Blue Giant STRONGARM RVR303 User manual

ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-953E)
OWNER’S MANUAL
STRONGARM™ RVR303 VEHICLE RESTRAINT
WITH BLUE GENIUS™TOUCH CONTROL
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
STARTING FROM MARCH, 2016 / SERIAL # 411892
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury or death.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)2
TABLE OF CONTENTS
1.0 ABOUT THE STRONGARM™ RVR303 WITH BLUE GENIUS™ TOUCH CONTROL 4
1.1 OWNER’S PURCHASE RECORD 4
2.0 INTRODUCTION 5
2.1 WARRANTY INFORMATION 5
2.2 EXCLUSION OF LIABILITY 5
2.3 MANUFACTURER’S NOTE 5
2.4 OWNER’S RESPONSIBILITY 6
3.0 OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION 7
3.1 OPERATIONAL SAFETY WARNINGS 7
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 8
5.0 CONTROL PANEL OPERATION 9
5.1 BUTTON FUNCTION 9
6.0 OPERATING INSTRUCTIONS 10
6.1 FUNCTIONAL DESCRIPTION 10
6.2 STOP BUTTON FUNCTION 11
6.3 PRIOR TO USE: EQUIPMENT IN STORED POSITION 11
6.4 TRAILER AT BAY 12
6.5 ENGAGING RESTRAINT 12
6.6 DEPLOYING THE DOCK LEVELER 13
6.7 RELEASING THE RESTRAINT HOOK 13
6.8 ENGAGING THE OVERRIDE FEATURE 14
6.9 RELEASING THE OVERRIDE FEATURE 15
7.0 MAINTENANCE 16
7.1 PLANNED MAINTENANCE PROGRAM (PMP) 16
7.2 OPERATOR DAILY INSPECTION 16
7.3 ROUTINE SERVICING AND MAINTENANCE 16
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS 16
7.5 MAINTENANCE SEQUENCE 16
7.6 RECOMMENDED HYDRAULIC FLUIDS 16
7.7 PMP CHECKLIST - STRONGARM™ RVR303 VEHICLE RESTRAINT 17
8.0 RECOMMENDED SPARE PARTS 18
8.1 STANDARD OPERATIONAL COMPONENTS 18
8.2 COMPONENT SHIELDS 19
9.0 DECAL IDENTIFICATION AND LOCATION 20
10.0 EQUIPMENT COMPONENT ILLUSTRATIONS 21
10.1 COMPONENTS AS SHIPPED CHECK LIST 21
10.2 MECHANICAL ASSEMBLY - 1000475 22
10.3 GENERAL DIMENSIONS 23
10.4 GUIDANCE CHANNEL ASSEMBLY 24
10.5 POWERPACK PART IDENTIFICATION 25

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 3
TABLE OF CONTENTS CONT’D.
10.6 CONTROLS 26
10.7 RESTRAINT JUNCTION BOX 27
10.8 JUNCTION BOX W/ REMOTE I/O 28
10.8.1 JUNCTION BOX DIMENSIONS 28
10.9 DOCK INTERLOCK SENSOR 29
10.10 EXTERIOR TRAFFIC LIGHT / MIRROR IMAGE SIGN 29
11.0 OPTIONAL COVER PLATE 30
12.0 VEHICLE RESTRAINT TROUBLESHOOTING 31
13.0 BLUE GENIUS™ LCD MESSAGES 35
14.0 WIRING DIAGRAMS 35
14.1 WIRING DIAGRAM—115V SINGLE PHASE 36
14.2 WIRING DIAGRAM—230-575V THREE PHASE 37

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)4
1.1 OWNER’S PURCHASE RECORD
OWNER’S PURCHASE RECORD
Please record information for future inquiries and to validate warranty. (See Section 2.1 for warranty validation)
Dealer: Date in Service:
Number of Units:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
1.0 ABOUT THE STRONGARM™ RVR303 WITH BLUE GENIUS™ TOUCH CONTROL
The Blue Giant StrongArm™ RVR303 applies 35,000 lb (15,876 kg) of restraining force to prevent trailer creep, unscheduled departures,
and other hazards caused by trailer movement. With a vertical restraining envelope of 8" (203 mm) to 30" (762 mm) and a horizontal
reach of 14" (381 mm), the RVR303 will secure virtually any truck or trailer, even those with bent or damaged ICC bars (a.k.a. RIG bar
or underride guard).
• Blue Giant VersaLock™ technology allows the hook to maintain a snug and secure hold on the ICC bar throughout the entire
horizontal operating range of the RVR303.
• A heavy-duty extension spring delivers powerful upward force, enabling constant contact with the ICC bar.
• The hook is stored out of the debris zone, minimizing the risk of accidental impact damage.
The Blue Genius™ Gold Series II Touch Control Panel features an LCD menu screen, touch buttons (Engage, Release, Stop) and a flat-
surfaced keypad with unique touch sensors. LED control panel lights and LED exterior traffic lights keep truck drivers and warehouse
personnel advised of safety conditions during dock operations.
NOTICE
See section 9.0 “Decal Identification and Location,” item #4 for serial number location.
The manufacturer offers a full line of dock levelers, dock safety equipment, accessories, ergonomic and scissor lift equipment, seals and
shelters, and industrial trucks. Concurrent with a continuing product improvement program, specifications are subject to change without
notice (See Section 2.2 “Exclusion of Liability”). Please contact the manufacturer for latest information. Some features illustrated may be
optional in certain market areas.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 5
DEALER INFORMATION
Name:
Contact:
Telephone:
2.2 EXCLUSION OF LIABILITY
The manufacturer assumes no liability for damage or injury to
persons or property which occur as a result of defects or faults in
or incorrect use of the Vehicle Restraint System. The manufacturer
also assumes no liability for lost profits, operating downtimes, or
similar indirect losses incurred by the purchaser. Injury to third
parties, irrespective of its nature, is not subject to compensation.
The manufacturer reserves the right to make changes at any time
to the modules, components, and accessories, concurrent with
its continuing product improvements and development program.
Specifications, operating instructions, and illustrations included in
this manual are subject to change without notice. Please contact
manufacturer for the latest information.
2.0 INTRODUCTION
The following is a quick reference to important procedures that
must be followed while using the Vehicle Restraint System. It is
not intended to cover, or suggest that it does cover, all procedures
necessary to ensure safe operation. All operators should be aware
of and abide by all workplace safety regulations applicable to
the operation of the Vehicle Restraint System. These laws and
regulations include but are not limited to:
• The Occupational Safety and Health Act
• Canada Occupational Health and Safety Regulations
• Occupational Safety and Health Acts for Individual States
(USA)
For additional information on these regulations as well as industry
standards that may apply to this product, please contact:
American National Standards Institute (ANSI)
1430 Broadway
New York, NY 10018
Telephone: [phone]
www.ansi.org
Also a member of:
Loading Dock Equipment Manufacturers
A Product Section of Material Handling Industry of America
A Division of Material Handling Industry
8720 Red Oak Blvd, Suite 201
Charlotte, NC, 28217-3992
Telephone: [phone]
www.mhi.org/lodem
2.1 WARRANTY INFORMATION
Thank you for purchasing Blue Giant products. We appreciate
your business, and are confident that our product will serve
you for many years to come. In the event that you experience a
problem with our product, our Warranty Center is here to support
the Blue Giant Product(s) that you have purchased.
To validate warranty on recently purchased equipment,
please complete and submit your information with our
on-line Warranty Registration at www.BlueGiant.com.
For more information about Blue Giant Warranty Support, please
contact your local Blue Giant Equipment dealer, representative or
authorized partner near you. You may also visit
www.BlueGiant.com or phone [phone].
* NOTE that failure to validate warranty at the time of receipt can
seriously affect the outcome of any claim.
2.3 MANUFACTURER’S NOTE
The Vehicle Restraint has been carefully inspected and tested at
the manufacturer’s plant prior to shipment, but should be checked
upon receipt for transport damage. Any observed transport
damage is to be listed on the signed copy of the freight document.
Notify the freight forwarder of any damage WITHIN 48 HOURS.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)6
2.4 OWNER’S RESPONSIBILITY
1. The owner should recognize the inherent danger of the
interface between the dock and the freight carrier. The owner
should, therefore, train and instruct operators in the safe use
of the dock equipment and accessories in accordance with the
manufacturer’s recommendations.
2. The owner should thoroughly familiarize themselves with
the following procedures and specifications, and request
immediate replacement of all manufacturer-supplied
documents that are missing, damaged, or otherwise illegible.
• Installation instructions
• Operating instructions
• Planned maintenance procedures
• Inspections procedures
• Replacement parts lists
Upon receipt of any newly purchased dock equipment, the
owner shall verify the presence of owner’s manuals, operating
placards, and any other documentation necessary for
training dock personnel how to use the equipment safely and
effectively.
3. Manufacturer’s recommended periodic maintenance and
inspection procedures shall be followed, and written records
of the performance of these procedures should be kept as per
warranty guidelines.
4. Dock equipment that is structurally damaged, experiencing
performance irregularities, or has been potentially
compromised (i.e. sudden loss of support due to premature
truck departure) shall be removed from service until a trained
and authorized manufacturer’s representative can conduct an
inspection and perform any necessary repairs.
5. As with any piece of machinery, dock equipment requires
routine maintenance, lubrication, and adjustments. Your local
Blue Giant representative offers owners the option of a Planned
Maintenance Program (P.M.P.). As part of this service, your
local Blue Giant®representative will do all routine maintenance,
lubrication, and adjustments.
6. The owner shall ensure that all nameplates, caution/
instruction markings or labels are in place and legible, and
that the appropriate operating/maintenance manuals are
provided to authorized users. Replacement name plates,
caution/instruction labels, and manuals containing operating
and maintenance instructions are available through the
Blue Giant Aftermarket Department. See Section 9.0 “Decal
Identification and Location” for more information.
7. Modifications or alterations of dock equipment shall be made
only with written permission of the original manufacturer. These
changes shall also satisfy all safety recommendations of the
original equipment manufacturer for the particular application
of the dock equipment.
8. The owner or a trained and authorized representative shall
verify that all freight carrier brakes have been applied and a
vehicle restraint and/or wheel chocks properly engaged before
cross-docking procedures such as loading and unloading
begin.
9. Unless specifically agreed to in writing by Blue Giant
Equipment Corporation at the time of order (and prior to
manufacture), all Blue Giant Dock equipment is sold as a
complete offering, and must not be altered or added to in
any manner (which includes configuration and function)
without written permission from an authorized manufacturer’s
representative.
10. If, at the request of the owner, Blue Giant does not supply
all or some of the dock equipment power unit and/or control
panel components, the owner shall assume responsibility for
any and all operational and safety issues associated with the
resulting configuration.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 7
3.0 SAFETY MESSAGE COLOR IDENTIFICATION
Serious injury or death will likely occur if the
instructions are not followed.
Procedures marked notice must be followed in order
to prevent damage to machinery.
DANGER NOTICE
Serious injury or death may occur if the
instructions are not followed.
Instructions marked caution concern safe operating procedure.
Failure to comply may result in personal injury.
WARNING CAUTION
3.1 OPERATIONAL SAFETY WARNINGS
1. Do not operate the dock equipment while anyone is standing in its path.
2. Lift the dock equipment with suitable hoisting equipment only. Do not
stand under the dock equipment or any heavy object while it is being
hoisted.
3. BEFORE BEGINNING ANY SERVICE PROCEDURES:
Disconnect the power and follow all lockout / tagout procedures outlined
in this manual.
Keep hands and feet away from operating space of the
restraint apparatus.
CRUSH
HAZARD
DANGER
1. Installation must be performed only by trained and authorized personnel.
2. Prior to installation, place adequate barriers to prevent vehicle traffic from entering the work area.
3. During installation, anchors must be properly torqued to achieve the necessary anchoring strength. DO NOT USE IMPACT DRIVERS.
4. Any electrical work must be performed by qualified personnel only.
5. Do not remove the wheel chocks until loading /unloading is finished and the truck is cleared for departure or the vehicle restraint has been
released and the lights have changed to RED inside and GREEN outside.
WARNING
1. Do not ground welding equipment to any electrical components.
2. Do not allow the drill to go too deeply into the control box, as damage may occur to the control systems.
3. Never use air to blow debris from the control box. Use a vacuum to perform any necessary cleaning.
4. Do not connect green ground lead into control box or junction box until all welding has been completed.
5. If an extension plate / box is required, securely mount it on the restraint with hardware provided before shimming and drilling.
6. Improper adjustments and / or lubrication may cause operational problems with equipment.
7. Check hydraulic fluid level.
8. Do not force the valve adjustment screws against the internal stops.
NOTICE
1. Only trained personnel should operate or service this equipment.
2. Do not operate the dock equipment until the transport vehicle is parked against the dock bumpers.
3. Always park the dock equipment after use (ensure that the lip is safely parked in the lip keepers).
4. Conduct routine inspections and maintenance. Failure to do so could cause equipment damage and or personal injury.
5. Always call your authorized service representative or manufacturer immediately if a malfunction occurs.
6. Always return the restraint arm to the parked position after use.
CAUTION
This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent
the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in
the messages. If warning decals become damaged or missing, replace them immediately. Avoid accidents by recognizing dangerous
procedures or situations before they occur.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)8
XXXXXXXXXXXX
XXXXXXXXXXX
OPERATE
DO NOT
Always lockout and tagout any power source before performing any
work on any electrical devices or electrical controls according to
OSHA regulations and approved local electrical codes.
WARNING
Approved way to lockout / tagout.
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES
In accordance with the rules and regulations of the Occupational
Safety and Health Administration (OSHA), all affected employees
must be notified that the machine or equipment will be shut down
and locked out to perform repair or maintenance work. The work
area must be checked to ensure that all personnel have been
removed or safely repositioned. The machine or equipment power
supply shall be locked in the OFF position or disconnected from
the energy source. Blue Giant strongly recommends that only
OSHA-approved lockout devices and procedures be utilized.
The energy isolating device must bear a prominent warning tag
indicating that work is being done on the equipment and the
name of the authorized employee responsible for the lockout. It is
mandatory that tagout notices not be susceptible to deterioration
or illegibility due to weather conditions or exposure to chemicals
and moisture.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 9
READ AND FULLY
UNDERSTAND THE OWNER’S
MANUAL BEFORE OPERATING
THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
WARNING
www.BlueGiant.com
Gold Series
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Engage
Release
Do Not Enter
Caution
Enter on Green
7
123
456
789
0#
*
*
RESTRAINT
Engage
Release
STOP
Controls combinations of all supported dock equipment: one individual vehicle restraint, one individual dock leveler, and controls for
a door. Also equipped with touch buttons, inside forklift operator traffic lights, operator menu screen, and keypad for coded features.
Select
Escape
Restraint “ENGAGE”
(Raise / Lock Restraint)
Restraint “RELEASE”
(Lower / Unlock
Restraint) / Override
Release
“STOP”
Scroll "UP" / “DOWN”
Audible Speaker
Control Panel Keypad
(Override, Security,
Features)
Green Light
(Enter on Green)
Yellow Light
(Proceed with Caution)
Red Light
(Do Not Enter)
NOTE: Typical decal shown, actual decal is bilingual.
Menu Screen
(LCD Display)
R
E
S
T
R
A
I
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RESTRAINT
Engage
Engager
Release
Audible touch
5.1 BUTTON FUNCTION
When touching any of the function buttons or keypad, use the pad
of the finger. The control panel’s unique touch sensors detect the
proximity of the dock operator’s finger. Audible touch buttons and
keypad on the control panel provide instant sound feedback to
user input.
The 'Engage' and 'Release' buttons require only a single touch to
activate their respective functions. Do not apply constant pressure
5.0 CONTROL PANEL OPERATION

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)10
www.BlueGiant.com
GoldSeries
TM
T o u c h C o n t r o l
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLY UNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
WARNING
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#038-244E
Do Not Enter
Proceed With Caution
Enter On Green
STOP
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8 9
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www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
DoNot Enter
EnterOn Green
STOP
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ProceedWithCaution
www.BlueGiant.com
GoldSeries
TM
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
STOP
R
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DoNotEnter
ProceedWithCaution
www.BlueGiant.com
GoldSeries
TM
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
WARNING
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#038-244E
STOP
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EnterOnGreen
DoNotEnter
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www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
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WARNING
www.BlueGiant.com
GoldSeries
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READANDFULLYUNDERSTAND
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Restraint
Restraint ENGAGE RESTRAINT
1. Open the overhead door and visually conrm that the vehicle has
an ICC bar and that it is aligned and in range of the restraint hook.
The control panel light is RED and the trafc light is GREEN.
2.Touch the ‘Engage’ button. The hook will move from the home
position to secure the ICC bar and the LCD screen will read
‘Restraint Engaging’. The trafc light will turn RED and the control
panel light will remain RED. When the ICC bar is secured, the LCD
screen will read ‘Restraint is Engaged’, followed by ‘Dock Leveler
Restored’ and ‘Ready to Raise Deck’.After the deck is deployed
onto the truck bed, the control panel light will turn GREEN.
MENU DISPLAY
SCREEN
DISENGAGE RESTRAINT
1. After the dock leveler is safely parked, touch the ‘Release’ button to
disengage the vehicle restraint. The control panel light will change
to RED and the LCD screen will read ‘Restraint Releasing’. When
the hook reaches the home position, the LCD screen will read ‘Blue
Genius Ready’ and the trafc light will turn GREEN.
NOTE: If the restraint hook was not properly parked, the LCD
screen will read ‘Arm Blocked’. Consult the Troubleshooting section
of the manual.
MENU DISPLAY
SCREEN
VEHICLE RESTRAINT OVERRIDE
1. Touch the ‘Engage’ button. If a vehicle’s ICC bar is absent or cannot
be engaged, the LCD screen will read ‘ICC Bar Not in Range’. A visual
inspection is now necessary to determine whether the vehicle needs to
be realigned or if wheel chocks are necessary.The control panel light
and trafc light are both RED.
2. Press the * key on the keypad. The LCD screen will read ‘Enter Code
_ _ _’. Enter the factory set default supervisor code 247 (NOTE: this
code can be changed. Please call your Blue Giant distributor for further
information.) the LCD screen will read ‘Dock Leveler Restored’ and
then ‘Ready to Deploy Deck’, followed by ‘Restraint is Bypassed’.
Once the deck is deployed and home sensor becomes inactive, the
control panel will turn GREEN while ashing YELLOW.
3. When work has been completed, store the dock leveler. Then touch
the ‘Release’ button on the control panel. The control panel light will
turn RED, warning dock staff that the vehicle is no longer accessible.
The outside trafc light will turn GREEN, advising the truck driver that it
is safe to depart once the wheel chocks are removed.
VISUALLY CHECK
TO ENSURE NO ICC
BAR IS PRESENT.
MENU DISPLAY
SCREEN
THE INSIDE LIGHT WILL CHANGE TO SOLID
GREEN WHILE FLASHING YELLOW INDICATING TO
PROCEED WITH CAUTION AFTER THE OVERRIDE
CODE HAS BEEN ACCEPTED AND DOCK LEVELER
HAS BEEN DEPLOYED.
ENTER OVERRIDE CODE: * 247 (DEFAULT)
STOP PROCEDURE
1. Touching the ‘STOP’ button during operation will cut power to the
restraint. If the hook is in mid-travel, it will immediately stop. To exit
the ‘STOP’ mode touch ‘ESC’.
038-954Ewww.BlueGiant.com
OPERATING INSTRUCTIONS
Only for the StrongArm™RVR303 Vehicle Restraint
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
STOP
R
E
S
T
R
A
I
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0
ESC
SEL
8
9
5 6
2 3
1
4
7
EnterOnGreen
DoNotEnter
ProceedWithCaution
6.0 OPERATING INSTRUCTIONS
WARNING
RVR303 operation placard, provided with equipment—part # 038-954E
Exterior red / green traffic
lights advise the truck driver
when it is safe to depart.
Red / yellow / green control panel lights
keep forklift operators and warehouse
personnel advised of safety conditions
at the loading dock.
EXTERIOR TRAFFIC
LIGHT
INSIDE COMMUNICATION
LIGHTS & CONTROL PANEL Truck / Vehicle
Dock Bumper
Dock Leveler (Typical)
Vehicle
ICC Bar
Home / Lip Sensor
(Restraint Interlock)
Dock Face
Vehicle Restraint
Common Terms:
Driveway
6.1 FUNCTIONAL DESCRIPTION
The vehicle restraint is used to restrain a trailer at the loading dock. When engaged, it secures a vehicle’s ICC bar, restricting forward
movement caused by vehicle creep or unscheduled departure. It is electric-hydraulic operated and monitored via the Blue Genius™
Touch Control Panel, and comes standard with an automatic lights communication package consisting of red/yellow/green control panel
lights and exterior red/green LED traffic lights.
Do not operate this vehicle restraint unless you have been trained
and authorized to do so, and have read and understood all of the
safety information and instructions contained in this manual.
Do not operate this restraint until you have checked its condition.
Report the need for repairs to your supervisor immediately and do
not operate the unit until repairs are made.
Never try to lift or move any part of the vehicle restraint manually.
Keep hands and feet clear of vehicle restraint pinch points.
It is the responsibility of the owner / operator of truck / vehicle
to (whenever possible) exhaust the air from air-ride suspension
systems prior to performing loading or unloading.
Because ICC bars differ in strength and construction, review the
need to use wheel chocks in conjunction with the vehicle restraint.
This vehicle restraint is designed for rear impact guards (RIG)
and rear impact protection (ICC Bar) that follow the Federal
Motor Carrier Safety Administration guidelines (FMCSA
section 571.223 and 571.224) + NHTSA (National Highway
Traffic Safety Administration) guidelines.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 11
www.BlueGiant.com
GoldSeries
TM
T o u c h C o n t r o l
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLY UNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
Do Not Enter
Proceed With Caution
Enter On Green
STOP
R
E
S
T
R
A
I
N
T
0
8 9
5 6
2 3
1
4
7
www.BlueGiant.com
GoldSeries
TM
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
STOP
R
E
S
T
R
A
I
N
T
0
ESC
SEL
8
9
5 6
2 3
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
6.2 STOP BUTTON FUNCTION
Should an unexpected interference occur or potentially dangerous
situation arise, the Blue Genius™ control panel has a temporary
‘STOP’ button. Touching the ‘STOP’ button during operation will
cause the unit to stop in mid motion and the internal alarm will
beep until the stop function is exited. The control panel light will
flash RED and the exterior traffic light will be RED. To exit the
‘STOP’ mode touch the ‘ESC’ button.
EXTERIOR TRAFFIC
LIGHT STATUS
INSIDE COMMUNICATION
LIGHTS & CONTROL PANEL
MENU DISPLAY
SCREEN
EXTERIOR TRAFFIC
LIGHT STATUS
INSIDE COMMUNICATION LIGHTS
& CONTROL PANEL
MENU DISPLAY
SCREEN LEVELER PARKED WITH
HOME / LIP SENSOR
(RESTRAINT INTERLOCK)
Restraint apparatus
in home position
STANDARD OPERATION PROCEDURES
ADVANCED SAFETY FEATURES
Typical
Image
6.3 PRIOR TO USE: EQUIPMENT IN STORED
POSITION
The Blue Genius™ control panel is powered on and ready for
use. The restraint apparatus is in the home position and the dock
leveler lip is parked safely in the lip keepers. The exterior traffic
light is GREEN and the control panel light is RED.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)12
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
WARNING
R
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STOP
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Enter On Green
Do Not Enter
Proceed With Caution
www.BlueGiant.com
GoldSeries
TM
T o u c h C o n t r o l
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLY UNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
WARNING
R
#038-244E
Do Not Enter
Proceed With Caution
Enter On Green
STOP
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8 9
5 6
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EXTERIOR TRAFFIC
LIGHT STATUS
INSIDE COMMUNICATION LIGHTS
& CONTROL STATION
MENU DISPLAY
SCREEN
RESTRAINT
PARKED
(PRIOR TO BEING
ENGAGED)
The restraint hook is in motion during the engage and release process.
Please ensure that the personnel and objects remain clear of the motion path when the restraint hook is travelling.
WARNING
EXTERIOR TRAFFIC
LIGHT STATUS
INSIDE COMMUNICATION LIGHTS
& CONTROL PANEL
ENGAGED
WITH ICC BAR
MENU DISPLAY
SCREEN
6.5 ENGAGING RESTRAINT
Touch the ‘Engage’ button on the control panel. The securing
apparatus will exit the stored position to secure the truck’s ICC
bar. The LCD screen will read ‘Engaging’. The traffic light will turn
RED and the control panel light will remain RED. When the ICC
bar is secured, the LCD screen will read ‘Restraint is Engaged’,
followed by ‘Dock Leveler Restored’ and ‘Ready to Raise Deck’.
The exterior traffic light remains RED, warning the truck driver to
stay in place.
NOTE: For vehicles without an ICC bar, or if the restraint apparatus
cannot successfully engage, see Section 6.8 “Engaging the
Override Feature” for instructions.
6.4 TRAILER AT BAY
The truck reverses into position against the dock leveler bumpers.
The exterior traffic light is GREEN and the control panel light is
RED.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 13
www.BlueGiant.com
GoldSeries
TM
enius
G
lue
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T o u c h C o n t r o l
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLY UNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
 
R
#038-244E
Do Not Enter
Proceed With Caution
Enter On Green
STOP
R
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S
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R
A
I
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0
ESC
SEL
8 9
5 6
2 3
1
4
7
www.BlueGiant.com
GoldSeries
TM
enius
G
lue
B
T o u c h C o n t r o l
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUAL BEFORE
OPERATINGTHISPRODUCT.
  
R
#038-244E
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Enter On Green
STOP
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0
ESC
SEL
8
9
5 6
23
1
4
7
RESTRAINT HOOK IN
ENGAGED POSITION
MENU DISPLAY
SCREEN
EXTERIOR TRAFFIC
LIGHT STATUS
INSIDE COMMUNICATION LIGHTS
& CONTROL STATION
LEVELER PARKED WITH
HOME / LIP SENSOR
(RESTRAINT INTERLOCK)
MENU DISPLAY
SCREEN
Restraint
Releasing...
INSIDE COMMUNICATION LIGHTS
& CONTROL STATION
EXTERIOR TRAFFIC
LIGHT STATUS
PERFORM LOADING AND UNLOADING
6.6 DEPLOYING THE DOCK LEVELER
Deploy the dock leveler (supplied by others) using controls
provided by original manufacturer. Both the exterior traffic light and
the control station light will be RED. Touch and hold the ‘Deck’
button. The LCD screen will read ’Deck Raising’. Keep holding the
button until the lip deploys, and then release. The LCD message
will change to ‘Deck Moving’. The dock leveler and deployed lip
will descend onto the truck bed and the message will now read
‘Deck Deployed’. The control panel light will turn GREEN.
6.7 RELEASING THE RESTRAINT HOOK
After the dock leveler is safely parked, touch the ‘Release’ button
to disengage the vehicle restraint. The control station light will
change to RED and the LCD screen will read ‘Restraint Releasing’.
When the securing apparatus reaches the home position, the LCD
screen will read ‘Blue Genius Ready’ and the traffic light will turn
GREEN.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)14
7
123
456
789
0#
*
*
6.8 ENGAGING THE OVERRIDE FEATURE
1. During "Engaging the Vehicle Restraint", the LCD screen may
read "ICC Bar Not in Range." This message indicates that a
vehicle's ICC bar is absent or cannot be engaged.
Determine whether the vehicle needs to be realigned or if wheel
chocks are necessary.
Should it be necessary to bypass the vehicle restraint function (i.e. the truck has an outdated, damaged, or missing ICC bar), a system-
approved override code may be entered via the Blue Genius™ touch keypad. This code can be used whether or not the dock leveler is
interlocked with the Blue Genius.™ Ensure that the vehicle is manually chocked before loading and unloading begins.
NOTE: If a visual inspection confirms that the ICC bar is missing or too damaged to be secured, bypass Step 1 in the instructions below
and go directly to Step 2, which explains how to enter the Override Code.
MENU DISPLAY
SCREEN
Wheel chock
2A. Press the * key on the keypad. The LCD screen will read
‘Enter Code *_ _ _’.
Enter the supervisor code (default factory set code is '247').
NOTE: The default code can be changed. Please call your
Blue Giant representative for further information.
Do Not Enter
Caution
Enter on Green

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 15
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Engage
Release
6.8 ENGAGING THE OVERRIDE FEATURE CONT'D.
Continue operation of overhead door, dock leveler, and vehicle restraint as outlined in Section 6.5 the following indicators will appear:
2C. Once the deck is deployed and the home sensor becomes
inactive, the control panel light will turn GREEN while flashing
YELLOW. This indicates that the vehicle restraint is not
engaged.
2B. The LCD screen will read ‘Dock Leveler Restored’ and then
"Ready to Deploy Deck," followed by "Restraint Is Bypassed."
6.9 RELEASING THE OVERRIDE FEATURE
1. Store the dock leveler. (NOTE: Override is still active when
dock leveler and vehicle restraint are in the parked position).
The control panel light will turn RED.
Touch the ‘Release’ button on the control panel to release the
override. The control panel will verify that the vehicle restraint
has been lowered to the home position. The LCD screen will
read "Blue Genius Ready."
The exterior traffic light will turn GREEN, advising the truck
driver that it is safe to depart once the wheel chocks are
removed.
Light will only turn GREEN
at the end of this step.
Dock Leveler
Restored
Ready to Deploy
Deck
Restraint is
Bypassed
Do Not Enter
Caution
Enter on Green
Engage
Release
Do Not Enter
Caution
Enter on Green
R
E
S
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R
A
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T

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)16
7.0 MAINTENANCE
WARNING
Do not operate and/or service this vehicle restraint until you have read and understood all of the safety information and instructions
contained herein and on the vehicle restraint.
Do not work under or around the vehicle restraint without first placing adequate barriers to positively prevent vehicle traffic from
entering the work area.
Follow proper lock-out/tag-out procedures.
Keep hands and feet clear of vehicle restraint pinch points and wear appropriate safety attire – glasses, gloves and work boots.
7.1 PLANNED MAINTENANCE PROGRAM (PMP)
In addition to the daily operator inspection, the manufacturer
recommends (and local government regulations may require)
that a planned maintenance program (PMP) and safety inspection
program be performed by a trained and authorized service
technician on a regular basis to maintain the equipment is in safe
operating condition. The PMP will provide an opportunity to make
a thorough inspection of the safety and operating condition of the
dock leveler. Necessary adjustments and repairs can be done
during the PMP, which will increase the life of components and
reduce unscheduled downtime.
Recommended procedures for a periodic planned maintenance
program that covers inspections, operational checks, cleaning,
lubrication, and minor adjustments are outlined in this manual.
An authorized dealer or distributor is prepared to assist with
a planned maintenance program by offering trained service
personnel with expertise in dock leveler maintenance requirements.
7.2 OPERATOR DAILY INSPECTION
The vehicle restraint should always be examined by the operator
PRIOR TO ANY USE to verify that it is safe to operate.
The manufacturer recommends making multiple photocopies of
the PMP Checklist (See Section 7.7 “PMP Checklist - StrongArm™
RVR303 Vehicle Restraint”). The operator should fill out this form to
keep a daily record of operation and maintenance issues.
7.3 ROUTINE SERVICING AND MAINTENANCE
Regular maintenance and care of the vehicle restraint is very
important for cost, operation efficiency, and operator safety. A faulty
vehicle restraint is a potential source of danger to the operator, and
to other personnel working near it. As with all quality equipment,
keep the vehicle restraint in good operating condition by following
the recommended schedule of maintenance.
Failure to properly maintain or operate the dock leveler within its
rated capacity can void the manufacturer warranty.
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS
Arrange for a qualified vehicle restraint repair technician to perform
regularly scheduled planned maintenance on your vehicle restraint
every three months for single shift operations or monthly for multi-
shift operations. Call your authorized manufacturer/ dealer for
further details.
7.5 MAINTENANCE SEQUENCE
1. Cleaning, including pit area
2. Visual inspection of all components
3. Lubrication, as required (by a trained service technician
only)
4. Test operate all functions
5. Adjustments, if required (by a trained service technician
only)
6. Check for missing or damaged dock bumpers
7. Record inspection details and findings for owners’ files
7.6 RECOMMENDED HYDRAULIC FLUIDS
The unit is shipped with Petro-Canada Hydrex MV22 hydraulic oil
unless otherwise optioned.
Normal, All Season Weather Conditions:
Valvoline All Weather 36 or equivalent.
NOTE: Dextron II Automatic Transmission Fluid may be used if
other suitable oils are not available.
Extreme Low Temperature Conditions:
Esso Univis N15 or Gulf Harmony Arctic 15 or suitable equivalent.
Biodegradable: Esso Univis Bio 40 or suitable equivalent.

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 17
7.7 PMP CHECKLIST - STRONGARM™ RVR303 VEHICLE RESTRAINT
WARNING
DANGER
DANGER
Prior to installation, place adequate barriers to prevent
unauthorized personnel and vehicle traffic from entering
the work area.
All repairs and maintenance work are to be conducted by
trained and authorized personnel ONLY.
INSPECTED BY: DATE:
SERIAL #: DOOR #:
Forward this checklist to the person responsible for dock equipment maintenance. See Section 1.1 “Owner’s Purchase Record” for
Date in Service.
INSTRUCTIONS FOR USE: Indicate “OK for USE” with a check mark in the appropriate box of each inspection point.
EVERY DAY:
c Remove any debris that may have accumulated around the
dock equipment
c Check RVR303 brush seal for wear or damage
c Check dock bumpers/extensions, wall cracks
c Check exterior signage (if equipped)
c Check hydraulic hoses for leaks and/or damage
c Check safety warning decals and replace if necessary
c Verify complication-free operation of the Blue Genius™
Control Panel
c Verify complication-free operation of the dock equipment
and the interior and exterior lights system (if installed)
EVERY 90 DAYS (30 DAYS FOR MULTI-SHIFT OPERATIONS)
c Perform all "every day" tasks
c Lubricate RVR303 pivot points
c Check powerpack connections, motor and valves
c Inspect for damaged or missing parts, rust, corrosion, bent
parts, cracks, etc.
When repairing or conducting maintenance procedures on electrical components, perform lockout / tagout steps
according to OSHA regulations and approved electrical codes.
EVERY 90 DAYS CONT'D.
c Check junction box and control station for proper and secure
mounting. Verify that all electrical connections are firm.
cCheck hydraulic oil level in powerpack
c Inspect RVR303 pit (flashlight recommended)
ONCE A YEAR
c Drain, flush, and change the hydraulic reservoir
as site / oil type dictate
c Verify tilt adjustment
c Confirm hydraulic hose connections, wear and damage of
hydraulic hoses.
PHOTOCOPY THIS CHECKLIST AND FILL OUT
REGULARLY FOR YOUR RECORDS.
Explain faults briefly in the space provided below:

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)18
038-240
V e h i c l e Restraint
1
CMDT
13
JP
BG
+5
+30
DOCK
100
CMDT
13
BG
JP
+5
+30
DOCK
CMDT
JP
BP +30
DT
2 3
SpringEnergycouldresult
in seriousinjury or death.
WARNING
P/N038-048-2
46 5
A
B
710
10A
10B
10C
89
9A
8A
8B
9B
8C
9C
9A
8A
8.0 RECOMMENDED SPARE PARTS
8.1 STANDARD OPERATIONAL COMPONENTS
Top View
RSP FOR RVR303 – STD OPERATIONAL COMPONENTS
ITEM PART NO. DESCRIPTION QTY.
REQ’D
1 028-200 Proximity Sensor (18mm Shielded) 10-30V 1
2 026-G025 Remote I/O Board 1
3 028-206 Proximity Sensor (30mm Unshield):
Home / Lip Sensor with 5m Cable 1
4 1000450-KIT Hook Cylinder Kit 1
5 1000474-KIT Tilt Cylinder Kit 1
6 026-G074 Cap and Cable 1
7 080-535 Pressure Switch 1
RSP FOR RVR303 – STD OPERATIONAL COMPONENTS
ITEM PART NO. DESCRIPTION QTY.
REQ’D
8 080-K004 SV1 Kit
8A: 080-528 - Dir. Valve
1
8B: 080-531 - 24VDC Coil
8C: 033-508-1N Nut
9 080-K005 SV2 Kit
9A: 080-529 - Dir. Valve
1
9B: 080-531 - 24VDC Coil
9C: 033-508-1N Nut
10 080-K006 SV3 Kit
10A: 080-530 - Valve
1
10B: 080-532 - 24VDC Coil
10C: 033-508-1N Nut

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E) 19
12
11
8.0 RECOMMENDED SPARE PARTS CONT’D.
8.1 STANDARD OPERATIONAL COMPONENTS CONT’D.
RSP FOR RVR303 – STD OPERATIONAL COMPONENTS
ITEM PART NO. DESCRIPTION QTY.
REQ’D
11 080-533 Regen Valve 1
8.2 COMPONENT SHIELDS
RSP FOR RVR303 – COMPONENT SHIELDS
ITEM PART NO. DESCRIPTION QTY.
REQ’D
12 100173 Retainer Assembly 2

STRONGARM™ RVR303 VEHICLE RESTRAINT WITH BLUE GENIUS™TOUCH CONTROL—OWNER’S MANUAL
ISSUE DATE: MARCH 1, 2016 REV.1 (PART # 038-955E)20
038-219
1
2
038-952E
STRONGARM RVR303
#038-956E
Keep hands and
feet away from
operating space of
the restraint hook.
CRUSH HAZARD
BLUE GIANT EQUIPMENT
CORPORATION
85 Heart Lake Road South
Brampton, Ontario, Canada
L6W 3K2
MODEL/
NO. DE MODELE
SERIAL NO./
NO. DE SERIE
ANSI CODE
CONST. MM / YYYY
TEST LOAD/
TEST DE CHARGE
“REFER TO SAFETYAND OPERATING
INSTRUCTIONS IN YOUR OWNERS
MANUAL” /
“VOIR LES CONSIGNES DE SECURITE
ET LE MODE D’EMPLOI DANS VOTRE
GUIDE D’UTILISATION.”
lbs.
kg.
www.BlueGiant.com
MADE IN CANADA
FABRIQUE AU CANADA
038-299EF
RVR303
MH30.3-2005
22,500
10,206
4
3
5
6
•Spring Energy could result
in serious injury or death.
WARNING
P/N 038-048-2
038-894EFS
DATA AND
COMMUNICATION
LINES
LÍNEAS DE DATAY
COMUNICACIÓN
DONNÉES ET
DES LIGNES DE
COMMUNICATION
MOTOR POWER
MOTOR
PUISSANCE MOTEUR
HYDRAULIC LINES
LÍNEAS HIDRÁULICAS
LIGNES HYDRAULIQUES
2
1
3
4
2
6
5
9.0 DECAL IDENTIFICATION AND LOCATION
Body Side Plate hidden for clarity
* See Section 2.4 Owner’s Responsibility regarding decal updates.
ITEM QTY PART NO. DESCRIPTION
1 1 038-219 Decal - Blue Giant
2 2 038-952E Decal - StrongArm™ RVR303
3 1 038-956E Decal - Crush Hazard RVR303*
4 1 038-299EF Decal - Serial Plate*
5 1 038-048-2 Decal - Warning Spring Energy*
6 2 038-894EFS Decal - Conduit Installation