Blackfire BLOCKSHUTTER EW120 Specification sheet

Page1
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
Fire Rolling Shutter
BLOCKSHUTTER EW120

Page2
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
INDEX
1. PACKAGING AND TRANSPORT P.05
2. DISPOSAL P.05
3. PRELIMINARY CHECKS P.05
4. CONSTRUCTION STANDARD OF FIRE SHUTTER P.06
5. DIAGRAM OF FIRE SHUTTER COMPONENTS P.07
6. ASSEMBLY SEQUENCE P.08
7. ELECTRICAL CONNECTIONS P.13
8. LIMIT SWITCH ADJUSTMENT P.13
9. USE P.13
10. CHECKS P.13
11. CLEANING AND LUBRICATION P.13
12. MAINTENANCE P.14
13. SPARE PARTS P.15
14. POSSIBLE PROBLEMS P.15
15. WARRANTY P.16
16. RISK ANALYSIS P.16
17. ORDINARY AND EXTRAORD. MAINTENANCE WORK REGISTER P.19
IMPORTANT
All the drawings shown in this manual are purely indicative and not binding.
The Client is required to verify (see page 8) the suitability of the support (wall)
for the installation of the shutter and the tightness of the anchoring points
(fixings are not included).
At the end of the assembly, the Installer must deliver all the CE documentation to
the Client / User, together with the declaration of correct installation, recording in the
test report the delivery of the documentation and the training for the safe use of the
rolling shutter.

Page3
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
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Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
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Dear Customer, Thank you for choosing our Fire Rolling Shutter with EW resistance
performance.
It was designed and built in compliance with:
CPR 305/2011 (Construction Products Regulation);
Machinery Directive 2006/42 / EC
Electromagnetic Compatibility Directive 2014/30 / EU
Low Voltage Directive 2014/35 / EU
RED Directive (Radio Equipment Directive) 2014/53 / UE
Directive 2011/65 / EU RoHS II - Restrictions on the use of hazardous substances
following the indications of the standards:
❖ UNI EN 13241: 2016 Industrial, commercial and garage doors and gates - Product
standard, performance characteristics;
❖ UNI EN 12604: 2017 Industrial, commercial and garage doors and gates - Mechanical
aspects - Requirements and test methods;
❖ UNI EN 12453: 2017 Industrial, commercial and garage doors and gates - Safety in use of
motorized doors - Requirements and test methods;
❖ UNI EN 16034: 2014 Pedestrian doors, industrial, commercial, garage doors and opening
windows - Product standard, performance characteristics - Fire resistance and / or smoke
control characteristics;
and tested according to the standards:
❖ UNI EN 1634-1: 2018 Test of fire resistance and control of smoke dispersion for doors and
closing systems, opening windows and their construction accessories - Part 1: Fire
resistance tests for doors and closing systems and opening windows ;
❖ UNI EN 1634-2: 2009 Fire resistance and smoke dispersion control tests for doors, closing
systems, opening windows and their construction components - Part 2: Resistance tests
for construction components;
❖ UNI EN 1363-2: 2001 Fire resistance tests - Alternative and additional procedures;
❖ UNI EN 15269-10: 2011 Extended application of the results of fire resistance tests and / or
control of smoke dispersion for doors, opening systems and windowsand their construction
components - Part 10: Fire resistance of steel roller shutters ;
In support, CE documents are issued consisting of:
• Installation, Use, Maintenance and Safety Manual;
• Gearmotor Manual with relative declaration of incorporation issued by the
Manufacturer;
• Control Panel Manual with relative declaration of incorporation issued by the
Manufacturer;
• Safety device manuals with relative declarations of conformity issued by
manufacturers;
• DOP (Declaration of Performance);
• CE label.

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M ANUAL OF INSTALLATION,
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They must be kept by the Customer / User and shown to the maintenance / repair staff for the
purpose of recording any intervention after installation.
In order to maintain the performance declared in DOP, it is COMPULSORY to carry out the
scheduled and conservative maintenance, as provided for in this manual, under penalty of
forfeiture of any form of guarantee.
This Manual is aimed at trained and qualified installers and users, and has the purpose of:
❑ Provide indications for correct assembly, safe use and maintenance;
❑ Highlight the risks and dangers during Assembly, Use, Maintenance.
IMPORTANT
This Manual must be read in its entirety before installation, use and maintenance of the Fire
Rolling Shutter and must be kept near it in a transparent rainproof bag.
This Manual and its contents are the exclusive property of the Manufacturer. Any
unauthorized reproduction will be prosecuted in accordance with the law.
The Manufacturer reserves the right to make changes to the product and / or to the technical
documentation in order to improve it without prior notice.
The assembly and maintenance personnel must be adequately trained on safety in the
workplace. To guarantee the integrity of the shutter components it is necessary to respect
the following indications:
1. To avoid corrosion problems, the material must be stored in covered and dry places
before installation; in addition, sufficient ventilation must be ensured in the site where
the rolling shutter is installed.
2. Do not use solvents or other concentrated chemical compounds that could damage the
painted, plasticized orgalvanized finishes when cleaning the curtain orthe components
of the shutter.
3. Do not use high pressure cleaners for cleaning.
4. The compartment where the shutter is to be installed must ensure adequate flow of
rainwater so that no water infiltration or stagnation occurs in the vicinity of the same.
5. All the parts that make up the shutter must be assembled according to the indications
of this manual and of the specifications produced to order (drawings) or manuals of the
manufacturers of the control and safety components.
The Manufacturer will decline any responsibility for shutter malfunctions in the event that
assembly, use and maintenance non-conformities are ascertained, with respect to the
prescriptions of this manual. All the elements of the shutter have been chosen according to
precise design guidelines to ensure perfect operation. The Manufacturer will decline any
responsibility for shutter malfunctions in the event that assembly of third party components
is ascertained.

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DANGER
The shutter is equipped with active and passive safety devices.
In the event of their intervention, do not attempt to release but request the intervention of
specialized personnel recognized by the Manufacturer. Irregular maneuvers can cause
damage to things or people.
In case of maintenance on the gearmotor, make sure that the rolling shutter is in the closed
position.
1. PACKAGING AND TRANSPORT
In loading, unloading and delivery operations, make sure to pair packages with the same
Order / Item and Model number.
The EW fire shutter is generally composed of two packages:
A) Guides (right + left), Traverso, Roll of Invitation; Support brackets (engine and
parachute); EW sheet (supplied already wound on the winding shaft)complete with
Crown, Bearing and Parachute;
B) Wired Gearmotor, Control Panel, UPS, Pinion, Transmission Chain, Siren, Gaskets
and Small Parts; Technical documentation and CE.
In the case of shipments of several shutters, the pieces can be grouped. The handling of
packages must be carried out with the utmost care using suitable forklifts or transpallets.
Storage must be carried out in a covered place. At the time of unloading, the customer must
verify the consistency with what is indicated in the transport document and within 24 hours
can report any shortages or non-conformities. Complaints must be sent by e-mail or fax and
be supported by photos documenting the problem encountered. Only in this case the
Producer will be able to take charge of the resolution of the detected problem, if attributable
to him. Check the presence and integrity of all parts.
2. DISPOSAL
The disposal of the mechanical parts of the shutter must be carried out through authorized
metal scrapping companies. Polystyrene, plastic strapping, cardboard making up the
packaging, wood making up the stacking frames are similar to municipal solid waste. The
mantle, the rubber seals, the motorization and the electrical components are special waste
to be disposed of through authorized companies.
3. PRELIMINARY CHECKS
Before proceeding with the assembly operations, carry out the following preliminary checks:
Carry out the survey of the masonry compartment, reporting the values in the following
diagram;

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➢Define the values of Ln (nominal light width) and Hn (nominal light height) by
determining them on the basis of the maximum values measured (L1 and L2) (H1
and H2) net of any false squares and out of plumb. The values of L and H indicated
on the label placed on the packages must be equal to Ln and Hn or deviate in excess
of 10 mm maximum.
➢Check the consistency of the walls on which the fixings will be made in order to
identify the correct ones to use.
➢Check that there are no obstacles (electrical conduits, water pipes, beams, etc.) in
the installation and sliding area of the Fire Rolling Shutter.
➢Check the level of the floor and the plumb of the side sticks.
L1 =
H.V =
HVE HV
L2 =
INTERNA
L VIEW
PV =
H1 =
L2
Mdx =
H2 = Msx =
Ln =
H1
H2
HVE =
Hn =
Msx
L1
Mdx
PV

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4. CONSTRUCTION STANDARD OF FIRE SHUTTER
The EW fire rolling shutter is built for installation beyond the opening, for rooms with
dimensions:
➢L <= 10 mt H <= 8 mt
➢The weight of the cloth is approximately 42kg / m²
Attention, for L> 7m the depth of the guides will increase by 20mm with a consequent
dimensional increase.
STANDARD
MOTORIZATION IN
GRAVITY FAIL SAFE
"MFZ-FTU"

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5. DIAGRAM OF FIRE ROLLING SHUTTER COMPONENTS
a) Guide fixing tubes;
b) Traverse;
c) Parachute shelf;
d) Engine bracket (different type
depending on the engine);
e) Winding shaft;
f) EW sheet (supplied already wound on
the winding shaft);
g) Invitation roller;
h) Carter Guide;
i) Engine (chain drive or direct drive)
j) Control device with flashing light and /
or siren;

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6. ASSEMBLY SEQUENCE
IMPORTANT
The EW Fire Rolling Shutter is designed to be installed beyond the opening on a rigid
support with a thickness of 200mm and a density of 450kg / m³ (characteristics of fire
resistance only). It is possible to fix it on a protected structural steel support as long as it is
sized in accordance with the EN15269-10: 2011 standard. Fixing materials are not
included. Use only fasteners that are suitable for the intended mechanical strength and fire
resistance and that fit the mounting surface.
Proceed in the sequence as indicated by the following figures.
Step.01: Tubular assembly for fixing the
guides
Position from compartment edge: 80mm
Step.02: Transverse mounting
Traverse position in line with the guide

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Step.03: Shelves assembly
Shelves position in line with the guide
Fixing with M12 threaded rod and rear plate.
Shelf fixing height: variable, see fixing diagram
attached to the order.
Step.04: Assembling the winding shaft
(wrapped fabric)
Bearing fixing on engine bracket
The tree with the wrapped sheet is contained in
a dedicated packaging. It is necessary to remove
the lid and all sides of the packaging by freeing
the axles, then insert the bearing into the long
axis and the parachute device on the short axis,
remembering to screw the dowels so that they
cannot slip off the axles.Using a suitable means,
lift the bottom of the package together with the
shaft, remove the screws that hold the outermost
part of the package and place it between the
shelves. Adjust the distance between the wall
and the winding axis as per the fixing diagram
attached to the order. Finally, remove the
remaining packaging. The parachute is then
connected to the control unit.
Parachute fixing on parachute shelf

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Step.05: Assembling the invitation shaft
Secure the drive shaft to the bracket using
the supplied flange bearings. The distance
must be adjusted according to the fabric.
Step.06: Assembling the guide covers
Fasten the guide casing to the masonry
(using suitable fasteners for the masonry)
through the series of holes on the external
fin.
Fix the casing to the guide fixing tube by inserting self-drilling screws (supplied) in the series
of holes on the internal and external side.

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Step.07: Motor assembly
Secure the transmission to the engine and
shaft
The type of shelf can vary according to the motorization
chosen.
Adjust the chain by acting on the chain tensioner screws.
Bolt the motor to the
respective adapter plate, slide
it into the appropriate tracks on
the bracket Insert the pinions
in their respective axes.
Position the chain and align
the sprockets and then act on
the respective dowels to lock
them. At the end, it is
necessary to replace the stop
washer on the axis.
Step.08: Control unit assembly
ATTENTION! FOR MFZ-FTU SEE ALERT
PAGE 18
The type of control unit can vary according to the
motorization chosen.

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Step.09: Unroll the sheet inside the guides
Cut the containment straps and through the control unit slowly unroll the sheet inside the guides. Adjust the
invitation shaft so that it accompanies the sheet keeping it vertical.
Upon initial start-up and at least once every six months, it is necessary to carry out the checks listed in point 10
on page 13.
Step.10: Assembly of the block “Z” profile
Once the previous operations have been carried out, check the correct fastening position which, when the sheet
is completely unrolled, must be just above the "cross" profile fixed to the lintel. Once this position has been
marked on the element, the sheet must be wound so that it is easy to access, drill 5mm holes (not through
holes) and fix the Z profile with 4.8x8mm steel rivets, in correspondence with the rivets on the element insert a
4.8x19mm self-drilling screw.

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IMPORTANT
All spaces between the frame of the EW Fire Rolling Shutter (tubular guides, transverse
profile) and the masonry must be sealed with suitable foam (type "Promafoam-C") not
included.
PLEASE READ THE ALERT ON PAGE 18 CAREFULLY!
7. ELECTRICAL CONNECTIONS
Refer to the instructions contained in the control unit manual.
8. LIMIT SWITCH ADJUSTMENT
Refer to the instructions contained in the gearmotor and control unit manuals.
9. USE
Before using the fire shutter, carry out the checks and operations listed below.
The Fire Shutter is equipped with all active and passive safety devices, to better safeguard
the safety of the user and his parts. The maintenance of its performance and safety over time
is subject to correct use and maintenance, a maximum daily use of 2 (two) cycles is
recommended. For the operating modes: refer to the instructions contained in the control
panel manual.
10. CHECKS
At the first start-up and at least once every six months it is necessary to carry out the following
checks:
•Tightening of fixing systems (shelves, guides, crosspiece);
•Tightening of nuts and bolts (parachute, bearings);
•Integrity of welds (brackets, shafts);
•Integrity of the sliding guides and the crosspiece;
•Integrity of the mantle;
•Integrity of thermo-expanding gaskets (ledge, guides, transom) and seals;
•Tensioning the transmission chain, tightening the pinion grains and engine fixing bolts;
•Check the sliding of the curtain in the guides;
•Control of the efficiency of the safety and command devices;
•Verification of the correct activation of the emergency closure;
•Check that the curtain does not have uncontrolled movements during the emergency
closing;
•Noise control;
•Control of the manual actuation forces (in the case of a gearmotor equipped with an
emergency maneuver);
11. CLEANING AND LUBRICATION
Upon initial start-up and at least once every six months, it is necessary to clean:
•Sliding guides;

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•Mantle;
and the lubrication of:
•Drive chain
•Bearings
eliminating with special means the excesses of dust or solid materials.
WARNING
Do not usesolvents or other concentrated chemicals that could damage galvanized and
painted finishes. Do not use high pressure hydro-cleaners and do not convey jets of water or
steam on electrical parts. Report to the MANUFACTURER particular and anomalous
environmental situations, which may favor the accumulation of powdery or encrusting
materials.
12. MAINTENANCE
For the perfect efficiency of the Fire Rolling Shutter, for the maintenance over time of the
performances declared in the DOP and CE plate and in accordance with the provisions of
the mandatory safety regulations in the workplace, it is MANDATORY to carry out periodic
and accurate maintenance by specialized personnel recognized by the MANUFACTURER,
under penalty of forfeiture of the guarantee.
ATTENTION
Carry out maintenance with the shutter in the closed position, making sure, if the electric
brake is released, that the shutter leaf does not have uncontrolled movements. Always
disconnect the power supply before any intervention.
Periodically and constantly check that the chain is always under tension by acting, if
necessary, on the chain tensioner screws (see page 11, step.07).
The checks must be carried out with the frequency indicated below or at least every six
months.
CHECK
PERIODICIT
Y
Check the tensioning of the drive chain.
2
MONTHS
Tightening of fixing systems (shelves, guides, crosspiece);
6
MONTHS
Tightening of nuts and bolts (parachute, bearings);
6
MONTHS
Integrity of welds (brackets, shafts);
6
MONTHS
Integrity of the sliding guides and of the crosspiece in the architrave;
6
MONTHS
Integrity of the mantle (beach integrity, slats and slats);
6
MONTHS
Integrity of thermo-expanding gaskets (ledge, guides, transom) and seals;
6
MONTHS

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Tensioning the transmission chain, tightening the pinion grains and engine
fixing bolts;
6
MONTHS
Sliding of the mantle in the guides and alignment of the slats;
6
MONTHS
Integrity and efficiency of the control unit with UPS (if present) and of the
safety devices (if provided): photo-coast; photocells; Flashing; acustic
signal;
6
MONTHS
Emergency closing actuation cycle.
6
MONTHS
Noisiness of the Gearmotor;
6
MONTHS
UPS BATTERIES MUST BE REPLACED EVERY TWO YEARS
ATTENTION
In case of any anomaly, do not carry out careless maneuvers. Always ask for the
intervention of a specialized technician.Irregular or unforeseen operations can cause
damage to things or people.
THE MANUFACTURER will not assume any responsibility for damage or disturbances
resulting from lack of periodic maintenance orcarelessness of the user
NOTE
The elements (staves), which are particularly subject to wear during the operation of the
Fire Rolling Shutter, must always be kept in an excellent state of cleanliness and lubrication.
In the event that the environmental conditions are particular, for example there is a high
humidity or concentration of dust in the air, high temperature ranges and / or conditions
favorable to the increase in corrosive processes, it is advisable to increase the frequency
of checks as well as interventions lubrication.
13. SPARE PARTS
Spare parts must be original, under penalty of forfeiture of any form of guarantee.
To order them, it is sufficient to communicate to the MANUFACTURER the serial number
shown on the CE plate, identifying the required component with a photo.
14. POSSIBLE PROBLEMS
The problems that may occur on the Fire Rolling Shutter are summarized in the following
table. In case of unreported problems, contact the MANUFACTURER.

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Inconvenience
Probable cause
Solution
The shutter gets
stuck during the
ascent or descent
The coat is not
perfectly aligned
Check the alignment of the mantle
and the integrity of the slats;
Check the integrity of the guides and relative
gaskets;
The shutter does not
work electrically
Lack of electricity on
the network or flat
batteries
Wait for the power supply to restore
power or replace the batteries
Blown fuse on the
control panel
Replace the fuse with another of the same
rating
Unsuitable power
supply line
Check with the tester the voltage values
230/400 V with tolerance +/- 10%
During an intensive
cycle of operation
the shutter stops
Intervention of the
thermal protections
of the gearmotor
Wait about ten minutes for the electrical
parts of the motor to cool down, then try the
maneuver again
The shutter starts
but slows down and
stops during the run
Loss of insulation
from the electric
motor winding
Contact the Maintenance Company
Excessive noise
Lack of cleaning
and / or lubrication;
Damaged guide
Contact the Maintenance Company
Check the integrity of the guides
Damage to elements
of the shutter
Accidental events
Do not operate the shutter Contact the
Maintenance Company
The shutter locks
during operation and
does not start again
Intervention of the
parachute device
Contact the Maintenance Company
Intervention of the
overrun micro
switch
Contact the Maintenance Company
15. WARRANTY
According to laws in force from the date of supply.On the basis of this guarantee, the
MANUFACTURER undertakes to repairor replace free of charge, as soon as possible, those
parts that prove to be defective in materials or construction. Those parts subject to wear
during normal operation and failures due to force majeure, lack of maintenance, overloads,
willful misconduct, inexperience or negligence of the user are excluded from the warranty.
The MANUFACTURER guarantees the continuation of the performances declared in DOP
as long as the checks and maintenance required by a specialized and authorized company
are carried out.

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BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
16. RISK ANALYSIS
The risk analysis carried out on the Fire Rolling Shutter is shown below.
Residual risks are signaled on the fire rolling shutter by applying the following signal
The shutter is equipped with all the necessary safety devices to eliminate, as far as
reasonably possible, any risk.The risks and related remedies are listed in the safety requests
of UNI EN 13241: 2016 and indicated in the following table:
RISK
SOLUTION
Fall protection safety
for vertical sliding
doors
An anti-fall device for excess speed has been installed on the
motorized axis. All structural elements are sized according to
UNI EN 12604.
Cutting, blanking
Gasket mounted on the guides; Command with hold-to-run
operation.
Crush, Collision
Command with hold-to-run operation;
Double pair of anti-collision photocells (where necessary);
Conveying, Hooking
Blind curtain and lack of protrusions> = 40 mm;
Loss of stability
Rigid brackets for guides and shelves; Tightening of nuts and
bolts and fastening systems; Verification of welds.
Emission of harmful
substances
The shutter is built with materials that do not release substances
that are harmful or dangerous to health.
Unexpected
movements due to the
wind
The shutter is designed to withstand wind overloads declared
in DOP.
Wind load resistance
The shutter is designed to withstand wind overloads declared
in DOP.
Installation and use
The shutter is equipped with a "Use, Maintenance and Safety"
manual
Drive unit
Differential and magnetothermic protection on the power
supply line; Thermal protection in the motor;
Safety devices with redundant control (where necessary).

Page19
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
Manual operation in
case of emergency
Only with direct drive motor;
Extra run of the mantle
Micro emergency limit switch.
RESIDUAL RISKS
RISK
SOLUTION
Electrocution
Do not carry out interventions on the electrical parts
without first disconnecting the power supply to the control
panel and the motor. Report the fault and wait for the
intervention of specialized personnel.

Page20
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
BEFORETO OPERATE THE MOTOR "C" CHECK THAT:
- CONTROL UNIT "B" IS CONNECTED TO THE UPS "A".
- “A” AND “B” ARE CONNECTED TO THE ELECTRIC LINE;
- "A" IS POWERED.
ATTENTION!!! DANGER!!!
IF "A" IS NOT POWERED AND / OR "B" IS NOT CONNECTED TO
"A" THE MOTOR BRAKE "C"IT DOES NOT WORK!!!
NEVER DISCONNECT THE PLUG BETWEEN “B” AND “A” !!!
C.
B.
T
O
LAMP
PARACHUTE