Bizerba FK 23 User manual
Meat and bone saw
Carneoline
Model FK 23
Operating instructions
6.066.98.5.10.05 en
Translation of original Instruction manual 6.066.98.5.10.05 en
Bizerba Service
www.bizerba.com
Alle Rechte vorbehalten
All rights reserved
Tous droits réservés
Reservados todos los derechos
Tutti i diritti riservati
© 08/2014
Bizerba GmbH & Co. KG,
72336 Balingen
P.O. Box 10 01 64
72301 Balingen, Germany
Telephone (+49 7433) 12-0, Fax (+49 7433) 12-2696
Email: [email protected]
Internet: www.bizerba.com
6.066.98.5.10.05 en
Operating instructions FK 23 Contents
6.066.98.5.10.05 en 0 - 1
Contents Page
1 About these instructions ............................................ 1 - 1
1.1 Safe-keeping ................................................ 1 - 1
1.2 Target group ................................................. 1 - 1
1.3 Symbols used ................................................ 1 - 1
1.4 Warnings .................................................... 1 - 2
2 About this machine ................................................. 2 - 1
2.1 Intended use ................................................. 2 - 1
2.2 Machine description .......................................... 2 - 1
2.2.1 Naming of FK 23 components ................................. 2 - 3
2.2.2 Accessories .................................................. 2 - 4
2.3 Directives .................................................... 2 - 4
2.4 Warranty .................................................... 2 - 4
2.5 Disposal of the machine / environmental protection ............. 2 - 4
3 Safety instructions ................................................. 3 - 1
3.1 General notes on safety ...................................... 3 - 1
3.2 Safety instructions for operation ............................... 3 - 2
3.3 Safety instructions for cleaning ................................ 3 - 2
3.4 Protective and safety equipment ............................... 3 - 3
3.5 Information plates on machine ................................. 3 - 4
4 Installation ......................................................... 4 - 1
4.1 Transport and storage ........................................ 4 - 1
4.2 Installation and assembly ..................................... 4 - 1
4.2.1 Installation requirements ...................................... 4 - 1
4.2.2 Electrical connection .......................................... 4 - 2
4.3 Start-up ..................................................... 4 - 3
4.4 Placing out of operation ....................................... 4 - 3
5 Machine and operating elements .................................... 5 - 1
5.1 Membrane keyboard .......................................... 5 - 1
5.2 Gauge plate ................................................. 5 - 1
5.3 Product pusher ............................................... 5 - 1
Contents Operating instructions FK 23
0 - 2 6.066.98.5.10.05 en
5.4 Protective bar with saw blade guide ............................ 5 - 2
5.5 Saw blade clamping unit ...................................... 5 - 2
5.6 Adjustment device for upper wheel ............................ 5 - 3
5.6.1 Change saw blade running .................................... 5 - 3
6 Operation .......................................................... 6 - 1
6.1 Preparations for sharpening ................................... 6 - 1
6.2 Saws ........................................................ 6 - 2
7 Troubleshooting .................................................... 7 - 1
7.1 Fault description ............................................. 7 - 1
7.2 Procedure ................................................... 7 - 1
8 Maintenance ........................................................ 8 - 1
8.1 Preparation for cleaning ...................................... 8 - 1
8.2 Removing components ....................................... 8 - 2
8.3 Cleaning ..................................................... 8 - 3
8.4 Cleaning plan Sawing ........................................ 8 - 4
8.5 Preparing the machine for operation ........................... 8 - 6
8.6 Care of machine, servicing, maintenance ....................... 8 - 7
9 Technical data ...................................................... 9 - 1
9.1 Dimensions FK 23 ............................................ 9 - 1
9.2 Power supply ................................................ 9 - 2
9.3 Ambient conditions ........................................... 9 - 2
Appendix
Declaration of conformity
Declaration of conformity for plastic materials with direct food con-
tact
Operating instructions FK 23 About these instructions
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1
1 About these instructions
Read the instruction manual very carefully before connecting and switching on the ma-
chine to ensure that you utilize the full quality and potential of this machine and avoid any
potential risks.
This instruction manual covers the use, installation, operating, cleaning and maintenance
of the machine.
Our products undergo continuous further development and are subject to different country-
specific regulations. Examples of pictures and graphics included in these instructions may
vary from the version you have received.
1.1 Safe-keeping
The owner's manual are an integral part of the machine and must be stored close to the
machine to be easily accessible to others.
If the machine is sold, the owner's manual must be included in its entirety.
1.2 Target group
The machine may only be operated by trained personnel over the age of 14. This means
that the operator has to be familiar with the contents of these operating instructions.
Installation, maintenance and repair must be performed by Bizerba authorized specialists
only.
1.3 Symbols used
Various symbols are used in these instructions.
Symbol Meaning
Text with arrow prompts you to carry out an action.
1
Position number in figure.
<Key> Text within < > refers to a key.
"Display" Text inside a " " refers to display text.
Prerequirements are displayed with a gray background.
Notes
These instructions are mandatory for you.
Information
Additional information for better understanding.
About these instructions Operating instructions FK 23
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1
1.4 Warnings
Warnings are divided into danger levels by the signal word above the warning symbol.
Structure of warnings and meaning of signal words are described in these instructions as
follows.
DANGER Source of danger with high risk of imminent danger to persons!
The consequences are:
life threatening injuries,
severe damage to health.
– Measures to avoid the danger are specified.
WARNING Source of danger with medium risk with potentially threatening
danger for personnel!
The consequences can be:
serious injuries,
damage to health,
serious damage to property.
– Measures to avoid the danger are specified.
CAUTION Source of danger with slight risk with potentially threatening dan-
ger for personnel!
The consequences can be:
injuries,
damage to property.
– Measures to avoid the danger are specified.
CAUTION Source of danger, improper use!
Damage to property can result.
– Measures to avoid the danger are specified.
Operating instructions FK 23 About this machine
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2 About this machine
2.1 Intended use
This meat and bone saw is a technical work resource which is only suitable for application
at work.
This band-saw machine in desktop version was designed for clean and fast cutting or por-
tioning of meat, frozen meat, bones and other food.
For this reason the machine should only be used for these products.
The products are positioned on the fixed work table and for separation, it is pushed against
the saw blade with the material pusher
Approved product taking into consideration the dimensions, chapters 9.1:
– Fresh, frozen or smoked meat
– Meat with and without bones, incl. marrow long bones
– Poultry, fish
– All food products being processed in butcheries, meat processing plants and industri-
al kitchens.
Note: When slicing/sawing usually one product, we recommend using a special blade belt
or saw blade.
The following may not be sliced/sawn due to risk of injury and damage:
– All products not included in the range of application
– All products that represent limit cases only with authorization of manufacturer
Applications
The meat and bone saw is suitable for installation in the sales or preparation area.
The use in wet areas is permitted with suitable electrical installation.
Permissible ambient temperatures from -10°C up to 40°C.
Operating time
This meat and bone saw is designed for continuous operation.
2.2 Machine description
The ON/OFF switch is a membrane push button with signal lamp. The red OFF switch re-
acts as soon as it is tapped, the green ON switch reacts when it is normally pressed.
The saw blade is driven via the drive disk directly from an air-cooled three-phase motor.
When opening the saw door the drive is switched off using a magnet switch. The follow-up
time is approx. 3-4 seconds.
The removable pusher can be inserted together with the product and fastened in upwards
position using a star knob.
About this machine Operating instructions FK 23
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2The height of the protective bar with the upper saw blade guide can be adjusted using the
star knob.
It can be quickly adjusted to any product height of max. 250 mm and clamped.
The adjustable, removable gauge plate allows sawing of equal portions of 10 mm to 190
mm width.
The saw blade deflector and the drive disk deflector prevent meat and fat residues as well
as bone splinters from depositing on the drive disk and upper wheel and from being pulled
off by the product. The saw residues fall from the deflectors into the collecting bin under-
neath.
The saw blade clamping unit allows fast replacement of the blade, as well as release dur-
ing longer standstill periods.
The saw blade rotation can be adjusted by means of an adjustment device at the upper
wheel.
All external machine components are made of stainless steel, with the exception of the
saw blade.
Work place-related emission noise level value
LpA = 98 dB (A).
The value takes into consideration an instable measuring of 3 dB.
Acoustic power level * LwA = 112.8 dB (A).
The value takes into consideration an instable measuring of 3 dB.
* The acoustic power level does not submit any data on the radiation characteristic of the
machine, i.e. how the sound field around the machine is formed. In addition the measure-
ment was carried out under conditions in the free field. This however are no representative
data on the real noise disturbance at a possible workstation near the machine. The acous-
tic power level is a mean value, which permits similar information regarding sound radia-
tion of similar machine types.
Hearing protection is recommended.
Operating instructions FK 23 About this machine
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2.2.1 Naming of FK 23 components
Fig. 1: Naming of FK 23 components
The machine is available in different versions. The figure shows an example:
1
Deflection roller
2
ON/OFF switch
3
Product pusher
4
Star knob, material pusher
5
Spherical button, material pusher
6
Work table
7
Disk deflector
8
Lever, saw blade clamping unit
9
Saw blade
10
Drive disk
11
Adjustment device, upper wheel
12
Handle
13
Star knob
14
Star knob, protective rail
15
Protective rail with saw-blade feed
16
Gauge plate
17
Star handle, stop plate
About this machine Operating instructions FK 23
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2
18
Saw blade deflector
19
Saw door with handle
20
Collecting bin
21
Rubber feet
2.2.2 Accessories
Only use the original Bizerba spare parts and accessories in order to
ensure safe and trouble-free operations.
standard
– Universal saw blade, type COMBI 6 Super with hardened tooth tips 1,760 mm long
– Operating instructions
optional
– Enlarged work table
– Stainless steel bench type stand with feet
– Special saw blades and blade belts
2.3 Directives
For directives and legal requirements see attachment Declarations of conformity.
2.4 Warranty
We are not responsible for damages caused by:
– Non-compliance with the instruction manual
– or unauthorized and incorrect electrical installation by the customer
– incorrect operation, utilization contrary to terms and conditions
– structural modifications, removal of protective devices
– use of replacement parts and accessory components or third-party resources that are
not Bizerba originals
– natural wear and tear
In such cases, the user is acting at his own risk and is responsible for any damage occur-
red.
2.5 Disposal of the machine / environmental protection
To ensure that the machine is recycled environmentally friendly, return the machine to the
manufacturer or the dealer after intended use has expired.
Naturally, Bizerba and its dealers will take back free of charge old machines no longer in
operation.
Operating instructions FK 23 About this machine
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Please contact your specialist in this case.
The application of these disposal regulations are based upon legal reg-
ulations of the respective country.
About this machine Operating instructions FK 23
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Operating instructions FK 23 Safety instructions
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3
3 Safety instructions
The safety instructions must be observed throughout the installation, operation, cleaning
and maintenance procedures.
3.1 General notes on safety
DANGER Damaged power supply cables or faulty protective devices!
Risk of life from electric current. Acute risk of injury of operating
personnel.
– Damaged supply lines must be replaced immediately with new ca-
bles and installed by a professional electrical company or by Bizer-
ba Service.
– The mains cable must be routed in a way that it is no cause of risk.
– Protective devices must be checked every day with regards to
function before start-up.
– Protective devices may not be removed, modified or bypassed.
DANGER Open the electrical installation area!
Risk of life from electric current.
– The electrical installation area may only be opened by Bizerba
Service.
– Pull power plug before moving the machine.
WARNING Unauthorized persons!
Serious injuries to fingers and hands and damage to health.
– Only trained personnel over 14 years may operate, clean and
maintain the machine. Subsequent training sessions should be re-
peated whenever necessary.
– Unauthorized persons, particularly children, may not stay in the
work area of the machine.
Safety instructions Operating instructions FK 23
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3.2 Safety instructions for operation
WARNING Insufficient personal protective unit!
Damage to health.
– It is recommended to wear ear protection.
– Please wear gloves when handling frozen products.
– Please wear suitable working cloths.
DANGER Movable parts, especially the saw blade!
Serious injuries.
– Do not put machine into operation without mounted protective devi-
ces.
– Do not put machine into operation with damaged or twisted saw
door.
– Always keep a certain distance to the saw blade, use suitable feed
units.
– Wait until the saw blade comes to a standstill before removing
product from working field.
– Do not decelerate the running down saw blade through lateral
pressure.
3.3 Safety instructions for cleaning
WARNING Saw blade!
Danger of cutting injury also if saw blade is at standstill.
– Only clean the machine when switched off and the plug is discon-
nected.
– Wear cut-proof gloves when cleaning and replacing the saw blade.
– Store saw blades securely so that nobody can harm oneself.
Operating instructions FK 23 Safety instructions
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3
WARNING Missing components!
The operator can only be protected from injuries and the machine
protected against damage if all the components of the machine are
assembled properly.
– Check if the machine is complete before it is re-started.
– Check if components are positioned correctly and firmly.
– Only use original Bizerba spare parts and accessories.
3.4 Protective and safety equipment
– Door lock, saw protected against switch-on when door open
– membrane keypad, ON switch with protection function against unintended machine
start (increased actuating force), OFF switch responds when slightly touched (re-
duced actuating force)
– Product pusher, product feed unit and saw blade cover
– Protective bar, height adjustable device with upper saw blade guide
Correct functioning of the protective and safety equipment must be reg-
ularly checked.
Check if after opening the door, the saw blade comes to a standstill as
soon as possible (it must not take more than 4 sec.).
The operator must define the frequency of checking.
Remaining risks that cannot be excluded by technical measures:
– Risk of tripping/slipping if the work area is not kept tidy.
– Risk of injury if the required personal protective clothing is not
worn.
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3.5 Information plates on machine
DANGER!
Read operating instructions prior to opera-
tion to prevent serious bodily injury.
Disconnect power prior to cleaning and
maintenance.
Authorized personnel only
Operation, cleaning, sanitation and mainte-
nance of the machine must be performed by
qualified and trained personnel only.
Fig. 2: Warning sign
Beware of hazardous electric charge
Fig. 3: Warning sign: Flash sign
Positions for the saw blade clamping unit,
chapter 5.5
Fig. 4: Information plate
Information plate: Only use and service after the instruction manual has been read
Operating instructions FK 23 Installation
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4 Installation
4.1 Transport and storage
When transporting the machine, shoes with toe caps must be worn and
suitable lifting devices must be used.
At least two persons are necessary to move the machine. Weight of
machine is higher than 25 kg.
Before installation, store and transport the machine in the original packaging.
The machine has to be transported and stored in accordance with the symbols on the
packaging.
The machine may only operate when positioned on a level floor.
4.2 Installation and assembly
Installation, putting into operation as well as instruction regarding operation, cleaning,
maintenance, care and servicing, is initially carried out by the responsible Bizerba Custom-
er Service Agent or the Bizerba specialist.
4.2.1 Installation requirements
The installation surface needs to:
– provide sufficient space, Dimensions, see chapter 9.1
– be horizontal and flat
– be slip-proof and tilt-proof
– be stable and rigid, Machine weight, see chapter 9.1
The recommended table height is approx. 1,100 mm.
Provide sufficient work space for operator. For hygienic reasons it should be accessible
from at least 3 sides.
Installation Operating instructions FK 23
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4.2.2 Electrical connection
Information on the rating plate
Bizerba logo BIZERBA
Machine type Model FK 23
Machine description Meat and Bone Saw
Machine number ...
Production code X-..
Protection class IP 55
Electrical data see specification plate
Manufacturer's address Bizerba GmbH & Co.KG
D-72336 Balingen
MADE IN GERMANY
Check before mains connection
Before you connect the machine, check the electric data on the rating
plate with the mains data about the power supply.
CAUTION Incorrect supply voltage!
Damage of electric components, fire hazard.
– Do not connect the machine to the power supply if the power sup-
ply data does not correspond to the machine's connection values.
Mains data must be identical.
– Inform Bizerba Customer Service.
Installation of power supply provided by customer
Installation of the power supply to connect our machines must be carried out in accord-
ance with country-specific regulations and the terms and conditions derived thereof. These
essentially include the recommendations of at least one of the following commissions:
– International Electro-technical Commission (IEC)
– European Committee for Electro-technical Standardization (CENELEC)
The machine has been built according to Protection Type I and has to be connected to the
protective conductor.
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