BLUM MZK.1900 User manual

BA-092/0EN MZK.1900/8800
Please keep a copy of the instruction leaflet.
EN
The drilling head should only be used by trained personnel who have completely read and understood the
instruction leaflet.
MZK.1900 / MZK.8800 / MZK.190S / MZK.880S

2BA-092/0EN MZK.1900/8800
A - Orientation diagram MZK.1900 / MZK.190S
3.6 ... Location for Driving pin
3.3 ... Locking mechanism
3.1 ... Safety lever
1.1 ... Locating pin
3.5 ... Compressed air outlet
2.3 ... Driving pin for standard chuck (MZK.1120)
2.6 ... Spacer
3.4 ... Air Pipe
3.7 ... Air pipe connector
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3BA-092/0EN MZK.1900/8800
A - Orientation diagram MZK.8800 / MZK.880S
3.6 ... Location for drive pin
3.1 ... Safety lever
3.5 ... Compressed air outlet
3.3 ... Locking mechanism
3.1 ... Safety lever
2.3 ... Driving pin for standard chuck (MZK.1120)
2.6 ... Spacer
3.4 ... Air pipe
1.6 ... Cover cap for standard chucks
3.7 ... Air pipe connector
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4BA-092/0EN MZK.1900/8800
B - Contents
A Orientation diagram MZK.1900 / MZK.190S 2
A Orientation diagram MZK.8800 / MZK.880S 2
B Contents 4
C How to use this instruction leaflet 5
D Safety information 6
E Technical data 7
1 Drilling head preparation 8
2 MINIPRESS / MINIDRILL preparation 10
3 Drilling head assembly 11
4 Working with the drilling head 12
5 Maintenance and service 16
6 Troubleshooting 17
7 Spare parts MZK.1900 / MZK.190S 18
7 Spare parts MZK.8800 / MZK.880S 19

5BA-092/0EN MZK.1900/8800
• Please keep a copy of the operating instructions.
• Read the instruction leaflet and the safety information before operation.
• We recommend that you use the orientation diagram for easier identification of the parts being described.
• Individual sections are indicated by capital letters or numbers which makes it easier to navigate the instructions.
C.1 - How to use this instruction leaflet
C - Reading guide
(3.1)Component description codes correspond to the section where the component and its function is described.
For example, (3.1) is described in section 3.
Note:
This exclamation point indicates a note. If this note is not followed, then drilling head parts as well as the work
piece itself may be damaged or the drilling head may be rendered inoperable and/or the work piece unusable.
Safety information:
This exclamation point indicates important safety information that must be followed.
Dear valued Blum customer,
We realise that your time is valuable. However, you should carefully read this instruction leaflet before you set up and use the ma-
chine for the first time. In this way, you will best determine how to adjust the drilling head to your needs as well as protect yourself
against injury.
At the time of printing, this instruction leaflet contained up-to-date information for this model. Small deviations due to continual devel-
opment of the drilling head design cannot be ruled out entirely. This instruction leaflet is an important component to the drilling head
and must be transferred to the new owner if the machine is sold.
For your own safety, you should only use Blum-approved replacement parts and accessories. Blum is not liable for any damages
resulting from the use of unapproved products.
Blum GmbH retains the right to make changes to and/or cancel without replacement the technical design, equipment,
technical information, colour, materials, services provided and similar without prior notice and without explanation as well
as the right to discontinue production of a specific model also without prior notice.
The drilling head should only be used by trained personnel who have completely read and understood the instruction leaflet.
!

6BA-092/0EN MZK.1900/8800
D - Safety information
D.1 - Remaining risks according to EN ISO 12100-2
• The drilling head complies with current safety standards. However, there are remaining risks.
• There are remaining risks due to the stroke movement of the drilling unit to the operator and secondary personnel if safety devices
are removed or control elements should fail.
• Other remaining risks are indicated by the safety decals and the following safety information. It is therefore absolutely necessary to
follow all safety instructions carefully.
D.2 - Safety decals
• Keep hands away from the danger zone of the hold down clamps - pinch danger.
• Do not remove safety devices - danger of injury.
• Keep hands away from the drill or swing arm during the drilling or insertion process.
• Disconnect electrical and pneumatic connections before making any repairs (plug / rapid hose coupling).
• Only one person at a time should operate the machine.
• Wear proper eye and face protection when operating this machine.
• Completely read the instruction leaflet and safety information before operating the machine.
• Completely read the instruction leaflet and safety information before operating the machine.
D.3 - Intended use
• This drilling head is only intended for drilling holes in work pieces of wood, particle board or epoxy coated wood. The drilling head
should only be used in commercial and industrial applications. It was designed exclusively for use with the Blum MINIPRESS M,
MINIPRESS P and MINIDRILL. The manufacturer assumes no liability for uses not described in the instruction leaflet.
• Keep hands away from drill bits.

7BA-092/0EN MZK.1900/8800
D - Safety information
• Disconnect the MINIPRESS, MINIDRILL from electrical and pneumatic connections before retooling or performing any work on drill
bits. (see MINIPRESS, MINIDRILL instruction leaflet).
• Only use sharp, clean drill bits.
• Particular care must be taken when working on sections that jut out over the work top. Attach a larger work table or use extensions.
• Secure the work piece during drilling/insertion.
• You should always check that all safety devices and machine parts are functioning properly before use. Replace damaged parts
with original Blum parts.
• Make sure that no other tools or objects are on the work top aside from your work piece before turning on the MINIPRESS,
MINIDRILL.
• When work is complete, disconnect the MINIPRESS, MINIDRILL from electrical and pneumatic connections.
• For your own safety, use only those accessories which are recommended or indicated in the instruction leaflet or Blum product
catalogue.
• Do not make any alterations or modifications to the drilling head.
• If there are any questions and/or problems, please contact the BLUM Customer Service Department - www.blum.com.
D.4 - Safety information
E - Technical data
E.1 - Dimensions and weights
E.2 - Drilling dimensions
E.3 - Accessories
MZK.1900 / MZK.190S MZK.8800 / MZK.880S
• Weight: 3.7 kg / 8.2 lbs 3 kg / 6.6 lbs
• Dimensions: H = 153 mm / 6-1/64" H = 120 mm / 4-23/32"
W = 355 mm / 13-31/32" W = 130 mm / 5-7/64"
D = 135 mm / 5-5/16" D = 355 mm / 13-31/32"
• Max. work piece thickness: 40 mm 1-9/16“
• Max. drilling distance: 102 mm 4-1/64“
• Max. drilling diameter: 10 mm 3/8“
• min. drilling diameter:: 2 mm 5/64“
For accessories see Blum complete catalogue
• Do not use hinge boss drills / Forster-drills larger than 10 mm

8BA-092/0EN MZK.1900/8800
1 - Drilling head preparation
1.1 - Locating pin installation (only for MZK.1900 / MZK.190S)
The following work steps are only required for the MZK.1900 /
MZK.190S drilling head:
• Slide Locating pin (1.2) into the drilling head from below
• Screw handle (1.3) on to Locating pin
1.2 - Required drill bits
• Drill bits:
4 x ø XX mm clockwise (1.7) (marked in black)
5 x ø XX mm counter clockwise (1.8) (marked in red)
• Cover caps
(only required if a drill bit is not inserted into the chuck)
Quick connect chuck:
When using the quick connect chuck only
use Blum-approved drills
1.3 Setting the drilling length
The total length of the drill bit (from bit-tip to adjustment screw)
should be 57 mm / 2-15/64."
To correct the drill bit length, adjust the screw accordingly using
a screwdriver.
Important
All drill bits must be the same length.
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9BA-092/0EN MZK.1900/8800
1 - Drilling head preparation
1.4 - Inserting drill bits into the chuck
• Push drill bits (1.4) all the way into the chuck.
(The flat on the drill shank must be aligned with the fixing
screw)
• Use a hex wrench (1.5) to tighten the fixing screws.
• Insert cover caps (1.6)into the unused chucks. This will keep
the chucks clean.
• Colour coded bits:
Clockwise - Right Hand (1.7) > black
Counter clockwise - Left Hand (1.8) > red
Attention
Do not touch, danger of being
cut
• Always remove the drilling head from the assembly
machine
• Work gloves should be worn
1.4 - Inserting drill bits into the chuck
• Push drill bits (1.4) all the way into the chuck.
(The flat on the drill shank must be aligned with the fixing
screw)
• Use a hex wrench (1.5) to tighten the fixing screws.
• Insert cover caps (1.6)into the unused chucks. This will keep
the chucks clean.
• Colour coded bits:
Clockwise - Right Hand (1.7) > black
Counter clockwise - Left Hand (1.8) > red
Attention
Do not touch, danger of being
cut
• Always remove the drilling head from the assembly
machine
• Work gloves should be worn
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10 BA-092/0EN MZK.1900/8800
2.1 - MINIPRESS preparation
• Main switch (4.1) off
• Disconnect machine from compressed air and power supply.
• Swivel out hold down clamp (4.4).
• Remove all drill bits from the assembly machine.
• Remove all drilling depth stops.
• To ensure that the drilling depth with the attached drilling head
does not have to be re-set with the drilling depth screw, a
spacer (2.6) attached.
• Attach the spacer (2.6) to the drilling depth setting screw.
2 - MINIPRESS preparation
2.2 - Inserting the driving pin
There are two types of locking devices:
a) Driving pin for standard chuck MZK.1120 (2.3)
enclosed
b) Driving pin for quick connect chucks MZK.1130 (2.4)
must be ordered separately
• The corresponding driving pin (2.3/2.4) is inserted (like a drill
bit) into the centre spindle
• Remove drill sleeve (2.5).
• Remove cover cap (1.6).
2.3 - Attaching the spacer
ATTENTION
The spacers must be flush with the knurled screw
(2.7) and completely engaged.
• This ensures the same drilling depth as before without a drill-
ing head.
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11 BA-092/0EN MZK.1900/8800
3 - Drilling head assembly
3.1 - Attaching the drilling head
The drilling head can be attached in two settings:
a) Range 32 - 102 mm
Drilling centre can be set 32mm min 102mm max
b) Range 0 - 38 mm
Drilling centre can be set 0mm min 38mm max
• Swivel up perspex guard.
• Insert retainer bolts (3.2) into drilling head.
• Switch locking lever (3.3) to the "closed" position
The drilling head has an offset of 32 mm.
3.2 - Connecting the compressed air outlet
3.2.1) Connecting the compressed air outlet
• Connect the air pipe (3.4) to the compressed air outlet (3.5) of
the drilling head.
• Connect the other end of the air pipe to the connector (3.7)
and the compressed air supply (3.4).
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12 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
• Main switch (4.1) off
• Connect the air supply to the air filter unit of the assembly
machine
• Hold down clamp (4.2) at Pos "OFF."
• Place the cabinet side outside of work area (drilling/insertion
machine) on to the work top and secure.
• Swivel in drilling depth template (2.8).
• Swivel out hold down clamp (4.4).
• Press and hold the feed switch (4.3).
• Slide the cabinet side to the drill and check whether or not the
drills touch the top side of the workpiece (AH).
• Release the feed switch (4.3).
4.1 - Checking the drilling depth setting
• If the drilling tips do not reach the top face of the workpiece
(AH), correct the setting.
• Turn the knurled screw (2.7).
Decrease the depth: Turn knurled screw (2.7) to the
right
Increase the depth: Turn knurled screw (2.7) to the
left
(one turn equals a 1.5 mm depth setting.)
• Tighten and lock the knurled screw (2.7).
• Re-trigger test cam and check the setting.
4.2 - Correcting the drilling depth setting
Important
Swivel out the drilling depth setting template (2.8)
to achieve a drilling depth of 13 mm.
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13 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
The brake is set by turning the
screw 4.8).
• Hard wood: Turn screw (4.8) to the right:
Drilling is carried out slowly.
• Soft wood: Turn screw (4.8) to the left:
Drilling is carried out quickly.
This extends the life of the drill and ensures tear-free drilling.
4.4 - Setting the head stroke speed
4.3 - Checking the head stroke speed
• Remove the workpiece from the work top
• Swivel out drilling depth setting template (2.8).
• Keep the machine’s work area (A) free.
• Press the feed switch (4.3) and observe the head stroke
movement.
4.5 - Setting swivel stops
Set a swivel stop (4.5) to the desired start dimension and
tighten. (Indicator edge is on the inside of the swivel part.)
Important
If long system drillings are to be made, then
use several stops to ensure a higher degree of
accuracy over the long length.
A setting template (4.6) can also be used to set several stops.
The prescribed distance is 9 x 32 mm.
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14 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
4.6 - Sliding the workpiece to the stop
• Loosen clamping screw (4.7).
• Set the clamps so that the distance x between the workpiece
side (AH) and the clamp guard is a max. of 3 mm.
• Leave a min. of 1 cm distance between hold down clamp and
drilling head (y).
• Secure clamping screw (4.7).
4.7 - Setting clamps to the material thickness
• Main switch (4.1) on
• Hold down clamp (4.2) at Pos "ON."
• Hold down work piece outside of danger area and press
against the stop.
• Press feed switch (4.3) until drilling depth is reached.
• During drilling, locating pin (1.1) is again moved to the starting
position
4.8 - Drilling
ATTENTION
Be sure to remove any objects from the work area
(A) of the machine, except the work piece!
Keep your hands out of work area (A).
:
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15 BA-092/0EN MZK.1900/8800
4 - Working with the drilling head
4.9 - Using the locating pins to send to the next cycle
Recommendation:
Use locating pins (1.1) for short system drillings for
sending to the next cycle. If long system drillings are
used, then use several stops and position them using
the setting template (MZK.1906 EINSTLE) (4.6). This
will ensure a higher degree of accuracy over the long
length.
• Move locating pins (1.1) downwards and centre in the last drill-
ing of the previously made system drilling.
• Drilling see point 4.8.
• Attach extension ruler
• Position setting template on the swivel stop (4.5).
• Position swivel stop (4.5) on the extension ruler. The distance
is provided by the setting template 4.6.
• The template (MZK.1906 EINSTLE) (4.6) is optional and not
included as a standard part when the drilling heads are deliv-
ered.
4.10 - Using the setting template to send to the next cycle
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16 BA-092/0EN MZK.1900/8800
5.1 - Maintenance
• Clean drilling dust from machine and drilling head on a regular basis to ensure optimal functionality and/or durability of devices.
• Regularly remove drilling dust from the sensor.
• Regularly remove drilling dust from the quick connect chuck.
• Replace broken or damaged parts immediately.
• Only use BLUM original parts.
5 - Maintenance and service

17 BA-092/0EN MZK.1900/8800
Error Cause Solution Note
Drilling head can-
not be attached
Incorrect retainer is attached Attach correct retainer
(see retrofit kit M30.1313.UMBO-K)
Incorrect driving pin used Use correct driving pin See point 2.2
Chips between retainer, drilling head
and drilling head attachment
Remove chips none
Locking mechanism 3.3 is closed Set locking mechanism to open See point 3.1
Drill bit cannot
be tightened or
removed
Drill bit surface for tightening too large
Dimension (9.3 mm)
Only use Blum-approved drill bits. See
Blum product catalogue or www.blum.com
See chapter 1
Bit interior fouled by chips Blow out drilling head and bits, remove bit
coverings
See chapter 1
Dirt and dust between locking ring and
bits
Blow out drilling head and bits, remove bit
coverings
See chapter 1
You are using not Blum-approved drills. Use Blum-approved drills.
See Blum product catalogue or
www.blum.com
See chapter 1
System drilling not
parallel to ruler
Drilling head turns out of position
Retainer and gearbox casing are not
screwed in correctly
Retighten screws See instructions
MA-454
Drilling head is not secured correctly
(Ioose)
Close locking mechanism (3.3) See instructions
MA-454
Longer system drill-
ings are uneven
The system drilling has been drilled
using the locating pins, the range of
locating pins (1.1) is too wide.
Drill longer system drillings using stops See chapter 4
Stops are not set correctly Check stop settings See chapter 4
locating pins were not centred cleanly locating pins must be reset See chapter 4
Drilled through into
the work table
Drilling depth spacing was not attached Attach drilling depth spacing See chapter 2
Drilling depth does
not match
Incorrect drill bit used Only use Blum-approved drill bits. See
Blum product catalogue or www.blum.com
See chapter 1
Drill bit not tightened correctly Soiling See chapter 1
Drill bit length is not set properly See chapter 1
6 - Troubleshooting

18 BA-092/0EN MZK.1900/8800
7 - Spare parts MZK.1900
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2 0022191 MZK.1904 LAGERSATZ
3 0031934 MZK.1940 TASTER S
5 0030634 MZK.1305.01ANT-WELLE NCSO
6 0032093 L-STECKVERSCHR M5-6 QSM
7 0031554 MZK.1930 AD+ZUT R91M
8 0031864 MZK.1936 SI-HE R+L S
9 0031864 MZK.1936 SI-HE R+L S
10 0031864 MZK.1936 SI-HE R+L S
11 0022260 MZK.1915 DICHT+BZ
12 0031481 MZK.1967 SCHUTZ V+H NA
13 0031481 MZK.1967 SCHUTZ V+H NA
14 0031934 MZK.1940 TASTER S
15 0031934 MZK.1940 TASTER S
16 0031554 MZK.1930 AD+ZUT R91M
18 0031554 MZK.1930 AD+ZUT R91M
20 0031554 MZK.1930 AD+ZUT R91M
21 0031481 MZK.1967 SCHUTZ V+H NA
22 0022191 MZK.1904 LAGERSATZ
24 Ser.No: CL 0030704 MZK.1306 WELLE R NCSO
Ser.No: CM 9141288 MZK.190MS6 WELLE NCSO
25 Ser.No: CL 0030874 MZK.1306.03WELLE L NCSO
Ser.No: CM 3080183 MZK.190MS6.03WELLE NCSO
27 0032169 STECKVERSCHR-GER 8-6 QS
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19 BA-092/0EN MZK.1900/8800
7 - Spare parts MZK.8800
5 0032300 MZK.8108 DICHT 8 SP
6 0032231 MZK.8107 SCHUTZ R+L NA
7 0032231 MZK.8107 SCHUTZ R+L NA
8 0032231 MZK.8107 SCHUTZ R+L NA
9 0032231 MZK.8107 SCHUTZ R+L NA
10 0032231 MZK.8107 SCHUTZ R+L NA
13 0031554 MZK.1930 AD+ZUT R91M
14 0031554 MZK.1930 AD+ZUT R91M
15 0032784 MZK.8836 SI-HE R+L S
16 0032784 MZK.8836 SI-HE R+L S
18 0032093 L-STECKVERSCHR M5-6 QSM
19 Ser.No: CL 0030704 MZK.1306 WELLE R NCSO
Ser.No: CM 9141288 MZK.190MS6 WELLE NCSO
20 Ser.No: CL 0030874 MZK.1306.03WELLE L NCSO
Ser.No: CM 3080183 MZK.190MS6.03WELLE NCSO
21 Ser.No: CL 0032544 MZK.1305 ANT-WEL NCSO
Ser.No: CM 3899355 MZK.880MS5.10ANT-WEL NCSO
23 0032169 STECKVERSCHR-GER 8-6 QS
24 0031794 MZK.1931 HEBEL+SR S
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Printed in Austria · IDNR: 908.825.0 · BA-092/0EN MZK.1900/8800 · DokId: BAU0014355004 Idx:03
Julius Blum GmbH
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6973 Höchst, Austria
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www.blum.com