY TUBE PELLET BURNER 34
6.3. POSITIONING OF THE ROTARY TUBE PELLET BURNER 34
6.4. TRANSPORTATION AND STORAGE 35
7. TUBE PELLET BURNER WIRING DIAGRAM 36
8. TROUBLESHOOTING 37

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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1. IMPORTANT INFORMATION ABOUT THE PELLET
BURNER OPERATION
Dear Bisolid GP xx R tsc tubeb pellet burner owners,
We would like to congratulate you for your new rotary tube pellet burner with self-cleaning
By purchasing this quality product from the manufacturer you have chosen a system that
ensures higher comfort level and optimized fuel consumption in environmentally protecting
and natural resource saving way. Your pellet burner is manufactured under strict ISO 9001
standards.
On the next pages we have introduced specific information and important advices about the
system operation, its functions and methods of maintenance. Please pay special attention to
this manual. Good knowledge of this document content will give you the pleasure of long-
term and trouble-free operation of the pellet burner.
1.1. SAFETY INSTRUCTIONS
The rotary tube pellet burner from series Bisolid GP xx R tsc and its accessories correspond
to all applicable directions for safety techniques. Your wood pellet burner and all of its
accessories operate under variable electricity 230 VAC. Improper electrical installation or
repair may endanger user’s life from electrical shock. Installation works must be performed
only by qualified technicians.
This manual is intended for authorized service specialists only. It is important to know that:
Works on the heating installation should be performed only by technicians who had
acquired such rights by law.
Works on the electrical installation should be performed by qualified electricians only.
Initial operation start up including installation visual checks, adjustments and starting
must be performed by the manufacturer authorized personal.
Legal provisions
While operating with the appliance please observe:
Legal provisions for safety techniques.
Legal provisions for environment protection.
Provisions for proper installation.
Applicable provisions of the European community.
Safety instructions
Danger
Please observe these safety instructions in order to prevent the people from
risks and harms, as well as damage to properties and environment.
Safety instructions explanation.
Please pay attention to the following symbols in this manual:

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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Danger
This symbol warns the user about health risks
Warning
This symbol warns the user about possible risks and harms to properties and
environment.
Information
This symbol presents text with additional information for the user.
Works or activities for setting the appliance in proper technical working order
The current manual for operation, installation and maintenance uses notation
Bisolid GP xx R tsc includes the models of rotary tube pellet burners with self-
cleaning GP 25 R tsc, GP 35 R tsc, GP 45 R tsc and GP 60 R tsc.
Repairs of constructional elements which functions are related to the
technical safety may compromise the safely operation of the installation.
Damaged or faulty elements must be replaced with genuine spare parts
provided by the manufacturer.
After carefully reading of the installation and operation manual, you will
scquire all necessary information about design, controls and safety operation
of the pellet burner. After unpacking the pellet burner please check its
completeness and delivered elements. Check whether the pellet burner size
corresponds to the desired designation.
If any failures or troubles occur the pellet burner must be led out from operation and
removing of the faults/troubles must be provided by specialized company. For proper
functioning, safe and long-term operation of the pellet burner, a regular check ups and
prophylaxis must be performed at least once per year. Such technical care guarantees your
investment.
Repairs should be performed only with genuine spare parts. In case of faults or troubles
caused by unqualified installation, non-compliance with the requirements or the operation
manual, the manufacturer company is not responsible and does not provide warranty for the
product.
1.2. PURPOSE OF THE TUBE PELLET BURNER
The purpose of the rotary tube pellet burner series Bisolid GP xx R tsc in combination with
hot water solid fuel boilers is for heating domestic housings with small and medium sizes.
The pellet burner is very good solution for housings heated with wood logs boilers, because
the installation of the pellet burner to such hot water boiler can be performed by standard
assembly kit.

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The burner’s main advantages as automatic ignition, automatic adjusting of the heating
output (in optimization mode for operation with room thermostat) and its multifunction control
panel are making its usage easy and comfortable during the heating season
The automated pellet burner from series Bisolid GP xx R tsc can utilize wood pellets with
diameter Ø 6-8mm, from classes A1, A2 and B according to standard EN ISO 17225-2:2014,
or categories A, AB, B, BC and C according to the manufacture company’s classification
methodology.
The pellet burner’s series Bisolid GP xx R tsc can be mounted to the hot
water solid fuel boilers with sufficiently high efficiency.
The optimum functionality of the appliance depends either on the professionally designed
heating installation or its precise handling.
The main advantages of the rotary tube pellet burner series Bisolid GP xx R tsc are:
Innovative rotary combustion chamber - stable efficiency and low emissions with
minimal user intervention.
A system for mixing fuel into the combustion chamber, which increases the
cleaning of the ash, improves the combustion process and relieves servicing.
Ability to burn wood pellets with a diameter of 6-8 mm and low quality (high ash
content), which is not possible with burners with air cleaning and / or compressed
air.
Completely compatible with automatic control of a wide range of solid fuel boilers.
Suitable for installation of furnaces for bakery products.
Precision modulation of heat output.
The components of the burner are manufactured by well known and proved
European companies from Germany, United Kingdom and others.
High quality ignition element manufactured in Japan, that ensures over 37 000
ignitions.
The combustion chamber is produced by special heat resistance steel, which
ensures long service life.
Manual test of all functions.
Indication of the hot water temperature in the boiler.
Photosensor for accurately detection and monitoring of the flame intensity.
Possibility to save the current settings and to reset to factory default settings.
Automatic start after voltage drop - preserving last settings.
Password protected access levels - for the service technician and manufacturer.
Ability to operate with a room thermostat.
Possibility to control exhaust gas fan, which eliminates the problem with the
draught into the chimney and guaranties the safety operation of the product.
Special measures to increase the reliability and safety of the burner.
A flexible pipe is made of a special plastic material to connect the burner to the
auger which melts when there is a danger of back fire and do not supply fuel to
the burner - in this case, the fuel is discharged outside from the danger zone.
The standard equipment includes fuel transport auger for pellets.
Ability to start and stop using the GSM module (optional).
The tube pellet burner with self-cleaning series Bisolid GP xx R tsc is equipped with the
following components and systems:
Controller, which controls the modules burner operation
Display keyboard showing the mode of operation of the burner and through which
makes adjustment of the operational parameters.
Air fresh fan for primary and secondary air with Hall sensor, which monitors the
frequency of rotation.

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Ceramic electric heater, which ignites the fuel.
Automated auger for feeding fuel from the tank to the burner.
Hrizontal feed auger built into the combustion chamber.
Combustion chamber in which efficient combustion process is implemented.
System for automatic cleaning of the combustion chamber.
Security system that blocks the burner if the feed tube of pellets is heated due to
emergency situations.
Modulation system of the mode of its work, which ensures optimal operating
conditions and low fuel consumption.
Photosensor for dynamic monitoring of the combustion process.
1.3. FUEL
The rotary tube pellet burner from series Bisolid GP xx R tsc can utilize wood pellets with
diameter Ø 6-8mm, from classes A1, A2 and B according to standard EN ISO 17225-2:2014,
with the following characteristics shown in Table 1.
Table 1. Standard for wood pellets EN ISO 17225-2:2014
Wood pellets must be stored in dry premises, so they can be transported without problems
and also in order to achieve trouble-free operation with optimum combustion and maximum
efficiency.
Classification of wood pellets depending on the physical properties developed by the
manufacturer is given in Table 2.
Parameter Dimension Class A1 Class A2 Class B
Length (L) mm 3,15 ≤L≤40 3,15 ≤L≤40
3,15 ≤L≤40
Diameter (D) mm 6±1
8±1
6±1
8±1
6±1
8±1
Moisture (М) % < 10 < 10 < 10
Ash (A), dry % < 0,7 < 1,2 < 2,0
Buck density (BD) kg/m
3
> 600 > 600 > 600
Mechanical durability (DU) % > 97.5 > 97.5 > 96.5
Net caloricity (Q) MJ/kg
kWh/kg > 16,5 > 4.6 > 16,5 > 4.6 > 16,5 > 4.6
Chlorine Cl % < 0,02 < 0,02 < 0,03
Nitrogen (N) % < 0,3 < 0,5 < 1,0
Sulphur (S) % < 0,04 < 0,05 < 0,05
Arsenic (As) mg/kg < 1 < 1 < 1
Cadmium (Cd) mg/kg < 0.5 < 0.5 < 0.5
Chromium (Cr) mg/kg < 10 < 10 < 10
Copper (Cu) mg/kg < 10 < 10 < 10
Lead (Pb) mg/kg < 10 < 10 < 10
Mercury (Hg) mg/kg < 0.1 < 0.1 < 0.1
Nickel (Ni) mg/kg < 10 < 10 < 10
Zinc (Zn) mg/kg < 100 < 100 < 100

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Table 2. Wood pellets classification depending on the physical properties according to a
methodology developed and applied by the manufacturer
Pellets Category A
D
DU
A
%6.0≤
d
A
%0.97
≥
DU
AB
%6.0≤
d
A
%0.97
<
DU
B
%0.16.0 ≤<
d
A
%0.97
≥
DU
BC
%0.16.0 ≤<
d
A
%0.97
<
DU
C
%0.2%0.1 ≤<
d
A
%0.97
≥
DU
CD
%0.2%0.1 ≤<
d
A
%0.97
<
DU
D
%0.3%0.2 ≤<
d
A
%0.97
≥
DU
DE
%0.3%0.2 ≤<
d
A
%0.97
<
DU
E
%0.3>
d
A
%0.97
≥
DU
EF
%0.3>
d
A
%0.97
<
DU
The pellet burner series Bisolid GP xx R tsc is designated for burning only
approved by its manufacturer fuel types.
1.4. TUBE PELLET BURNER DESCRIPTION
The rotary tube pellet burner series Bisolid GP xx R tsc is with steel made construction and
is designed on the principle of feeding the wood pellets through a transport auger, then
through flexible pipe over the burner’s combustion chamber fire-grate, where the process of
burning of the fuel and the oxidizer (air for firing) is achieved.
The burner operation is automatic, including: initial loading dose of fuel, ignition, run,
combustion, parameters monitoring of the combustion process, controlled stops at the water
temperature reaching and (or) signal from the room thermostat, final blow. In the
optimization mode, at the operation with the room thermostat is carried optimized modulation
based on the thermal characteristics of the site.
The pellet burner is equipped with display panel which shows information for the burner’s
current operation parameters and/or for adjustment of its operating parameters.
The current manual for operation, installation and maintenance uses notation
Bisolid GP xx R tsc includes the models of rotary tube pellet burners with self-
cleaning GP 25 R tsc, GP 35 R tsc, GP 45 R tsc and GP 60 R tsc.
The main module of rotary tube pellet burner series Bisolid GP xx R tsc with self-cleaning is
presented in Figure 1.
Figure 2 shows the diagram for mounting and dismantling of internal and external rotary tube
of the tube pellet burner with self-cleaning from series Bisolid GP xx R tsc.

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Figure 1. View of the main module of the rotary tube pellet burner Bisolid GP xx R tsc
Figure 2. Diagram for mounting and dismantling of the internal and external rotary tube
Figure 3 presents the diagram of primary and secondary air supplying in the rotary tube
pellet burner with self-cleaning from series Bisolid GP xx R tsc.
Pellets feeding
inlet pipe to
combustion
chamber
Flange for
mounting of the
main module to
the boiler
Combustion
chamber (tube)
Photosensor
Inspection cover
(on both sides of the burner)
Contact for power
supply and control
of the transport
auger
Emergency
sensor for “back
fire
”
protection
Interface panel
(display +
keyboard
)
Burner cover
Stopper bolt
Internal tube
External tube

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Figure 3. Diagram for firing air supply in the burner
The diagram of the structure components of a rotary tube pellet burner with self-cleaning
from series Bisolid GP xx R tsc is shown in Figure 4.
Figure 4. Diagram of the structure components of burner Bisolid GP xx R tsc
Fresh air fan
Secondary air
Primary air Air distribution box

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc 15-Nov-16 OM-BSGPRTSCV00/11/2016/EN
1. External tube - 1 pc.
2. Internal tube – 1 pc.
3. Front flange – 1 pc.
4. Combustion group – 1 pc.
5. Inlet pipe for pellets – 1pc.
6. Feeding group – 1 pc.
7. Drive shaft – 1 pc.
8. Motor-gear – 1 pc.
9. Restrictive axis – 4 pcs.
10. Lid – 2 pc.
11. Cover bracket – 2 pcs.
12. Poll – 4 pcs.
13. Main flange – 1 pc.
14. Main shield – 1 pc.
15. Shield cover 1 – 1 pc.
16. Stiffening profile – 2 pcs.
17. Supporting stiffening – 1 pc.
18. Contact profile – 1 pc.
19. Fan group – 1 pc.
20. PC board – 1 pc.
21. Cover– 1 pc.
22. Transition for pellets – 1 pc.
1.5. TUBE PELLET BURNER OVERALL DIMENSIONS
The overall dimensions of a rotary tube pellet burner Bisolid GP xx R tsc are presented in
Figure 5 and Figure 6.
Figure 5. Overall dimensions of the tube pellet burner
Figure 6. Overall dimensions of the tube pellet burner main module

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The dimensions of the rotary tube Х1 and ∅Х2 and total length Х3 for the different models of
rotary tube pellet burners with self-cleaning series Bisolid GP xx R tsc are shown in Table 3.
Table 3. Overall dimensions of the rotary tube pellet burner’s series
Bisolid GP xx R tsc
Pellet burner
model Heating output
kW
X1
mm ∅X2
(Diameter)
mm
X3
(Length)
mm
Height
(With transition
for pellets)
mm
Height
mm Width mm
GP 25 R tsc 25 241 154.5 620 456 243 283.5
GP 35 R tsc 35 241 154.5 620 456 243 283.5
GP 45 R tsc 45 261 180 675 456 243 283.5
GP 60 R tsc 60 295 180 709 456 243 283.5
1.6. PELLET BURNER TECHNICAL DATA
The technical data for rotary tube pellet burner series Biolid GP xx R tsc are given in Table 4.
Table 4. Technical data for a rotary tube pellet burner series Bisolid GP xx R tsc
Parameter Dimension Value
Pellet burner - Bisolid GP xx R tsc
Model - GP 25 R tsc GP 35 R tsc
GP 45 R tsc GP 60 R tsc
Nominal heating output kW 25 35 45 60
Heating output adjustment
range (have to be made by
service specialist)
kW 8-25 10-35 15-45 20-60
Recommended fuel - Woden pellets
Wood pellets category
according to standard EN ISO
17225-2:2014
- A1, A2, B
Used pellets categories
(according to the manufacture
company’s classification) - A, AB, B, BC, C
Wastes after complete fuel
burning Ash The quantity depends on the pellets ash content and on the burner’s operation mode
Weight
Main
module kg 21.3 21.4 25.5 27.5
Fuel
feeding
auger
kg 8.5
Overali
dimesions
(WхLхH)
Main
module mm 283.5x620x243 283.5x620x243
283.5x675x243
283.5x709x243
Fuel
feeding
auger mm 184x1520x107
Power supply voltage - L1, N, PE, 50Hz; 230VАС;
Electrical
consumption
In nominal
mode A 0.3
In ignition
mode A 5
Electrical power W < 100
+500
(+ at ignition)
Electrical protection - IP20

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2. INTRODUCTION
2.1. TUBE PELLET BURNER GENERAL REQUIREMENTS
The rotary tube pellet burner series Bisolid GP xx R tsc and its accompanying equipment must
be installed and used in accordance to the designed heating installation, all applicable legal
norms, technical standards and manufacturer instructions. The pellet burner should be used
only for the subscribed purposes.
The tube pellet burner must be installed only for the purposes for which is designed. If the
pellet burner is delivered and installed to the customer by the same person, then the whole
accompanying documentation must be provided as well (especially the user manual book).
The pellet burner’s genuine package should be kept until its initial operation start up, in case it
should be transported again.
After installation the pellet burner operation must be initiated by service organization,
authorized by the manufacturer.
The rotary tube pellet burner corresponds to the applicable EU legal provisions. If the pellet
burner should be used in countries outside the EU, all deviations from local laws and legal
provisions must be identified and corrected.
In case of faults in the pellet burner please contact a servicing organization, authorized by the
manufacturer. Every incompetent intervention might damage the pellet burner (and possibly
the accompanying equipment).
The servicing technician initializing the tube pellet burner start up for first time must show the
customer all of its main components and modules, and also how to operate it. The technician
must present the pellet burner’s safety elements and signalization, and respectively the
relevant user reaction. If the pellet burner is delivered and installed to the customer by the
same person, then he must ensure that its genuine package is kept, in case the burner should
be transported again.
Please check the delivery of the pellet burner standard accompanying equipment.
Please check if the delivered model and type of the tube pellet burner corresponds to the
usage requirements.
If you are not sure how to manage the rotary tube pellet burner, please carefully read the
relevant instructions in this manual for operation and installation, and respectively continue as
prescribed.
Please never take/stick off or damage the marks and signs on the tube pellet burner and the
fuel transport auger. Please keep the burner genuine package until its initialization to
operation, in case it should be transported again.
If doing a repair, you must always use genuine spare parts only!
It is forbidden to make any changes to the internal installation of the tube pellet burner and fuel
transport auger or to change anything in any way.
At the end of the pellet burner’s life cycle, it should be packed together with its parts and
disposed in an environmentally safe way.
The manufacture company is not responsible for damage or harms caused by non-compliance
with:
Terms and conditions stated in this manual for operation and installation.
Applicable standards and legal provisions.
Procedures for installation and operation.
Terms and conditions presented in the product warranty card.
Switch off the rotary tube pellet burner every time when there is any (even
momentary) danger by the presence of flammable or explosive vapors situated
in the same room from which the burner intakes air for burning (for example
painting paint spraying or laying moltening substances, gas leakage, etc.).

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2.2. ENSURING PEOPLE AND EQUIPMENT SAFETY
The rotary tube pellet burner and all of its parts are in compliance with the safety requirements
of the relevant EU legal regulations.
In order to install and operate the pellet burner in real-time conditions and in compliance with
its usage designation (stated below only as usage), is necessary also to observe the additional
requirements, as most important of them (those that should not be missed) are presented in
the relevant regulation documents. In addition to the above mentioned documents for the
usage of the pellet burner it is also necessary to comply with this operation and installation
manual and the product accompanying documentation supplied by the manufacture company.
Any intervention over the tube pellet burner’s operation from children and persons under the
influence of narcotic substances, psychiatric abnormalities and etc., must be prevented.
3. OPERATION INSTRUCTIONS
3.1. OPERATION OF TUBE PELLET BURNER BISOLID GP XX R TSC
The tube pellet burner series Bisolid GP xx R tsc must be handled only by adult people, which
have been already introduced to the burner operation and its proper handling. The people
operating the pellet burner must strictly comply with the installation and operation manual and
they have rights only to:
Clean the tube burner.
Fill up the transport auger with fuel.
Clean the photosensor periodically.
Adjust the water temperature (operation without optimization with room thermostat).
Change the optimization time (operation with room thermostat).
Check photosensor lightness. Do not change its settings.
Check for presence of alarm messages.
Check and adjust temperature for start of water circulations pump.
Switch on or off the pellet burner. It is recommended to do it by the key Start, located
on the boiler’s control panel.
Check the pellet burner condition.
After initializing the tube pellet burner into operation the servicing technician is obligated to
introduce the user with the operation and maintenance of the appliance. Attendance of
children without supervision near the pellet burner is not allowed. Any interventions or
activities over the burner construction that may endanger the life or health of the handling or
attending personal are strictly forbidden.
Usage of flammable liquids for easier firing as well as any activities related to increase of the
tube pellet burner’s nominal heating output (overloading) are strictly forbidden. Positioning of
flammable objects near the pellet burner is also not allowed.
In case of danger from penetration of flammable vapors or gasses in the boiler
room or any activities that may lead to fire or explosion (gluing the flooring,
varnishing with flammable paints or others), the pellet burner must be led out of
operation before starting any of these activities.

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3.2. SAFE OPERATION OF THE TUBE PELLET BURNER
All safety prescriptions must be observed when the rotary tube pellet burner series Bisolid GP
xx R tsc is operating. The pellet burner must not be used for any other purposes except the
ones introduced in this operation manual.
The surface of the tube pellet burner should be cleaned only with standard inflammable
cleaners. Positioning of objects made of flammable materials over or near the pellet burner, at
shorter than the safe distance is not allowed.
It is not allowed to store flammable materials (wood, paper, oil and other flammables) in the
same room, where the tube pellet burner and the boiler are situated.
The recommended safe distance between the boiler, with installed rotary tube pellet burner
series Bisolid GP xx R tsc, and the fuel must be minimum 1000 mm.
The minimum allowed distance between the tube pellet burner’s outer parts and easy or
medium flammable materials, also including fuel, must be at least 400 mm.
Removal of the ash remainings from the tube pellet burner should be performed by taking out
the combustion chamber fire-grate. The fire-grate, where the ash deposits gather, must be
emptied on time, before its complete filling. All activities related to removal of the ash from the
pellet burner should be performed after cooling of the fire-grate, as the usage of metal pliers is
strongly suggested. Please also use protection gloves as a safety measure.
When installing the tube pellet burner and the elements for safety and control
please do not forget that all installation works must comply with the safety labor
principles. If a pellet burner or fuel transport auger component replacement is
necessary, please use the recommended elements. In case of using any other
type of component you should ask the manufacturer company first. The rotary
tube pellet burner and fuel transport auger functionallity must be checked by
authorized servicing specialist once per year.

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Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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4. TUBE PELLET BURNER INITIALIZATION FOR OPERATION
4.1. PELLET BURNER CHECK-UPS BEFORE INITIALIZATION FOR
OPERATION
Before initializing the pellet burner for operation the servicing technician must check:
If the tube pellets burner series Bisolid GP xx R tsc is going to be installed on a solid
fuel hot water boiler.
If the installation, including the hot water boiler, complies with the project.
If the wood pellets correspond to standard EN ISO 17225-2:2014, classes A1, A2, B.
Electrical supply functionality and working order.
The service technician must train the consumer how to operate and manage
the pellet burner and also to fill in the exact start of operation date in the
warranty card of the product.
4.2. JOINT OPERATION OF TUBE PELLET BURNER AND SOLID
FUEL BOILER
The rotary tube pellet burner series Bisolid GP xx R tsc is allowed for installation only to hot
water boilers designed to use solid fuels. The possibility for parallel operation of solid fuel hot
water boiler with automated rotary tube pellet burner series Bisolid GP xx R tsc is based on
the fact that the burner manufacturer has performed multifunctional and precise tests and
measurements over the tube pellet burner operation with certain type of hot water boilers.
The rotary tube pellet burner’s series Bisolid GP xx R tsc can be mounted to
the hot water solid fuel boilers with sufficiently high efficiency.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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5. OPERATION AND CONTROL OF PELLET BURNER SERIES
BISOLID GP XX R TSC
5.1. DESIGNATION OF THE PELLET BURNER CONTROLLER
The controller is designated to provide automatic control of the combustion process and
adjustment of the tube pellet burner’s heating output with two augers, depending on the
building and premises heating needs.
5.2. OPERATION OF THE PELLET BURNER CONTROLLER
The device can control the following system modules:
Fuel transport auger 1.
Fuel transport auger 2.
Fresh air and extraction fans.
Electrical heating element for ignition of the pellets.
Cleaner element for ash cleaning.
Circulations pump for the boiler.
At primary switch on, as well as when switching the power supply off, the burner
goes through stop procedure.
5.3. STARTING THE PELLET BURNER
When missing stop signal or in case of emergency situation and there is difference between
the adjusted and the measured temperature from the To sensor, then the burner starting
procedure initiates. The initial fuel doze is loaded and the ignition switches on. After
establishing the presence of flame the burner heating output increases. When the modulation
zone „Zone_reg” has been reached the burner heating output decreases and when the
desired temperature has been reached the burner operates at its minimum heating ouput.
When higher than the adjusted temperature has been reached, the system responds with stop
procedure.
5.4. SWITCHING OFF THE PELLET BURNER
Т
,
Т_set
T
P,%
P
ma
zone_reg
Т_set - zone_reg
P
m
i

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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In presence of stop signal, emergency situation or measured temperature above the adjusted,
system stop procedure initiates. It is nessesary to wait afterburning the last dose of fuel and
switch on the cleaner of ash. It is next followed by ventilation time, during which the
combustion chamber cools down and the remaining ash over the burner’s tube is being
blowed out.
5.5. STANDBY MODE
In measured temperature from sensor To in ranges Tset<To<Tstb and allowed mode
"Standby", the burner operates under minimal heating output to maintain the embers. The
mode has separate settings - maximum temperature, time for feeding and pause, fan
revolutions, brightness and duration (see section "Service Settings").
5.6. BURNER CONTROLL THROUGH GSM MODULE (OPTION)
The control of the burner trough GSM module is done by sending SMS commands. There is
an opportunity to stop, start and review the current status. (See section "SMS commands").
5.7. METHODS FOR FORMING THE DESIRED TEMPERATURE
5.7.1. MANUAL DETERMINATION OF THE HEATING WATER
ASSIGNMENT (Тb set)
In this case, the assignment is independent of other factors such as inside temperature and
the room temperature and the value is selected to maintain. (See section "Service Settings").
5.7.2. DETERMINATION OF THE ASSIGNMENT FROM ROOM
THERMO REGULATOR
Time for optimisation
Using of time for optimisation allows to reducing fluctuations in the assignment of the hot
water, which leads to a better control of the hot water. It can choose from 0 to 60 min, in
increments of 5 minutes. (See section "User settings").
This method is applicable only if is operating with contact room thermostats with
"independent output" (See section "Service Settings").
Т
,
Wmax ON
O
F
F
Wmin
W
Without optimisation
Т
,
Wmax ON
O
F
F
Wmin
W
With optimisation

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
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When there are switches on and off from the room regulator and it operates without
optimization (0), the heating water adjustment becomes:
At start - maximum.
At stop – minimum.
When there are switches on and off from the room regulator and it operates with optimisation
(5-60 min.), the heating water adjustment becomes:
At start – increase starts, as the maximum assigned temperature value is reached at
the end of the optimization time, only in case there is no stop occured during this
period.
At stop – decrease starts, as the minimum assigned temperature value is reached at
the end of the optimization time, only in case there is no start occurred during this
period.
5.8. TEMPERATURE AND SECURITY RESTRICTIONS
When managing the rotary tube pellet burner series Bisolid GP xx R tsc it is necessary to
consider the following temperature and security limitations:
Minimum assignemt for inlet water temperature.
Maximum assignemt for inlet water temperature.
Water freezing protection.
Boiler overheating and „back-fire” protection.
Circulations pump blocking protection.
The minimum and the maximum assignment of the heating water temperature determinate the
limits of the supplied water to the premises. (See section "Service Settings").
Water freezing protection – starts the burner when the temperature is below 5
°С. Boiler overheating and „back-fire” protection – input signal from the blocking
thermostat, and when the signal contact is opened the burner stops.
Circulations pump blocking protection – drives/rotates the pump for 5 minutes,
in case it has not been operating for at least 24 hours.
5.9. FRONT CONTROL PANEL OF THE PELLET BURNER
The front control panel is presented in Figure 7 – intuitive LCD display of rotary tube pellet
burner series Bisolid GP xx R tsc. The indication of the pellet burner parameters is given in
Figure 8.

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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Figure 7. Front control panel of tube pellet burner series Bisolid GP xx R tsc
1. Front panel indication – intuitive LCD display.
2. Changing button “Forward” / or manually switching on/off the pellets transport
auger (if holded for 5 sec. together with additionally known conditions described
below).
3. Changing button “Back”.
4. Button for Enter/Exit from programming mode (user settings), switch ON/OFF (if
holded for 5 sec).
5. Button ON/OFF.
Figure 8. Displey indication of pellet burmer series Bisolid GP xx R tsc
1
2
3
4
5
6
7
8
9
10
11
12
13
↑
↓

Н
апред
Н
азад
П
ромяна
ON/OFF
ignition
In the basic state the display shows the following parameters:
1. Time and day of the week.
2. Execution of weekly program N ....
3. Stop / Start / Burn - performed procedure.
4. Current exploited power.
5. Indicator cleaner work / entry into cleaning.
6. Indicator ignitor operation, room thermostat or alarm .
7. Indicator work auger nimbers 1 and 2 blinks in manual switching.
8. Indicator working fans with nimbers 1 and 2.
9. Indicator working pump.
10. Tfg - temperature flue gas (assignment).
12. Fire - light sensor (assignment).
13. Tb - water temperature.
3
4
5
1
2
Forward
Back
Enter/Exit
ON/OFF

INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet burner Bisolid GP xx R tsc OM-BSGPRTSCV00/11/2016/EN
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5.10. OPERATION (FUNCTIONING) OF THE PELLET BURNER
In this part of the operation manual is presented information only for the users.
The information for servicing specialists is presented separately.
The controller of the tube pellet burner is swithcing on and off:
By pressing and holding the button ON/OFF. When the burner is swithc off then
appears "Stopped".
In the off position when on the display shows one of the above messages by pressing
and holding for about 10 seconds on the button „” can be switched on and off in
manual way pellet auger with aim filling when the auger is empty.
Before manually switching on of pellet burner you have to verify that the burner
is burnt out.
With buttons „”or „” scroll until on the display is shown the menu with the desired
parameters, then press „”:
For choice of settings, scroll move the cursur „*” with buttons „”or „”to make
change and return to choice of settings press button „”.
The setting which changes startsto blink, with buttons „”or „”you can change the
net value.
After completing the settings, select „EXIT” and press button „”to save the
changes.
The controller (the pellet burner) can be switched on or off by the front panel or
by the remote control electrical input. The remote control input is usually
connected to a START key with two resistant positions. WE RECOMMEND
THAT THE BURNER IS SWITCHED ON OR OFF BY THIS START KEY!
The controller switches off no matter which source sends STOP command, but
can be switched on only when there is START command on both places.
5.10.1. USER’S SETTINGS
User’s Settings
*Troom set 22°C
Fire set 50%
Tfg set 80°C
Tpump set 30°C
User’s Settings
time&d 08:30 Fr
Language Eng
EXIT