Black Diamond Equipment VOM205P 3801 User manual

2.5 GALLON WET/DRY VAC
Operation Manual
MODEL #’s VOM205P 3801
This safety alert symbol identifies important safety messages in this
manual. Failure to follow this important safety information may result
in serious injury or death.

2
Thank you for purchasing this Black DiamondTM wet/dry vacuum
cleaner. Feel confident that with Black DiamondTM you are obtaining a
high quality product engineered for optimal performance. This vacuum
is capable of picking up liquids and dry materials.
FOR YOUR SAFETY: CAREFULLY READ AND UNDERSTAND
ALL INSTRUCTIONS.
TABLE OF CONTENTS
SECTION PAGE
Warranty ................................................................................................. 3
Important Safety Instructions
................................................................ 4
Double Insulation Instructions ............................................................... 6
Extension Cords ..................................................................................... 7
Unpacking & Checking Carton Contents
................................................ 8
General Assembly Instructions
.............................................................. 9
Dry Vacuum Operation ......................................................................... 11
Liquid Vacuum Operation ..................................................................... 12
Blower Operation ...................................................................................14
Maintenance ......................................................................................... 15
Installing & Cleaning Cartridge Filter .................................................... 16
Installing & Cleaning Foam Wet Filter
.................................................. 17
Troubleshooting ................................................................................... 18
Exploded View ...................................................................................... 19
Parts List .............................................................................................. 20

3
WARRANTY
We take pride in producing a high quality, durable product. This Black
Diamond™product carries a limited two (2) year warranty against defects
in workmanship and materials from date of purchase under normal
household use. If product is to be used for commercial, industrial, or
rental use, a 90 day limited warranty will apply. Please keep your receipt
as proof of purchase. This warranty gives you specic legal rights, and
you may have other rights, which vary from state to state. For customer
service please call 877-806-9067.
Not Covered by Warranty:
• Any part that has become inoperative due to misuse, negligence,
direct/indirect abuse, accidents, improper maintenance, repairs,
or alterations
• Consumables such as lters and accessories
• Normal wear and tear of parts and attachments, such as hose, nozzles,
or casters
• Normal deterioration of the exterior nish due to use or exposure
• Any product where serial number/data label is tampered with
or removed
• Any product purchased from an unauthorized retailer

4
READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS
VACUUM. Read and understand this operator’s manual and all labels on
the Wet/Dry Vacuum cleaner before operating. Safety is a combination
of common sense, staying alert and knowing how your vacuum works.
Use this Wet/Dry Vacuum only as described in this manual. To reduce
the risk of personal injury or damage to your Wet/Dry Vacuum, use only
manufacturer recommended accessories. For Household Use Only
SAVE THIS MANUAL
When using a vacuum, basic precautions should always
be followed including the following:
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY:
• Do not run vac unattended.
• Do not vacuum, or use this Wet/Dry Vac near ammable liquids,
gases, or explosive vapors like gasoline or other fuels, lighter uids,
cleaners, oil-based paints, natural gas, hydrogen, or explosive dusts
like coal dust, magnesium dust, grain dust, or gun powder. Sparks
inside the motor can ignite ammable vapors or dust.
• Do not vacuum, or use this Wet/Dry Vac near ammable liquids,
gases, or explosive vapors like gasoline or other fuels, lighter uids,
cleaners, oil-based paints, natural gas, hydrogen, or explosive dusts
like coal dust, magnesium dust, grain dust, or gun powder. Sparks
inside the motor can ignite ammable vapors or dust.
• Keep cord away from heated surfaces.
• Do not expose to rain. Store indoors.
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the
cord.
• Do not use with damaged cord, plug, or other parts.
• If appliance is not working as it should, has been dropped, damaged,
left outdoors, or dropped into water, return it to a service center.
• Do not pull or carry by cord, use cord as handle, close a door on cord,
or pull cord around sharp edges or corners.
• Do not run Wet/Dry Vac over cord.
• Do not handle plug or the Wet/Dry Vac with wet hands.
• To reduce the risk of health hazards from vapors or dusts, do not
vacuum toxic materials.
• Do not use or store near hazardous materials.
• Do not use this Wet/Dry Vac with a torn lter or without the lter
installed except when vacuuming liquids as described in the operation
section of this manual.
IMPORTANT SAFETY INSTRUCTIONS
FOR FUTURE REFERENCE.
WARNING
!

5
• Do not allow to be used as a toy. Close attention is necessary when
used by or near children.
• To reduce the risk of injury from accidental starting, unplug power
cord before changing or cleaning lter.
• Do not leave Wet/Dry Vac unattended when plugged in. Unplug from
outlet when not in use and before servicing.
• Turn off Wet/Dry Vac before unplugging.
• Do not put any object into ventilation openings. Do not vacuum with
any ventilation openings blocked; keep free of dust, lint, hair, or
anything that may reduce air ow.
• Keep hair, loose clothing, ngers, and all parts of body away from
openings and moving parts.
• To reduce the risk of falls, use extra care when cleaning on stairs.
• Unplug before connecting hose.
• Use only as described in this manual. Use only manufacturer’s
recommended attachments.
• This appliance is provided with double insulation. Use only identical
replacement parts. See “DOUBLE INSULATION INSTRUCTIONS”.
When using as blower:
• Direct air discharge only at work area.
• Do not use Wet/Dry Vac as a sprayer.
• Do not direct air at bystanders.
• Keep children away when blowing.
• Use safety goggles.

6
SERVICING OF DOUBLE-INSULATED WET/DRY VACUUM WITH A DOUBLE-
INSULATED WET/DRY VACUUM, TWO SYSTEMS OF INSULATION ARE
PROVIDED INSTEAD OF GROUNDING. NO GROUNDING MEANS IS
ROVIDED ON A DOUBLE-INSULATED APPLIANCE, NOR SHOULD A MEANS
FOR GROUNDING BE ADDED. SERVICING A DOUBLE INSULATED WET/DRY
VACUUM REQUIRES EXTREME CARE AND KNOWLEDGE OF THE SYSTEM,
AND SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSONNEL.
REPLACEMENT PARTS FOR A DOUBLE-INSULATED WET/DRY VACUUM
MUST BE IDENTICAL TO THE PARTS THEY REPLACE. YOUR DOUBLE-
INSULATED WET/DRY VAC IS MARKED WITH THE WORDS ‘DOUBLE
INSULATED’ AND THE SYMBOL (SQUARE WITHIN A SQUARE) MAY
ALSO BE MARKED ON THE APPLIANCE.
DOUBLE INSULATED - GROUNDING NOT REQUIRED - WHEN
SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.
This Wet/Dry Vac is double-insulated, eliminating the need for a separate
grounding system. Use only identical replacements parts. Read
the instructions for Servicing Double-Insulated Wet/Dry Vacs before
servicing. Use this Wet/Dry Vac as described in this manual.
Observe the following warnings that appear on the motor housing of
your Wet/Dry Vac.
DOUBLE INSULATION INSTRUCTIONS
CAUTION
!
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT EXPOSE TO RAIN.
STORE INDOORS.
DO NOT VACUUM DRYWALL DUST OR FIREPLACE SOOT OR ASH WITH
STANDARD WET/DRY FILTER. THIS IS A VERY FINE DUST WHICH WILL
NOT BE CAPTURED BY THE FILTER AND MAY CAUSE DAMAGE TO MOTOR.
WHEN VACUUMING FINE DUST USE A FINE DUST FILTER.
WARNING
WARNING
!
!

7
When using an extension cord with your Wet/Dry Vac refer to the
following table to determine the required A.W.G. wire size. Before using
the vacuum cleaner, make sure the power cord and extension cord are
in good working condition. Make repairs or replacements before using
the vacuum cleaner. Only use extension cords that are rated for outdoor
use.
EXTENSION CORDS
• To reduce the risk of electric shock, unplug before cleaning or
servicing.
• DO NOT use without lters in place.
CAUTION: TO REDUCE THE RISK OF INJURY FROM
MOVING PARTS, UNPLUG BEFORE SERVICING.
Length of Extension Cord
A.W.G. Wire Size
Not recommended
25 Feet
7.5 Meters
50 Feet
15.25 Meters
100 Feet
30.5 Meters
150 Feet
45.7 Meters
110V-120V
Amps
0-6
7-10
11-12
13-16
18
18
16
14
16
16
16
12
16
14
14
14
12
12

8
AB
F
I
GH
J
C
D E
Operation Manual
MODEL#’s
Thissafetyalert symbol identifies important safety messages in this
manual.Failureto follow this important safety information may result
inseriousinjury or death.
Remove all contents from the box.
Remove the power head and take out any contents
inside the collection tank.
Check each item against the carton
contents list.
Key Description Qty.
A Vac Assembly ...................................................1
B
Wall Mounting Support .....................................1
C
Hose .................................................................1
D
Crevice Tool .....................................................1
E
2-in-1 Utility Nozzle ........................................1
F Cloth Filter ........................................................1
G 2 Screws (Bag) .................................................1
H Foam Wet Filter..................................................1
I
Operator’s Manual ...........................................1
Accessory Storage
Power Cord Hook
Latch
Wall Mount Bracket
Blower Port
Handle
Power Head
Hose Organization
On/Off Switch
Vacuum Port
Collection Tank
UNPACKING & CHECKING CARTON CONTENTS

9
GENERAL ASSEMBLY INSTRUCTIONS
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT EXPOSE TO RAIN.
MAKE SURE PLUG IS DISCONNECTED BEFORE ASSEMBLING THE WET/
DRY VAC.
WARNING
!
UNPACKING YOUR WET/DRY VACUUM & GENERAL ASSEMBLY
1. Verify that the power cord is disconnected from the outlet (Fig. 1).
2. Undo the latches (Fig. 2).
3. Lift the power head off the collection tank (Fig. 3).
4. Remove the contents from inside the collection tank; make sure you
have all contents as listed on page 5 (Fig. 4).
5. Insert the handle into the slots located on the top of the power head
and secure it with the screws provided. Do not over-tighten the
screws (Fig. 5).
Before beginning assembly of product, make sure all parts are present.
Compare parts with package contents list and diagram. If any part is
missing or damaged, do not attempt to assemble the product. Contact
customer service for replacement parts.
Estimated Assembly Time: 25 minutes
Tools Required for Assembly: Drill, Screwdriver
Helpful Tools: Level
6
4
3
2
1
2
11
10
9
9
5
8
7
1
12 13

10
6. Insert the handle into the slots located on the top of the power head
and secure it with the screws provided. Do not over-tighten the
screws (Fig. 5).
7. For wet vacuum cleaning, install the supplied foam wet lter (Fig. 7).
For installation instructions, see page 12.
8. Place the power head back on the collection tank, and secure into
place using the 2 side latches (Fig. 8 & 9).
9. Place the power head back on the collection tank, and secure into
place using the 2 side latches (Fig. 8 & 9).
10. Choose the desired accessories and insert onto the end of the hose
(Fig. 10).
For your convenience this vacuum comes with a wall mounting support
for storage.
IMPORTANT!
• Do not mount the rack over 5 feet from the oor.
• Do not screw the rack to drywall only. Secure the screws to a stud.
• Do not hang from or sit on the vacuum when on mounting rack.
• Do not use the vacuum while it is mounted on the wall mounting
support.
• Empty the tank before mounting the vacuum on the wall.
11. Make sure the rack is level and mark the hole locations. Make1/8-
inch diameter pilot hole in each marked location. Align the two
screw holes so that they are over a stud and secure the mounting
support to the wall stud with the two screws provided (Fig. 12).
12. Place the wet and dry vacuum cleaner into the support (Fig. 13).
POLARIZED PLUG
To reduce the risk of electrical shock, this appliance has a polarized
plug (one blade wider than the other). This plug will t in a polarized
outlet only one way. If the plug does not t fully in the outlet, reverse
the plug. If it still does not t, contact a qualied electrician to install the
proper outlet. Do not change the plug in any way. Double insulation
eliminates the need for the three wire grounded power cord and
grounded power supply system.

11
DRY VACUUMING
1
10
89
5
2346
7
DRY VACUUM OPERATION
BE SURE TO READ, UNDERSTAND, AND APPLY, INFORMATION ENTITLED
‘SAFETY INSTRUCTIONS & WARNINGS’. DO NOT VACUUM IN AREAS
WITH FLAMMABLE GASES, VAPORS, OR EXPLOSIVE DUSTS IN THE
AIR. FLAMMABLE GASES OR VAPORS INCLUDE BUT ARE NOT LIMITED
TO: LIGHTER FLUID, SOLVENT TYPE CLEANERS, OIL-BASED PAINTS,
GASOLINE, ALCOHOL, OR AEROSOL SPRAYS. EXPLOSIVE DUSTS INCLUDE
BUT ARE NOT LIMITED TO: COAL, MAGNESIUM, GRAIN, OR GUN POWDER.
TO REDUCE THE RISK OF HEALTH HAZARDS FROM VAPORS OR DUST, DO
NOT VACUUM TOXIC MATERIALS.
WARNING
!
1. Verify that the power cord is disconnected from the outlet (Fig. 2).
2. In order to prepare your vacuum for dry vacuuming, make sure the
lter is completely covering the lter cage against the power head
(Fig. 3 & 4). Your Wet/Dry Vac comes with the reusable cloth lter
pre-installed. For installation instructions, see page 12.
3. Place the power head section back on the collection tank, and secure
it in place using the latches (Fig. 5).
OPERATING INSTRUCTIONS: DRY VACUUMING
4. Insert the larger end of the hose into the vacuum port on the power
head. Push the required attachment onto the free end of the hose or
extension (Fig. 6).
5. Plug the power cord into the outlet (Fig. 7).
6. Turn the motor on by ipping the switch to the ‘I’ ON position and
begin vacuuming (Fig. 8).
7. Once you have completed vacuuming, ip the switch to the ‘O’ OFF
position and unplug the power cord from the outlet.
O = OFF I = ON
DO NOT USE THE DUST FILTER FOR LIQUID VACUUMING.

12
LIQUID VACUUMING
1
6
5
7
234
1. Verify that the power cord is disconnected from the outlet (Fig. 2).
2. Remove reusable cloth lter, then carefully install the foam wet lter
over the lter cage and place the power head back on the collection
tank (Fig. 3). For lter installation instructions, see page 12.
DO NOT USE THE REUSABLE CLOTH FILTER FOR LIQUID VACUUMING.
OPERATING INSTRUCTIONS: WET VACUUMING
3. Fit the desired nozzle to the vacuum hose (Fig. 4).
4. Verify that the switch is in the ‘O’ OFF position before plugging the
power cord into the outlet (Fig. 5).
5. Turn the motor on by ipping the switch to the ‘I’ ON position (Fig. 6).
6. After use, empty the collection tank, clean and dry the inside and
outside before storage (Fig. 7).
LIQUID VACUUM OPERATION
BE SURE TO READ, UNDERSTAND, AND APPLY, INFORMATION
ENTITLED ‘SAFETY INSTRUCTIONS & WARNINGS’. DO NOT VACUUM IN
AREAS WITH FLAMMABLE GASES, VAPORS, OR EXPLOSIVE DUSTS IN THE
AIR. FLAMMABLE GASES OR VAPORS INCLUDE BUT ARE NOT LIMITED
TO: LIGHTER FLUID, SOLVENT TYPE CLEANERS, OIL-BASED PAINTS,
GASOLINE, ALCOHOL, OR AEROSOL SPRAYS.
EXPLOSIVE DUSTS INCLUDE BUT ARE NOT LIMITED TO: COAL,
MAGNESIUM, GRAIN, OR GUN POWDER. TO REDUCE THE RISK OF HEALTH
HAZARDS FROM VAPORS OR DUST, DO NOT VACUUM TOXIC MATERIALS.
DO NOT PLUG POWER CORD INTO POWER OUTLET. MAKE SURE PLUG IS
DISCONNECTED BEFORE CHANGING THE FILTERS.
WARNING
!

13
IMPORTANT! When vacuuming large quantities of liquids, do not
immerse the nozzle completely in the liquid; leave a gap at the tip of
the nozzle opening to allow air inow. The machine is tted with a oat
valve that stops the suction action when the collection tank reaches its
maximum capacity. You will notice an increase in motor speed. When
this happens, turn off the machine, disconnect from power supply, and
drain the liquid into a suitable receptacle or drain. After wet vacuuming,
turn the machine off and remove plug from power supply. Empty the
collection tank, clean and dry the inside and outside before storage.
REMEMBER! The foam wet lter must be removed after wet vacuuming,
and a reusable cloth lter must be installed before dry vacuuming again.

14
This Wet/Dry Vac has blowing capabilities. To use the blower feature
follow the instructions listed.
1. Verify that the power cord is disconnected from the outlet (Fig. 1).
2. Make sure the collection tank is empty before using as a blower.
3. Remove hose from the vacuum port.
4. Insert the larger end of the hose into the blower port on the backside
of the power head (Fig. 2).
5. Verify that the power switch is in the ‘O’ (OFF) position before
plugging the power cord into the outlet (Fig. 3).
6. Before turning on the vac, rmly hold loose end of the hose. Turn the
motor on by ipping the switch to the ‘I’ ON position (Fig. 4).
2
1
8
6
7
35
4
BLOWER OPERATION
ALWAYS WEAR SAFETY GOGGLES COMPLYING WITH ANSI Z87.1 (OR IN
CANADA, CSAZ94.3) BEFORE USING BLOWER.
CAUTION: KEEP BYSTANDERS CLEAR FROM BLOWING DEBRIS.
WEAR A DUST MASK IF BLOWING CREATES DUST THAT MIGHT BE
INHALED.
WARNING
!

15
1. Verify that the power cord is disconnected from the outlet (Fig. 1).
2. Disconnect the hose from the vacuum (Fig. 2).
3. Undo the latches and remove the power head from the collection tank
(Fig. 3). Place power head on a soft, clean surface upside down.
4. Clear all dirt or debris from the collection tank and hose into a proper
waste container (Fig. 4).
5. Clean or replace the lters.
6. Check the hose, attachments, and power cord to ensure that they
have not been damaged.
7. Place the power head back onto the collection tank and secure
latches.
IMPORTANT! Clean or change the lter regularly for best performance.
ALWAYS USE THE CARTRIDGE FILTER FOR DRY VACUUMING. If the
machine is used without the cartridge lter, the motor will burn out and
the warranty will be voided. Always keep spare lters on hand.
NOTICE! The lters included are made of high quality materials designed
to stop small dust particles. The reusable cloth lter should be used for
dry pick-up only. A dry reusable cloth lter is necessary to pick up dust.
If the reusable cloth lter is wet, it will clog quickly and be very difcult
to clean. Handle the lter carefully when removing it for cleaning and
replacing it. Check the lters for tears or small holes. A small hole can
let dust pass through and out of the lter. Do not use a lter with holes
or tears; replace it immediately.
STORAGE
Before storing your vacuum, the collection tank should be emptied and
cleaned. The accessories should be cleaned and stored so they can be
readily available when needed. Store the wet/dry vacuum indoors.
3
2
4
3
1
EMPTYING THE COLLECTION TANK
MAINTENANCE
ALWAYS DISCONNECT THE PLUG FROM THE POWER OUTLET BEFORE
REMOVING THE POWER HEAD FROM COLLECTION TANK.
WARNING
!

16
1 2 4 5 3
INSTALLING REUSABLE CLOTH FILTER
1. Verify that the power cord is disconnected from the outlet (Fig. 1).
2. Remove the power head and place in an upside down position.
3. Install the reusable cloth lter over the lter cage making sure the
cage is completely covered (Fig. 2 & 3).
4. Place the power head back onto the collection tank.
REMOVING & CLEANING REUSABLE CLOTH FILTER
1. With the removed power head in an upside down position, carefully
remove the reusable cloth lter from the lter cage (Fig. 4).
2. Clean the reusable cloth lter by gently tapping or brushing dirt off.
Cleaning should not be done indoors in living areas. For optimal
performance a new lter is recommended.
3. Use a mild soap and water solution to wash reusable cloth lter and
rinse with clean water (Fig. 5).
4. Allow the wet lter to air dry for 24 hours before installing onto the
lter cage.
INSTALLING & CLEANING CARTRIDGE FILTER
REPAIRS
Repairs for this wet/dry vacuum should be performed only by qualied
service personnel using only identical replacement parts.

17
1 2 3 4 5
INSTALLING FOAM WET FILTER
1. Verify that the power cord is disconnected from the outlet (Fig. 1).
2. Remove the power head and place in an upside down position. Follow instructions to remove the
reusable cloth lter on page 13.
3. Carefully slide the foam wet lter down over the lter cage making sure the cage is completely covered
(Fig. 2 & 3).
4. Place the power head onto the collection tank.
CLEANING FOAM WET FILTER
1. With the removed power head in an upside down position, carefully remove the foam wet lter (Fig. 4).
2. Use a mild soap and water solution to wash the foam wet lter and rinse with clean water (Fig. 5).
3. Allow the wet lter to air dry for 24 hours before installing onto the lter cage.
INSTALLING & CLEANING FOAM WET FILTER

18
TO REDUCE THE RISK OF ELECTRIC SHOCK, UNPLUG BEFORE
TROUBLESHOOTING.
PROBLEM POSSIBLE CAUSE SOLUTION
The wet/dry vacuum will not
operate.
No power supply. Check the power supply, cord,
breakers, and fuses.
Faulty power cord.
Unplug and check the power cord.
If damaged, have it repaired by a
professional.
Collection tank is full. Empty the collection tank.
Switch in the wrong position. Press the ON ‘I’ button on the
power head.
The dust comes out from the
motor cover.
The reusable cloth lter is
missing or damaged.
Attach or replace the reusable cloth
lter.
Reduced efciency and motor/
speed vibration.
There are blockages in the nozzle,
hose, or the collection tank inlets.
Unplug and check nozzle, hose and
collection tank inlets for blockages.
The reusable cloth lter is
clogged by ne dust.
Take off the lter and clean it or
install a new reusable cloth lter.
TROUBLESHOOTING
WARNING
!

19
1
29
10
8
11
12
3
4
5
5.1
7
6
EXPLODED VIEW

20
Part Drawing Number Description Quantity
1 551012101 Handle 1
2 Power Head 1
3 551012115 Float 1
4 551012116 Filter Cage 1
5 Collection Tank 1
6 551012104 Vacuum Port 1
7 551012107 Wall Mount Hook Assembly 1
8 551098111 Wall Mount Bracket Assembly 1
9 551012109 Crevice Tool 1
10 551004113 Utility Nozzle 1
11 551009111 Foam Wet Filter 1
12 551012110 Reusable Cloth Filter 1
13 551012108 Hose 1
PARTS LIST