Blackfire BLOCKSHUTTER EW120 Specification sheet

Page1
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
Fire Rolling Shutter
BLOCKSHUTTER EW120

Page2
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
INDEX
1. PACKAGING AND TRANSPORT P.05
2. DISPOSAL P.05
3. PRELIMINARY CHECKS P.05
4. CONSTRUCTION STANDARD OF FIRE SHUTTER P.06
5. DIAGRAM OF FIRE SHUTTER COMPONENTS P.07
6. ASSEMBLY SEQUENCE P.08
7. ELECTRICAL CONNECTIONS P.13
8. LIMIT SWITCH ADJUSTMENT P.13
9. USE P.13
10. CHECKS P.13
11. CLEANING AND LUBRICATION P.13
12. MAINTENANCE P.14
13. SPARE PARTS P.15
14. POSSIBLE PROBLEMS P.15
15. WARRANTY P.16
16. RISK ANALYSIS P.16
17. ORDINARY AND EXTRAORD. MAINTENANCE WORK REGISTER P.19
IMPORTANT
All the drawings shown in this manual are purely indicative and not binding.
The Client is required to verify (see page 8) the suitability of the support (wall)
for the installation of the shutter and the tightness of the anchoring points
(fixings are not included).
At the end of the assembly, the Installer must deliver all the CE documentation to
the Client / User, together with the declaration of correct installation, recording in the
test report the delivery of the documentation and the training for the safe use of the
rolling shutter.

Page3
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
Dear Customer, Thank you for choosing our Fire Rolling Shutter with EW resistance
performance.
It was designed and built in compliance with:
CPR 305/2011 (Construction Products Regulation);
Machinery Directive 2006/42 / EC
Electromagnetic Compatibility Directive 2014/30 / EU
Low Voltage Directive 2014/35 / EU
RED Directive (Radio Equipment Directive) 2014/53 / UE
Directive 2011/65 / EU RoHS II - Restrictions on the use of hazardous substances
following the indications of the standards:
❖ UNI EN 13241: 2016 Industrial, commercial and garage doors and gates - Product
standard, performance characteristics;
❖ UNI EN 12604: 2017 Industrial, commercial and garage doors and gates - Mechanical
aspects - Requirements and test methods;
❖ UNI EN 12453: 2017 Industrial, commercial and garage doors and gates - Safety in use of
motorized doors - Requirements and test methods;
❖ UNI EN 16034: 2014 Pedestrian doors, industrial, commercial, garage doors and opening
windows - Product standard, performance characteristics - Fire resistance and / or smoke
control characteristics;
and tested according to the standards:
❖ UNI EN 1634-1: 2018 Test of fire resistance and control of smoke dispersion for doors and
closing systems, opening windows and their construction accessories - Part 1: Fire
resistance tests for doors and closing systems and opening windows ;
❖ UNI EN 1634-2: 2009 Fire resistance and smoke dispersion control tests for doors, closing
systems, opening windows and their construction components - Part 2: Resistance tests
for construction components;
❖ UNI EN 1363-2: 2001 Fire resistance tests - Alternative and additional procedures;
❖ UNI EN 15269-10: 2011 Extended application of the results of fire resistance tests and / or
control of smoke dispersion for doors, opening systems and windowsand their construction
components - Part 10: Fire resistance of steel roller shutters ;
In support, CE documents are issued consisting of:
• Installation, Use, Maintenance and Safety Manual;
• Gearmotor Manual with relative declaration of incorporation issued by the
Manufacturer;
• Control Panel Manual with relative declaration of incorporation issued by the
Manufacturer;
• Safety device manuals with relative declarations of conformity issued by
manufacturers;
• DOP (Declaration of Performance);
• CE label.

Page4
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
They must be kept by the Customer / User and shown to the maintenance / repair staff for the
purpose of recording any intervention after installation.
In order to maintain the performance declared in DOP, it is COMPULSORY to carry out the
scheduled and conservative maintenance, as provided for in this manual, under penalty of
forfeiture of any form of guarantee.
This Manual is aimed at trained and qualified installers and users, and has the purpose of:
❑ Provide indications for correct assembly, safe use and maintenance;
❑ Highlight the risks and dangers during Assembly, Use, Maintenance.
IMPORTANT
This Manual must be read in its entirety before installation, use and maintenance of the Fire
Rolling Shutter and must be kept near it in a transparent rainproof bag.
This Manual and its contents are the exclusive property of the Manufacturer. Any
unauthorized reproduction will be prosecuted in accordance with the law.
The Manufacturer reserves the right to make changes to the product and / or to the technical
documentation in order to improve it without prior notice.
The assembly and maintenance personnel must be adequately trained on safety in the
workplace. To guarantee the integrity of the shutter components it is necessary to respect
the following indications:
1. To avoid corrosion problems, the material must be stored in covered and dry places
before installation; in addition, sufficient ventilation must be ensured in the site where
the rolling shutter is installed.
2. Do not use solvents or other concentrated chemical compounds that could damage the
painted, plasticized orgalvanized finishes when cleaning the curtain orthe components
of the shutter.
3. Do not use high pressure cleaners for cleaning.
4. The compartment where the shutter is to be installed must ensure adequate flow of
rainwater so that no water infiltration or stagnation occurs in the vicinity of the same.
5. All the parts that make up the shutter must be assembled according to the indications
of this manual and of the specifications produced to order (drawings) or manuals of the
manufacturers of the control and safety components.
The Manufacturer will decline any responsibility for shutter malfunctions in the event that
assembly, use and maintenance non-conformities are ascertained, with respect to the
prescriptions of this manual. All the elements of the shutter have been chosen according to
precise design guidelines to ensure perfect operation. The Manufacturer will decline any
responsibility for shutter malfunctions in the event that assembly of third party components
is ascertained.

Page5
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
DANGER
The shutter is equipped with active and passive safety devices.
In the event of their intervention, do not attempt to release but request the intervention of
specialized personnel recognized by the Manufacturer. Irregular maneuvers can cause
damage to things or people.
In case of maintenance on the gearmotor, make sure that the rolling shutter is in the closed
position.
1. PACKAGING AND TRANSPORT
In loading, unloading and delivery operations, make sure to pair packages with the same
Order / Item and Model number.
The EW fire shutter is generally composed of two packages:
A) Guides (right + left), Traverso, Roll of Invitation; Support brackets (engine and
parachute); EW sheet (supplied already wound on the winding shaft)complete with
Crown, Bearing and Parachute;
B) Wired Gearmotor, Control Panel, UPS, Pinion, Transmission Chain, Siren, Gaskets
and Small Parts; Technical documentation and CE.
In the case of shipments of several shutters, the pieces can be grouped. The handling of
packages must be carried out with the utmost care using suitable forklifts or transpallets.
Storage must be carried out in a covered place. At the time of unloading, the customer must
verify the consistency with what is indicated in the transport document and within 24 hours
can report any shortages or non-conformities. Complaints must be sent by e-mail or fax and
be supported by photos documenting the problem encountered. Only in this case the
Producer will be able to take charge of the resolution of the detected problem, if attributable
to him. Check the presence and integrity of all parts.
2. DISPOSAL
The disposal of the mechanical parts of the shutter must be carried out through authorized
metal scrapping companies. Polystyrene, plastic strapping, cardboard making up the
packaging, wood making up the stacking frames are similar to municipal solid waste. The
mantle, the rubber seals, the motorization and the electrical components are special waste
to be disposed of through authorized companies.
3. PRELIMINARY CHECKS
Before proceeding with the assembly operations, carry out the following preliminary checks:
Carry out the survey of the masonry compartment, reporting the values in the following
diagram;

Page6
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
➢Define the values of Ln (nominal light width) and Hn (nominal light height) by
determining them on the basis of the maximum values measured (L1 and L2) (H1
and H2) net of any false squares and out of plumb. The values of L and H indicated
on the label placed on the packages must be equal to Ln and Hn or deviate in excess
of 10 mm maximum.
➢Check the consistency of the walls on which the fixings will be made in order to
identify the correct ones to use.
➢Check that there are no obstacles (electrical conduits, water pipes, beams, etc.) in
the installation and sliding area of the Fire Rolling Shutter.
➢Check the level of the floor and the plumb of the side sticks.
L1 =
H.V =
HVE HV
L2 =
INTERNA
L VIEW
PV =
H1 =
L2
Mdx =
H2 = Msx =
Ln =
H1
H2
HVE =
Hn =
Msx
L1
Mdx
PV

Page7
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
4. CONSTRUCTION STANDARD OF FIRE SHUTTER
The EW fire rolling shutter is built for installation beyond the opening, for rooms with
dimensions:
➢L <= 10 mt H <= 8 mt
➢The weight of the cloth is approximately 42kg / m²
Attention, for L> 7m the depth of the guides will increase by 20mm with a consequent
dimensional increase.
STANDARD
MOTORIZATION IN
GRAVITY FAIL SAFE
"MFZ-FTU"

Page8
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
5. DIAGRAM OF FIRE ROLLING SHUTTER COMPONENTS
a) Guide fixing tubes;
b) Traverse;
c) Parachute shelf;
d) Engine bracket (different type
depending on the engine);
e) Winding shaft;
f) EW sheet (supplied already wound on
the winding shaft);
g) Invitation roller;
h) Carter Guide;
i) Engine (chain drive or direct drive)
j) Control device with flashing light and /
or siren;

Page9
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
6. ASSEMBLY SEQUENCE
IMPORTANT
The EW Fire Rolling Shutter is designed to be installed beyond the opening on a rigid
support with a thickness of 200mm and a density of 450kg / m³ (characteristics of fire
resistance only). It is possible to fix it on a protected structural steel support as long as it is
sized in accordance with the EN15269-10: 2011 standard. Fixing materials are not
included. Use only fasteners that are suitable for the intended mechanical strength and fire
resistance and that fit the mounting surface.
Proceed in the sequence as indicated by the following figures.
Step.01: Tubular assembly for fixing the
guides
Position from compartment edge: 80mm
Step.02: Transverse mounting
Traverse position in line with the guide

Page10
BLACKFIRE® is a CONEGLIANO GROUP SRL trademark
Via Campolongo N.1 / E⚫Ramera industrial area⚫31010⚫Mareno di Piave⚫Treviso⚫Italy
Tel: [phone]⚫Fax: [phone]⚫Website:www.blackfireitaly.it⚫E-mail: [e-mail]
PI - CF - REG. IMP .: 00532460268⚫REA number TV-125284
M ANUAL OF INSTALLATION,
U SE & M AINTENANCE
Step.03: Shelves assembly
Shelves position in line with the guide
Fixing with M12 threaded rod and rear plate.
Shelf fixing height: variable, see fixing diagram
attached to the order.
Step.04: Assembling the winding shaft
(wrapped fabric)
Bearing fixing on engine bracket
The tree with the wrapped sheet is contained in
a dedicated packaging. It is necessary to remove
the lid and all sides of the packaging by freeing
the axles, then insert the bearing into the long
axis and the parachute device on the short axis,
remembering to screw the dowels so that they
cannot slip off the axles.Using a suitable means,
lift the bottom of the package together with the
shaft, remove the screws that hold the outermost
part of the package and place it between the
shelves. Adjust the distance between the wall
and the winding axis as per the fixing diagram
attached to the order. Finally, remove the
remaining packaging. The parachute is then
connected to the control unit.
Parachute fixing on parachute shelf