Blueshape PG700 User manual

Li-Ion Portable Power Generator
PG700 - 700W 1150Wh Ruggedised Inverter Power
Station
Operating Manual
Revision 1.0
www.blueshape.net PrintedinMalta2022

1
Explanation of symbols used in this manual
The contents of this operating manual are subject to change without
notice.
Read all instructions and cautionary
markings in this manual and on the power-
generator before using this product. Adhere
to these instructions to prevent misuse of the
products and possible injury or damage to
property.
Keep these instructions. This manual
contains important safety and operating
instructions for the PG700 power-generator
(the device).
This symbol indicates the presence of an
electrical shock hazard. It is intended to avert
users not to open the product as there are no
user-serviceable parts inside. Any form of
servicing should be done by qualied service
personnel only.
DANGER
ELECTRIC SHOCK
This symbol is intended to alert the user
to important operating, servicing and
maintenance instructions within this product
manual.
This symbol is intended to alert the user to
the presence of uninsulated and potentially
dangerous voltage within the product’s
enclosure that may be of sufcient strength to
constitute a risk of electric shock to persons.

2
General Safety Instructions
Warning
Earth the power-generator before using it as a power source to any
other device or equipment. To earth the power-generator, remove one
any of the four front-facing panel cap nuts and attach an earthing lead
with an M6 ring terminal. The other end of the earthing lead must be
terminated with:
-an earth rod inserted into the ground or
-a crocodile clip attached to a conductive earthed structure.
The equipment is being supplied with a
compatible AC mains power cord. In the
case when the UK plug is tted, this plug
is equipped with a 13A replaceable fuse.
Damage to the power cord can lead to an
electric shock.

3
This device outputs voltages that can cause
injury or death.
DANGER
ELECTRIC SHOCK
Danger
-Do not disassemble or modify the device.
-Do not discard the device into re or heat.
-Do not leave the device near a heat-source such as a re
or heater.
-Do not operate the device next to combustible gasses.
-Do not submerge the device in water or other liquid, whether
in operation or otherwise.
-Do not pierce the device with pointed or sharp objects.
-Do not strike the device with blunt objects.
-Do not subject the device to excessive mechanical shock.
-Do not use the device if it is apparently damaged or
deformed.
-Only connect mains plugs compatible with your device.
Warning
-If recharging operation fails to completed even when a
specied recharging time has elapsed, immediately stop
further recharging.
-Do not subject device to excessive micro-wave radiation.
-Do not subject device to excessive ambient pressures.
-Do not insert any objects into the device such as through
its ventilation.
-If the device gives off an odour, generate excessive heat,
becomes discoloured or deformed, or in anyway appears
abnormal during use, recharging or storage; disconnect it
and stop usage immediately.
-The operating temperature range is 0°C to 40°C. Operation
outside this temperature range may affect functionality and
may lead to damage to the device.

4
Caution
-To reduce the risk of injury, close supervision is necessary
when this device is in use near children.
-Keep out of reach of children.
-Only use attachments recommended or sold by
manufacturer.
-Do not handle the device outlets or inlets with damp hands.
-Always place and operate the device on level ground.
-Only carry the device from the appropriate carrying handles.
-Do not operate the device with damaged power-cords.
Replace any damaged cords immediately.
-Do not obstruct ventilation - always operate the device with
the lid wide open.
PG700 Package Contents
The PG700 package contains the following:
-PG700 portable power generator
-AC power cord [according to region]
Device-End Connector: IEC 60320 C13
EU Plug: IEC 884/CEE7-VII3
UK Plug: BS1363A w/13A FUSE
US Plug: NEMA 5-15-P
-Operating Manual

5
Overview
The BLUESHAPE portable power generator is a Lithium-Ion (Li-Ion)
based alternating current (AC) inverter. The embedded Li-Ion battery
bank includes protection circuitry and electronics to ensure cell
longevity and product safety. This power-generator has an embedded
pure-sine wave inverter to generate clean and reliable alternating
current for substitute power when a mains supply is inaccessible or
interrupted. This is an all-in-one product, which also features built-in
charging capability.
The PG700 is built in a rugged portable hard case. When the lid is
closed for storage and handling; it can withstand shocks as well as
dust and water ingress.
Operational Modes
The device can operate in the three modes:
-Charge Mode
-Inverter Mode
-Online UPS Mode
PG700 Features
-Pure sine-wave Inverter
-Portable form factor with wheeled case
-Ruggedised construction
-IP67 enclosure for storage and transport
-Display with inverter and battery status
-Low-noise operation
-Integrated quick-charger
-Silent-charging
-200W uninterruptible power supply

6
Graphic Description
Storage and Handling
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The PG700 is constructed in a rugged hard-case and consists of the
following:
1. Telescopic Handle
2. Upright Carry Handle
3. Enclosure Lid
4. Roller Wheels
5. Lid Latches
6. Mid Carry Handle

7
Operation
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The PG700 front facing panel consists of the following:
1. Exhaust Fans
2. Silent Charging Switch
3. Front Panel Cap Nuts
4. Charge AC Input Socket
5. Mains Outlet
6. Mains Output Switch
7. Intake Ventilation
8. Display

8
Operating Instructions
This section details the operational procedure for this power-generator.
The last sub-section details the different statuses, warnings and errors
shown on the display.
Charging the Device
To charge the device:
1. Switch off mains output switch
2. Connect the provided IEC 60320
C13 lead into the socket labelled
‘charge in’.
Note: Charging will still work with the mains output active or idle.
Unless the inverter functionality is required, switch off mains output to
ensure pack longevity.
The display will show a charge progress bar and will indicate the
estimated time till fully charged.
30%~~~~~-----------
Charging...
Full in: 290mins
Battery OK
To activate silent charging press the fan switch to the off position to
disable the fan during charging.
Use silent charging only when necessary, cooling the
internal electronics during charging will ensure the
longevity of the device.

9
Operating the Device in Inverter Mode
To use the mains output:
1. Connect a compatible mains
cable to socket labelled ‘AC
Output’.
2. Press the switch to the on
position.
Unless the device is equipped with a universal mains
socket, be sure to match the mains cable with the
socket tted in the device.
Be sure that the electrical load does not exceed the
maximum power rating of the power-generator.
The display will show a charge remaining bar and will indicate the
estimated time till complete charge-depletion. In the second display
row, an indication of the operational power relative to the maximum
power rating is shown.
75%~~~~~~~~~~~~----
45% of 700W
Empty in: 152mins
Battery OK
The last line of the display shows warning or error codes such as
warning when the charge has reached a low-level. Refer to the error
code section for further details.
7%~---------------
20% of 700W
Empty in: 34mins
maining Capacity LOW

10
Notes on Inverter Mode Behaviour
This device is equipped with multiple safety features to safe-guard use
and device longevity.
-If the electrical load attached to the device is in excess of
the power generator’s maximum power rating, an audible
alarm will sound to alert the user. Once the load signicantly
exceeds the power-generator’s load rating the mains output
will cut-off. The power-generator will attempt to restart
until the load is reduced to an acceptable level.
-If the packs report an over-temperature error, the power-
generator will shut down until the pack temperature falls to
an acceptable level.
-When the device charge is empty, the inverter function
will be disabled until the device is charged to at least 5%
capacity.

11
Operating the Device in Online UPS Mode - 200W
This power-generator can also function as an Online UPS, only if the
electrical load is less than 200W.
Loads larger than 200W will eventually deplete the internal batteries
nonetheless.
To use the device in UPS mode:
1. Connect the provided IEC 60320
C13 lead into the socket labelled
‘charge in’.
2. Connect a compatible mains
cable to socket labelled ‘AC
Output’.
3. Press the switch to the on
position.
Use this mode as necessary, unless a mains output is
required. Switch off the mains output when charging
the device to ensure its longevity.
The display will show a charge remaining bar and will indicate the
estimated time till fully charged.
100%~~~~~~~~~~~~~~~~
UPS Mode - 200W
Full in: 5mins
Battery OK
If the AC input via the ‘charge in’ socket is interrupted, the AC output
will be uninterrupted and maintained until the charge is depleted.

12
Status, Warnings and Errors
This section details the different warnings and errors which may be
shown on the last line of the display.
4%~---------------
0% of 700W
Empty in: 50mins
Err: Battery needs c
Type Display Description
Status Battery OK Status is ne and device ready for
use.
Status Battery Full The battery has fully charged.
Warning Remaining Capacity
Low
Battery capacity has fallen below
10%.
Warning Remaining Time Low Battery remaining time is less than
10 minutes.
Warning Waiting for battery
to cool!
Charging is inhibited until the
battery temperature is below 35°C.
Warning Battery thermal limit!
The battery is approaching the tem-
perature limit for discharge. The In-
verter may cut off at any time.
Error Inverter Error Inverter has flagged an error.
Error Bat Overcharged An internal battery pack has been
overcharged.
Error Over-temperature
An internal battery pack has
exceeded the thermal operation
limit.
Error Battery needs charge
(5%)!
Battery has been fully discharged
and must be charged before the
inverter is enabled.

13
Technical Specifications
The PG700 comes in different model variants. To clarify your model
number, check the front panel markings.
Parameter Specication
Output Voltage 240/110 V AC 50/60 Hz
(Model Dependant)
Max. Continuous AC Power Output 700 W
Max. Instantaneous AC Power Output 800 W
Internal Battery Capacity 1150/1500 Wh
(Model Dependant)
Approx. Charging Time 7 Hrs
Dimensions / mm [in] 549 x 346 x 236
[21.61 x 13.62 x 9.29]
Weight 18 Kg
39.68 lbs
Operating Temperature 0 - 40 °C
32 - 104 °F
Charging Temperature 0 - 40 °C
32 - 104°F
Storage Temperature -20 - 65 °C
-4-219 °F

14
Storage and Handling
-When storing or handling the device always use the
appropriate carry handles.
-Be sure to secure the lid by closing the latches this will
ensure the hermetic performance of the enclosure’s seal.
-Clean only with a dry cloth.
-Do not rest heavy loads on this device.
-Do not sit on the device.
Be sure that mains output is switched off when storing
or transporting the device. This will ensure that the
device does not self discharge.
Similar cases can be stacked on this device.
Do not over-stack!
Maintenance and Care
It is preferable to charge the device immediately before use.
Some self-discharge would result if the batteries are charged several
weeks in advance of their use. However, this slight loss can be re-
charged at any time without any degradation of battery performance
(no memory effect).
If for some reason, the pack temperature reaches 60°C, then the
discharge activity is suspended.
The pack resumes normal charging once the temperature drops back
to below 50°C. This is a safety feature incorporated in all BLUESHAPE
battery packs.
Disposal Instructions
When the equipment has reached the end of its life please dispose of
the components in accordance with your local waste directive in your
country.
Electronic equipment should be recycled wherever possible and not
disposed of with regular waste.

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Warranty
BLUESHAPE batteries are warranted to be free from defects in
materials, workmanship and functionality for a period of 18 months
commencing from the date of purchase. This warranty shall not apply
to any products or parts there-of, that have been subjected to misuse,
negligence, accidental or abnormal conditions of operation.
The buyer should always contact the place of purchase for any return
of defective product. It is important that the buyer provides us with as
much information as possible about the failure being claimed.
In the event of product failure for which warranty applies, we will repair
or replace the product free of charge. In these cases, all expenses
including transport charges will be borne by us.
In the case where the failure has been caused by one of the causes
explained above, repairs shall be billed at a nominal cost. Prior to the
carrying out of any repairs, we will inform the customer of the estimated
costs of these repairs.
These warranty conditions are the only ones applicable to our products
and overrule any other expressed or implied warranties. We shall not be
held liable for any damages resulting from warranty statements other
than those contained in this declaration.
This warranty is not transferable and is only applicable to the original
buyer. In all warranty claims, the buyer must reproduce the original
purchase invoice.
BLUESHAPE ®
is a registered trademark of:
NEW CELL TOP Srl
Via Liguria 4-6,
42124 Reggio Emilia, ITALY
TEL.: [phone]
WEB: www.blueshape.net
EMAIL: [email protected]