BLUM PRO-CENTER 2000 User manual

1
CONTENTS:
A Reading instructions
B Safety instructions!
C Description of parts
DPreparing PRO-CENTER 2000
• Mounting large worktable
• Altering control unit attachment
• Mounting centre squares to
PRO-CENTER 2000
• Increasing drilling accuracy
E Adjusting MZK.2880 to ruler
• Setting drilling head at a right angle
to ruler
• Setting drilling head parallel to ruler
FWorking with MTZ.2880
• System 32
• Carcase profiles
• Dowels
- Tops and bases
- Shelves
GMaintenance
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6
7
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10
14
18
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20
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PAGE:
EN
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This warning sign points out
important safety instructions
which you must heed at all
events.
Reading instructions
1. How to use these operating instruc-
tions
• Read the operating and safety in-
structions before operation!
• We recommend unfolding the picture
page at the front of the operating
instructions to identify the parts de-
scribed.
• The individual chapters have been
designated with a capital letter and
a symbol to facilitate the use of this
manual.
2. Explanation of symbols and signs
This exclamation mark an-
nounces an important com-
ment.
These designations mean
that you should refer to the
chapter in which these parts
are described in detail.
e.g. G1 is described in chap-
ter G.
The individual chapters have
been designated with capital
letters printed on the outside
of the page to facilitate use.
(G1)
A
!
!
Reading instructions
A

3
Safety instructions
Safety stickers
!
Safety instructions
B
• Do not place hands or objects in dril-
ling area during drilling and insertion.
• Do not remove protective shields
- danger of injury!
Safety instructions
• This drilling head has been designed
for use with PRO-CENTER 2000 and
must only be attached to this machine.
This drilling head has been designed
for System 32 and for drilling dowel
holes in work pieces of wood, press-
board or plastic laminated wood.
The manufacturer is not liable for any
other applications!
• Familiarise yourself with the opera-
tion of PRO-CENTER 2000 before
working with drilling head MZK.2880.
Read the operating instructions of
PRO-CENTER 2000 first.
• Set operating mode switch (E2) to
position before changing tools, re-
setting or when working in the drilling
area.
• Only use sharp, clean drill bits when
working!
• Particular care must be taken when
working on work pieces which jut out
over the worktable.
• Secure the work piece during work!
Use the machine's hold-down clamps
to do so. If these are insufficient, find
a suitable fastening device.
• Make sure that all safety devices
function properly before starting
operation. Replace defective parts
with genuine spare ones.
• Make sure that no other tools or
objects are on the worktable aside
from your work piece before turning
on the machine!
• For your own safety, use only the
accessories recommended or stated
in the operating instructions or in
Blum's catalogue.
• Noise emissions
Emission standard at work place

4
B
Safety instructions
!
(operating cycle) = 80 dB(A).
(Measured 1.5 m above and 0.5 m
in front of worktable top according
to EN 31202 (31204 or ISO 7960.
Measuring incertainty constant K3
is 4 dB(A)).
The operator himself must decide
whether ear protection is neverthe-
less necessary on account of room
conditions, additional noise sources
and duration of operation.
• Dust emissions
If connected properly to a dust
extraction set, dust emissions fall
clearly below the technical standard
value with air velocity reaching a
minimum of 20 m/s at dust extraction
connnectors. Depression amounts to
1060 Pa.
• Do not yourself make any alterations
or modifications to the machine!
• Contact any of Blum's service points if
you have any questions or problems.

5
D1 ... Worktable
D2 ... Centre square
D3 ... Countersunk screws
D4 ... Hex set screws
(for worktable)
E1 ... Coupling cover
E2 ... Additional centring devices
E3 ... Hex set screws
E4 ... Adjusting screw
E5 ... Dovetail guide
E6 ... Adjusting pins, Ø 10 mm
E7 ... Adjusting blocks 28/37
E8 ... Cover plate
F1 ... Adjusting blocks 16/19
F2 ... Straight pins, Ø 8 mm
G1 ... Spare coupling
Description of parts
C
Description of parts

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Preparing PRO-CENTER 2000
1. Mounting the large worktable
• Turn main switch to position 0
• If the small worktable supplied with
the machine has been attached,
replace it with large worktable (D1)
supplied with drilling head MZK.2880
Important
Due to possible tolerances,
the large worktable might be
slightly thicker than the small
worktable supplied with the
machine. This could have an
effect on the drilling depth
and drilling distance of the
horizontal drilling unit!
• Give the vertical drilling unit a trial
run
• Check drilling depth and adjust the
pre-positioning screws on the drilling
depth revolving handle if necessary
• Give the horizontal drilling unit a trial
run
Preparing PRO-CENTER 2000
D
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• Check drilling distance and adjust if
necessary
(See PRO-CENTER 2000, "Pre-
setting revolving handle for drilling
depth adjustment", page 31
and
"Adjusting drilling distance", page 37)
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Preparing PRO-CENTER 2000
D
3. Mounting centre squares to PRO-
CENTER 2000
a)Retrottingmachineswithserial
number AA
Comment
Retrofit machines with se-
rial number AA with the
"ADDITIONAL CENTRING
DEVICE"! set
2. Changing control unit attachment
(This only applies to machines with
serial numbers up to AC100)
Caution!
Disconnect the machine
from the mains and air sup-
ply system before changing
control unit attachment!
Caution!
The control unit attachment
of machines with a serial
number of up to AC100 must
beretrottedwiththe"SWI-
VEL CONTROL UNIT"set!
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b)Retrottingmachinesfromserial
number AB onwards
• Attach centre squares (D2) to the
drilling head fixing plate with the
countersunk screws (D3) supplied
'
'
4. Increasing drilling accuracy
Important
Please take note of the follow-
ing points in order to ensure
the greatest possible accuracy
when working with MZK.2880:
• Mount PRO-CENTER 2000 onto a
stable wooden base
!
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D
Preparing PRO-CENTER 2000

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• Use three ruler supports (MZV.2000)
per extension ruler to provide the best
possible support
• Screw down ruler supports firmly to
wooden base
D
Preparing PRO-CENTER 2000

10
1. Preparing drilling head for adjust-
ment
• Remove drilling head from the ma-
chine
Caution!
Remove all drill bits for
safety reasons.
• Push coupling cover (E1) to front
• Loosen additional centring devices
(E2) by loosening hex set screws (E3)
• Push cover plate (E8) downwards
• Loosen orange adjusting screws (E4)
and then tighten slightly
Important
There should be no play be-
tween dovetail guide (E5) and
gear unit.
• Clamp adjusting pins (E6) in first and
last drill chucks
Setting drilling head at a right angle to ruler
(
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Adjusting MZK.2880 to ruler
E
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2. Mounting drilling head onto ma-
chine
• Set main switch to position I
• Set preselector to position
(set-up)
• Mount standard ruler
• Slide drilling head along the guide
until it rests against the stop
• Move clamping device downwards
then turn clamping knob and tighten
until the control lamp for vertical
drilling stops blinking
3. Mounting adjustment aids
• Set the worktable to a drilling distance
of approx. 40 mm according to the
scale
• Set drilling depth to 16 mm
• Set the preselector to "Vertical drilling
and hinge insertion"
• Attach adjusting blocks (E7) to ad-
justing pins (E6)
• Prepare a right-angled piece of
pressboard measuring approx. 600
x 600 x 16 (19) mm
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Adjusting MZK.2880 to ruler
E

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4. Setting angles
Caution!
Make sure that the pre-
selector has been set to
position (set-up).
• Press start button and keep de-
pressed
- the vertical drilling unit will move
downwards
• Insert prepared pressboard so that it
rests against the ruler and move it in
until it is positioned against adjusting
blocks (E7)
• Check angle of drilling head and
correct if necessary
!
• Firmly tighten adjusting screws (E4)
on the left
• Push additional centring devices
(E2) outwards until they rest against
centre squares and fasten with hex
set screws (E3)
• Release start button
- the vertical drilling unit will return to
its initial position
• Tighten adjusting screws (E4) on the
right
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Adjusting MZK.2880 to ruler
E

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5. Checking angle setting
• Remove drilling head from machine
• Remove adjusting blocks (E7) and
adjusting pins (E6)
• Clamp drill bits in drill chucks
• Re-insert drilling head into machine
• Give machine trial run
• Check dimensions of borings
• Correct angle settings if necessary
Adjusting MZK.2880 to ruler
E
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1. Preparing drilling head for adjust-
ment
• Remove drilling head from machine
Caution!
Remove all drill bits for
safety reasons.
• Push cover plate (E8) upwards
• Push coupling cover (E1) back
• Loosen additional centring devices
(E2) by loosening hex set screws (E3)
• Loosen orange adjusting screws (E4)
and then tighten slightly
Important
There should be no play be-
tween dovetail guide (E5) and
gear unit.
• Clamp adjusting pins (E6) in first and
last drill chucks
Setting drilling head parallel to ruler
!
Adjusting MZK.2880 to ruler
E
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(
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2. Mounting drilling head onto ma-
chine
• Set main switch to position I
• Set preselector to position
(set-up)
• Mount standard ruler
Important
Make sure that there are
no positioning stops in the
position of the first and last
drill chucks when making
adjustments!
• Set revolving handle of worktable to
position "H" and push right back
• Slide drilling head along the guide
until it rests against the stop
• Move clamping device downwards
then turn clamping knob and tighten
until the control lamp for vertical
drilling stops blinking
3. Mounting adjustment aids
• Set drilling depth to 16 mm
• Set the preselector to "Vertical drilling
and hinge insertion"
• Attach adjusting blocks (E7) to ad-
justing pins (E6)
Comment
If the drilling distance is 37 or
28 mm, mount the adjusting
blocks with the corresponding
dimensions against the ruler.
!
Adjusting MZK.2880 to ruler
E
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4. Parallel setting
Caution!
Make sure that the pre-
selector has been set to
position (set-up).
• Press start button and keep de-
pressed
- the vertical drilling unit will move
downwards
• Pull worktable forwards till ruler rests
snugly against adjusting blocks
• Clamp down table in this position
• Check angle of drilling head and
correct if necessary
!
• Firmly tighten adjusting screws (E4)
at the front
• Push additional centring devices
(E2) outwards until they rest against
centre squares and fasten with hex
set screws (E3)
• Release start button
- the vertical drilling unit will return to
its initial position
• Tighten adjusting screws (E4) at the
back
Adjusting MZK.2880 to ruler
E
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5. Checking parallel setting
• Remove drilling head from machine
• Remove adjusting blocks (E7) and
adjusting pins (E6)
• Clamp drill bits in drill chucks
• Re-insert drilling head into machine
• Give machine trial run
• Check dimensions of borings
• Correct parallelism if necessary
Adjusting MZK.2880 to ruler
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2. Insert drilling head and ruler
• Insert ruler into machine
• Clamp drill bits in drill chucks
9 x 5 mm Ø, clockwise
8 x 5 mm Ø, anti-clockwise
• Insert drilling head parallel to ruler
3. Adjust drilling depth
4. Set worktable to drilling distance
desired
5. Proceed to drill
• Place work piece on worktable and
drill for System 32
1. Choose ruler and set stops
• Recommended rulers:
- Standard ruler MZL.2000
- System 32 ruler MZL.2080
a) Standard ruler MZL.2000
• Set the first stop at 256 mm + X*
• Position all other stops at an interval
of 544 mm
b) System 32 ruler MZL.2080
• Set the first stop at 128 mm
• Set X* by means of zero point adjust-
ment
(See PRO-CENTER 2000, page 58)
• Set all other stops at an interval of
544 mm
*)...X = distance to first bore hole
System 32
Working with MTZ.2880
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Carcase profiles
1. Choose ruler and set stops
• Recommended rulers:
- Standard ruler MZL.2000
- Reversible ruler MZL.2010
a) Standard ruler MZL.2000
• Set stops at intervals desired
b) Reversible ruler MZL.2010
• Clamp down either the right or left
side of ruler. The ruler must simply
be turned over to drill right and left
components. That means higher
accuracy as stops need only be set
once.
• Sets stops at intervals desired
2. Insert drilling head and ruler
• Insert ruler into machine
• Clamp drill bits in drill chucks
2 x 5 mm Ø, clockwise
2 x 5 mm Ø, anti-clockwise
• Insert drilling head at a right angle to
ruler
3. Adjust drilling depth
4. Set worktable to drilling distance
desired
5. Proceed to drill
• Place work piece on worktable and
drill for carcase profiles
Working with MTZ.2880
F

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Dowels
I) Tops and bases
1. Choose ruler and set stops
• Recommended rulers:
- Horizontal ruler MZL.2060
- Standard ruler MZL.2000
• Set the stops at the intervals desired
• Set the first stop at 256 mm + X*
Comment
If the first bore hole is set at X
= 32 mm, use System 32 for
setting further stops
*)...X = distance to first bore hole
2. Insert drilling head and ruler
• Insert ruler into machine
• Clamp drill bits in drill chucks
5 x 8 mm Ø, clockwise
4 x 8 mm Ø anti-clockwise
or
5 x 10 mm Ø clockwise
4 x 10 mm Ø, anti-clockwise
• Insert drilling head parallel to ruler
3. Adjust drilling depth
4. Set worktable to drilling distance
desired
5. Adjust the drilling depth and drill-
ing distance of horizontal drilling
unit
6. Proceed to drill
• Place work piece on worktable and
drill for dowels
Working with MTZ.2880
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