BLUM PRO-CENTER Manual

BA-077/1EN M6X.20XX
Please keep a copy of the instruction leaflet.
The instruction leaflet contains the EC Declaration of Conformity, which must be produced for authorities upon request.
Blum PRO-CENTER
EN
PRO-CENTER

2BA-077/1EN M6X.20XX
A- Orientation diagram
D1 Fixing screws
(4pcs M8x80)
D2 Handles
D3 Crane eye
D6 Controller
D11 Hexagonal Allen key screws
(4pcs M8x20)
E29 Stop screw
for drilling depth revolver
(M8x30, M8x40, M8x50)
E30 Adjustable depth stop rod (3psc)
Z1 Allen key 4
with cross handle
Z2 Allen key 6
Z3 Allen key 4
Z4 Spanner SW10/13 (2psc)
D5 Work table
D6 Controller
D10 Clipboard
E7 Locking device for drilling head
E8 Ruler clamping screws
E10 Work table lock
E11 Work table depth stop
E12 Cover
E16 Drill head depth stop
E18 Drill brake set screw
E19 Mode switch (vertical drilling
and/or drilling and insertion)
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3BA-077/1EN M6X.20XX
A- Orientation diagram
D5 Work top
D6 Controller
D7 Extraction port
D8 Air filter unit
E16 Revolving handle (drilling depth)
E17 Revolver (drilling depth)
E18 Clamping screw (cam brake)
E19 Mode switch
(Vertical drilling and/or drilling and
insertion)
E23 Clamping screw (drilling distance)
E24 Adjustment screw
E25 Adjustment calibration
(drilling distance)
E26 Clamping screw (drilling depth)
E27 Calibration (drilling depth)
D5 Work table
D6 Controller
D7 Extraction port
D8 Air filter unit
E16 Drill head depth stop
E17 Drill head depth adjuster
E18 Set screw (head brake)
E19 Mode switch
(Vertical drilling and/or
drilling and insertion)
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4BA-077/1EN M6X.20XX
B - Table of contents
A- Orientation diagram 2
B - Table of contents 4
C - Reading guide 5
C.1 - How to use this instruction leaflet 5
D - Safety information 6
D.1- Remaining risks according to ISO EN 12100-2 6
D.2 - Safety decals 6
D.3 - Intended use 6
D.4 - Safety information 6
D.5 - Noise emission 7
D.6 - Dust emission 7
E - EC Declaration of Conformity 8
E.1 - EC Declaration of Conformity 8
E.2 - Technical data 8
2 - Setting up PRO-CENTER 9
2.1 - Unpacking and assembly 9
2.2 - Connecting to compressed air system 11
2.3 - Electrical connection 11
2.4 - Dust extraction 12
3 - How to operate the machine 13
3.1 - Description of operator panels 13
3.2 - Vertical drilling unit 14
3.3 - Vertical drilling and fittings insertion 17
3.4 - Vertical drilling only 18
3.5 - Pre-setting revolver for drilling depth 19
3.6 - Pre-setting revolver for work top setting 20
3.7 - Horizontal drilling unit 21
3.8 - Horizontal drilling 25
4 - Working with PRO-CENTER 27
4.1 - Creating a setup plan 27
4.2 - Overview (assembly - drilling heads - rulers) 29
4.3 - Drilling heads overview 31
4.4 - Rulers overview 35
5 - Maintenance and service 37
5.1 - Maintenance 37
6 - Troubleshooting 38
6.1 - What do the individual flashing signals mean? 38
6.2 - Error during vertical drilling 39
6.3 - Error during horizontal drilling 41
7 - Diagrams 42
7.1 - Electrical diagram 3x400 V 50 Hz 42
7.2 - Pneumatic diagram 43

5BA-077/1EN M6X.20XX
• Please keep a copy of the operating instructions.
• Read all operating instructions and the safety information before operating the assembly machine.
• We recommend that you use the orientation diagram for easier identification of the parts being described.
• Individual sections are indicated by capital letters which makes it easier to navigate the instructions.
C.1 - How to use this instruction leaflet
C - Reading guide
(3.1)Component description codes correspond to the section where the component and its function is described. For example, (3.1) is
described in section 3.
Note:
This exclamation mark indicates a note. If this comment is not followed, then assembly machine components as
well as the work piece itself may be damaged or the assembly machine may be rendered inoperable and/or the
work piece unusable.
Safety information:
This exclamation mark indicates important safety information that must be followed.
Dear valued Blum customer,
We would like to congratulate you on your decision to purchase the Blum assembly machine. You are now the owner of a modern,
high-quality assembly machine that will give you years of productive use with the proper care and maintenance.
We realise that your time is valuable. However, you should carefully read this instruction leaflet before you set up and use the ma-
chine for the first time. In this way, you will best determine how to adjust the assembly machine to your needs as well as protect
yourself against injury. In addition, the instruction leaflet also contains important information about machine maintenance.
At the time of printing, this instruction leaflet contained up-to-date information for this model. Small deviations due to continual
development of the assembly machine design cannot be ruled out entirely. This instruction leaflet is an important component to the
assembly machine and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
!

6BA-077/1EN M6X.20XX
• This machine complies with current safety standards. However, there are remaining risks.
• In the event of either pneumatic or electrical component failure ,it may be possible for the machine to make an unintended
movement .for this reason safety guards should never be removed.
• Other remaining risks are indicated by the safety decals and in the following safety rules. It is therefore absolutely necessary to fol-
low all safety instructions carefully.
D.1- Remaining risks according to ISO EN 12100-2
D - Safety information
D.2 - Safety decals
D.3 - Intended use
D.4 - Safety information
• The designated purpose of the assembly machine is the drilling and insertion of furniture fittings into work pieces made of wood,
particle board or plastic coated wood. The assembly machine should only be used in manufacturing. The manufacturer does not
assume liability for uses not described in the instruction manual.
• The machine is not explosion-proof. It should not be set up near a paint finishing system
• Before retooling, cleaning, maintenance or performing any work on drill bits, turn the main switch (E1) to pos. 0 and disconnect the
assembly machine from the pneumatic connection.
Completely read the instruction leaflet and the safety information before operating the assembly machine
Wear proper eye and face protection when operating this machine
Only one person at a time should operate the machine.
The work area is located in front of the machine.
Electrical connections and maintenance should only be performed by a qualified electrician.
Disconnect electrical and pneumatic connections before making any repairs (plug / rapid hose coupling).
Keep hands away from the drill or swing arm during the drilling or insertion process.
Do not remove safety devices - danger of injury.
Keep hands away from the danger zone of the clamps and knurled screws. - danger of being crushed

7BA-077/1EN M6X.20XX
• Only use sharp, clean drill bits.
• Particular care must be taken when working on sections that jut out over the work top. Attach a larger work table or use extensions.
Work pieces should not affect the stability of the assembly machine. Work pieces should be secured against tipping or falling. Use
suitable clamps or support brackets. Operating elements must remain accessible and their accessibility should be not obstructed.
• Secure the work piece during drilling/insertion. Use the assembly machine clamps or if these are not sufficient for the particular job,
use suitable clamping equipment.
• Wear appropriate work clothing.
• You should always check that all safety devices and machine parts are functioning properly before use. Replace damaged parts
with original Blum parts.
• Make sure that no other tools or objects are on the work table aside from your work piece before turning on the assembly machine.
• Always turn the main switch (E1) to POS. 0 after finishing work
• CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales
literature.
• Do not make any alterations or modifications to the assembly machine.
• If there are any questions and/or problems, please contact the BLUM Customer Service Department.
• All national regulations regarding labour law, industrial safety as well as all disposal guidelines must be followed.
D - Safety information
D.5 - Noise emission
Noise emission levels as per EN ISO 11202 (11204) are:
Work place noise level is (work cycle): 80.4 dB(A) (measured at a height of 1.5 m and at 1 m forward of the worktable edge. The ambi-
ent correction factor K3A is 4 dB and is calculated according to EN ISO 11204 Appendix A. The difference between the extraneous
noise level and the sound intensity level at each measuring point is > 6dB)
The specified values are emission values, which means that they are not necessarily safe workplace values at the same time. Al-
though there is a correlation between emission and emission values, the necessity of additional precautions cannot be deduced with
certainty. Factors liable to influence current emission levels in the workplace include the length of exposure, the characteristics of the
workroom, and other noise sources. Also, admissible workplace levels may vary from country to country. The information provided
here is designed to enable users to assess the hazards and risks involved more accurately.
D.6 - Dust emission
If connected properly to a dust extraction system, dust emissions fall clearly below the technical standard value. The assembly ma-
chine is equipped with a connecting piece for hoses with an inside diameter of 100 mm. This provides negative pressure of 2000 Pa
for the maximum required average air velocity of 20 m/sec. If there is no extraction system connector with a diameter of 100 mm, the
supplied adapter can be used. For connection, make sure that a minimum air velocity of 20 m/sec is provided at the cross-section of
the 100 mm hose.
• The assembly machine must be connected to a dust extraction system. (The extraction system connection must be flexible and
flame resistant)
• Regularly remove remaining dust and chips using a vacuum cleaner.

8BA-077/1EN M6X.20XX
E - EC Declaration of Conformity
E.1 - EC Declaration of Conformity
Julius Blum GmbH, Industriestr. 1, A-6973 Höchst herewith declare on our own responsibility that the product PRO-CENTER
(M60.20xx and M65.20xx) with drilling heads (MZK.2000, MZK.2100, MZK.2110, MZK.2200, MZK.2210, MZK.2230, MZK.2400,
MZK.2410, MZK.2800, MZK.2810, MZK.2880) to which this Declaration refers, complies with the following EC Directives:
EC Machine Directive 2006/42/EC
EC EMV Directive 2004/108/EC
The following harmonised European standards have been used to ensure proper
implementation of the requirements specified in the EU Directives:
EN ISO 12100-1, EN ISO 12100-2, EN 13849-1, EN 349, EN 983
In addition, the following standards have also been applied:
EN ISO 11202, EN ISO 11204, DIN 33893-2
Höchst, 06.07.09
Dipl.-Ing. Herbert Blum Documentation authorised agent:
Managing Director Dipl.-Ing. (FH) Thomas Maier
www.blum.com www.blum.com
E.2 - Technical data
General data:
• Voltage: see serial tag
• Current: see serial tag
• Power input:
Vertical motor: 1.1 kW
Horizontal motor: 0.5 kW
Stand By: 12 W
• RPM: see serial tag
• Compressed air: 5 - 7 bar
• Air consumption: 2 litres per cycle
Important
Provide a 16 A mains backup
fuse.
Weight and measurements:
a) PRO-CENTER without horizontal
drilling head
Weight: m= 75 kg
Dimensions: H= 890 mm
W= 1000 mm
D= 900 mm
b) PRO-CENTER with horizontal
drilling head
Weight: m= 95 kg
Dimensions:
H= 890 mm
W= 1000 mm
D= 1300 mm
Processing dimensions:
a) Vertical drilling head
• max. workpiece thickness: 40 mm
• Drilling distance
centre spindle: 5 - 124 mm
• Max.
drill diameter: 35 mm
b) Horizontal drilling head
• max. workpiece thickness: 30 mm
• Drilling height: 5 - 16 mm
• Drilling depth: max. 50 mm
• Max. drill diameter 10 mm
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9BA-077/1EN M6X.20XX
2 - Setting up PRO-CENTER
2.1 - Unpacking and assembly
2.1.1) PRO-CENTER space requirement
• PRO-CENTER without horizontal drilling unit
Height H = 890 mm
B = 1000 mm
D = 700 mm
• PRO-CENTER with horizontal drilling unit
Height H = 890 mm
B = 1000 mm
D = 1100 mm
2.1.2) Space requirement of drilling head and ruler storage rack
H1 = 613 mm
H2 = 600 mm
B = 1282 mm
D = 350 mm
2.1.3) Unpacking PRO-CENTER
• Remove box
• Loosen fixing screws (D)
2.1.4) Setting up and securing machine to a suitable table
ATTENTION
A machine with a horizontal gearbox weighs approx. 95 kg.
A machine without a horizontal gearbox weighs approx. 75 kg.
The table should have the proper dimensions
a) Two people should use the handles (D2) on the machine
to lift it to the work top.
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10 BA-077/1EN M6X.20XX
b) If using a crane, the crane hooks (D3) should be used to lift the machine.
• Secure the machine to the work top using the fixing screws (D1)
2.1.5) Attaching the controller (D6)
• Loosen screw (D4)
• Remove controller (D6) upwards from the bracket
• Turn the controller (D6) 90° and replace in the bracket
• Retighten screw (D4)
2.1.6) Attaching the clipboard (D10)
2.1.7) Removing holding blocks
2 - Setting up PRO-CENTER
Important
A horizontal drilling machine should not rest on the table so that the
wood chips can fall downward
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11 BA-077/1EN M6X.20XX
2 - Setting up PRO-CENTER
2.2 - Connecting to compressed air system
2.1.8) Attaching (D5) work table
• Place work table (D5) on the machine foot
• Secure work table (D5) using the included hexagonal Allen key screws (D11)
2.1.9) Removing crane eye (D3)
• Unscrew the crane eye
2.2.1) Connecting the air supply to the air filter unit (D8) (Ø 6 mm)
• Connect machine to air pressure system
• Air pressure is preset to 6 bar
Important
A rapid hose coupling must be inserted a max. 3 m from the machine in
the air pressure supply line.
2.3 - Electrical connection
2.3.1) Electrical connection
ATTENTION
The electrical connection must be performed by a qualified electrician!
• Set main switch to Pos. 0
• Mount a plug conforming to DIN/VDE or IEC. Provide for mains backup fuse (see
electrical diagram)
Important
The machine is designed for the voltage printed on the label of the con-
nection cable.
2.3.2) Reconnecting to the 2nd voltage level
Important
Along with the motor, the transformer controller must also be recon-
nected to the corresponding voltage. (See electrical diagram)
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12 BA-077/1EN M6X.20XX
2.3.3) Checking motor rotation
ATTENTION
During the following procedure, keep your hands away from the work
area (A) of the machine.
• Main switch (E1) at Pos. I
• Set mode switch (E2) to Pos. I(operation)
• If the control light for vertical drilling (E6) is flashing, tighten the spindle clamp screw
(E7)
• Briefly press the start button (E3)
• The motor fan must turn in the direction of the arrow (D9)
2 - Setting up PRO-CENTER
2.3.4) Correcting motor rotation
• If the motor rotation is wrong:
• Main switch (E1) at Pos. 0
• Interchange two phases for connection cable
(only by an authorised electrician)
• Recheck the motor rotation.
2.4.1) Connecting the extraction hose to the extraction system on the extraction
port (D7) of the machine (Ø 50 mm)
• Secure hose using the hose clamp
• Make sure that the air velocity for the extraction system is at least 20 m/s
2.4 - Dust extraction
ATTENTION
The machine must be connected to a dust extraction system!
Important
The extraction hose must be laid so that the extraction port (D7) is not
encumbered
ATTENTION
The electrical connection must be performed by a qualified electrician!
• In order for the machine to be operated only with the extraction system
2.4.2) Attaching the extraction system to the controller of PRO-CENTER 2000
turned on, terminals 12 and 18 (see electrical diagram) must be connected to a
potential-free contact of the dust extraction controller.
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13 BA-077/1EN M6X.20XX
3 - How to operate the machine
3.1 - Description of operator panels
3.1.1) Designation of operating elements
• (E1) ... Main switch= Emergency off switch
• (E2) ... Mode switch
• (E3) ... Start button
• (E4) ... Hold down clamp switch
• (E5) ... Control light for horizontal drilling
• (E6) ... Control light for vertical drilling
3.1.2) Mode switch (E2)
• Key switch version
Pos. OFF
Control lights are not lit
- The machine will not operate
Pos. Settings
Control light (E5) or (E6) are lit
- Drill head movement is possible
- Drilling is not possible
Pos. Operation
Control light (E5) or (E6) are lit
- Drilling and the fitting insertion can be carried out
3.1.3) Start button (E3)
• Pressing the start button will carry out the currently selected work process
(e.g.: setup, vertical drilling, horizontal drilling and fittings insertion)
• When you release the start button, the work process is cancelled and the vertical or
horizontal drilling unit returns to the starting position. The hold down clamps remain
extended.
3.1.4) Hold down clamp switch (E4)
Pos. Clamps off and/or released
(Hold down clamps are not extended and/or are released when they are
already extended)
Pos. Clamps on
(When you push the start button, the hold down clamps are extended)

14 BA-077/1EN M6X.20XX
3 - How to operate the machine
3.2 - Vertical drilling unit
3.2.1) Gearbox replacement
• Main switch (E1) at Pos. I
• Mode switch (E2) at Pos. symbol (setup)
• Loosen locking device (E7) by turning to the left
• Lift the locking unit on the locking device (E7) and pull forward.
• Remove drilling head from the guide and place in the storage rack holder
• Insert the desired drilling head into the guide until the stop
• Move the locking unit on the locking device (E7) down
• Tighten the locking device (E7) until the control light for vertical drilling stops flashing
3.2.2) Ruler change
• Main switch (E1) at Pos. I
• Mode switch (E2) at Pos. symbol (setup)

15 BA-077/1EN M6X.20XX
• Loosen ruler clamping screws (E8) until the stop
3 - How to operate the machine
• Pull ruler forward and remove from the top
• Place ruler in the storage rack ruler holder.
• Insert desired ruler (E9) into the specified elongated hole with the indexing pegs and
slide all the way back.
• Retighten clamping screws (E8)
Important
Make sure that the ruler is inserted and clamped cleanly and is not
askew.
The gap in the standard ruler must point to the front.
3.2.3) Setting work table to drilling distance
a) Setting via the revolving stop
• The dimensions for drilling positions 9.5, 20, 22.5, 37 and for horizontal drilling are
factory set
• Loosen the clamping lever (E10)
• Pull out work table completely
• Set revolving handle (E11) to the desired position
• Slide work table to the stop
• Retighten the clamping lever (E10)
Note
The Pre-setting revolver for work top section, describes how to pre-set
the revolver stop.
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16 BA-077/1EN M6X.20XX
b) Setting via calibration
• Loosen the clamping lever (E10)
• Pull out work table completely
• Set revolving handle (E11) to position "H"
• Set the work table using the calibration
• Retighten the clamping lever (E10)
3 - How to operate the machine
3.2.4) Setting hold down clamps (E14) to the material thickness
• Set hold down clamp (E4) to Pos. (loosen)
• Open clamping screw (E15)
• Set the hold down clamps (E14) so that the distance between the door and the clamp
guard is a max. x = 3 mm
• Loosely tighten clamping screw (E15)
3.2.5) Setting drilling depth
• The drilling depths for work piece thicknesses 16 and 19 mm are already pre-set
• Turn revolving handle (E16) to the desired position.
=> Drilling depth is set
Note
How to set other dimensions is described in “Pre-setting revolver for
drilling depth.”
3.2.6) Setting the drill head brake point
The drill head brake slows down the drill head stroke speed just before the drill enters
the work piece.
• The drill head brake point only has to be set for work pieces over 19 mm
• Loosen clamping screw (E18)
• Set the desired work piece thickness on the calibration
• Retighten clamping screw (E18)
3.2.7) Mode switch (E19) “vertical drilling” and/or “vertical drilling and fittings
insertion”
Pos. a Vertical drilling
(The drill head of the vertical drilling unit is limited - the hold down clamps
are released after every head movement)
Pos. b Vertical drilling and fittings insertion
(The vertical drilling unit goes the full stroke - the hold down clamps remain
extended after drilling and are released once the swing arm resets)
!

17 BA-077/1EN M6X.20XX
3.3 - Vertical drilling and fittings insertion
3 - How to operate the machine
3.3.1) Assembly of furniture hinges, furniture connectors, METABOX front fixing
brackets, etc.
• Insert the gear box (see chapter 4 Gearbox replacement)
• Attach ruler
• Set work table (E11)
Important
Particular care must be taken when working on sections that jut out
over the work table. Use extensions.
• Set hold down clamp (E14)
• Set drilling depth (E16)
• Set head brake point (E18)
• Set mode switch (E19) to Pos. “Drilling and insertion”
3.3.2) Switch settings on the operator panel
• Turn on extraction system
• Set main switch (E1) to Pos. I
• Set mode switch (E2) to Pos. I(operation)
• Set hold down clamp (E4) to Pos. (clamp on)
3.3.3) Clipping fitting onto insertion ram
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18 BA-077/1EN M6X.20XX
3 - How to operate the machine
3.3.4) Drilling
ATTENTION
Make sure that only the work piece is in the working area of the ma-
chine.
Keep your hands out of working area (A) of the machine during drilling
and insertion.
• Press the start button (E3) until the drilling depth is reached
- The hold down clamps secure the work piece
- The vertical drilling unit moves downward
- The drill bits rotate
• Release the start button (E3)
- The vertical drilling unit returns to the starting position
- The drill bits stop rotating
- The hold down clamps remain extended
- The drill hole is blown out
3.3.5) Inserting fittings
• Swivel down swing arm (E20) to the stop
• Press the start button (E3) until the fitting is completely inserted
- The vertical drilling unit moves downward
• Release the start button (E3)
- The vertical drilling unit returns to the starting position
• Swivel up swing arm (E20)
- The hold down clamps are released
3.4 - Vertical drilling only
3.4.1) System drilling and drilling hole groups, etc.
• Insert the drilling head (see chapter 4 Drilling head replacement)
• Attach ruler
• Set work table (E11)
• Set hold down clamp (E14)
Important
Particular care must be taken when working on sections that jut out
over the work table. Use extensions.
• Set drilling depth (E16)
• Set drill head brake point (E18)
• Set mode switch (E19) to Pos. “Drilling”
!

19 BA-077/1EN M6X.20XX
3 - How to operate the machine
3.4.2) Switch settings on the operator panel
• Turn on extraction system
• Set main switch (E1) to Pos. I
• Set mode switch (E2) to Pos. I(operation)
• Set hold down clamp (E4) to Pos. (clamp on)
Drilling
Attention
Make sure that only the work piece is in the working area of the ma-
chine.
Keep your hands out of the working area (A) of the machine during drill-
ing and insertion.
• Press the start button (E3) until the drilling depth is reached
- The hold down clamps secure the work piece
- The vertical drilling unit moves downward
- The drill bits rotate
• Release the start button (E3)
- The vertical drilling unit does not return completely to the starting position
(the work stroke is shorter)
- The hold down clamps are released
- The drill holes are blown out
3.5 - Pre-setting revolver for drilling depth
3.5.1) The drilling depths for panel thicknesses 16 and 19 mm are already pre-set
• 2 additional dimensions can also be pre-set
• 3 screws (E29) with different lengths are enclosed
• The revolver (E17) is located on the back of the machine
• Turn the revolving handle (E16) to an open position on the revolver(E17)
Note
The revolver can also be removed for setting.
To do so, lift the revolving handle (E16).
!

20 BA-077/1EN M6X.20XX
3 - How to operate the machine
3.5.2) Setting the stop dimension
• Select a suitable screw (E29) depending on the desired drilling depth
• Turn screw to the desired dimension Z in the drill and lock using the counter nut
a) Drilling depth = 13 mm
Work piece thickness = X mm
= > Z = X
b) Drilling depth = Y mm
Work piece thickness = X mm
= > Z = X + 13 - Y
• Check dimension with a test drilling
• Label revolver handle (E16) using the included stickers
3.6 - Pre-setting revolver for work top setting
3.6.1) The dimensions for drilling positions 9.5, 20, 22.5, 37 and for horizontal
drilling (H) are factory set.
• 3 additional dimensions can also be pre-set
• 3 stop rods (E30) are enclosed
3.6.2) Cutting stop rods to size
• The desired drilling position should be pre-set:
Drilling position [mm] X [mm]
5 - 37 0
37 - 62 25
62 - 87 50
87 - 112 75
112 - 125 90
• Mark dimension X on the stop rod (E30) as shown in the top picture
• Cut the stop rod to the length using a hack saw and de-burr using a file
3.6.3) Screwing the re-sized stop rod (E30) into the revolver
• Loosen the clamping lever (E10)
• Pull out work table completely
• Remove the cover (E12) in the work table
• Now fully screw the stop rod into a free drill hole in the revolver