Bodor BCL-B Series User manual
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
1
Laser Engraving Cutting Machine
BCL-B User Manual
Jinan Bodor CNC Machine Co.,Ltd
Email: [email protected]
Foreign Sales Hot-line：+86-531-88690051
Address: Huaya Industrial Park 1881 in Kanghong Road, High-Tech Zone of Jinan,
Shandong, China
Zip Code：250101
Website：www.bodorcnc.com
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
2
Brief Introduction of Laser Engraving Cutting Machine..................................................... 5
I Safety Knowledge.....................................................................................................5
1.1 Basic Information.........................................................................................5
1.2 Optical Security........................................................................................... 5
1.3 Electricity Security.......................................................................................5
II Equipment Brief Introduction...............................................................................6
2.1 Instruction of Machine Model & Nameplate............................................... 6
2.2 Equipment Composition.............................................................................. 7
2.2.1 Composition of whole set machine................................................. 7
2.2.1.1 Machine Body..................................................................... 8
2.2.1.2 Drive System....................................................................... 9
2.2.1.3 Optical System.................................................................. 10
2.2.1.4 Control System..................................................................12
2.2.1.5 Peripheral Instruments.......................................................15
2.2.1.6 Tool Box............................................................................ 15
2.2.1.7 Equipment Socket............................................................. 17
III Machine Installation.............................................................................................17
3.1 Before Installation......................................................................................17
3.1.1 Preparation of area.........................................................................17
3.1.2 Preparation of operator.................................................................. 18
3.1.3 Preparation of tools........................................................................18
3.1.4 Other preparation...........................................................................18
3.2 Installation Steps...............................................................................18
3.2.1 Package of laser tube.................................................................. 18
3.2.2 Installation of Laser Tube.............................................................. 19
3.2.3 Installation of Water Chiller.......................................................... 20
3.3 Ground Line Connection............................................................................22
IV Light Path Adjustment......................................................................................... 23
4.1 Examination before adjustment................................................................. 23
4.1.1 Orders for Power-on/off................................................................ 23
4.1.2 Electrical Commissioning..............................................................23
4.2 Laser Adjustment....................................................................................... 23
4.2.1 Adjustment of Laser work............................................................. 23
4.2.2 Adjust laser Path............................................................................ 24
4.2.3 Testing of Engraving......................................................................30
V General Operation User Manual............................................................................30
5.1 Installing Software..................................................................................... 30
5.2 Instructions for machine using...................................................................32
5.2.3 Setting processing method.............................................................40
5.2.4 Download file................................................................................ 40
5.2.5 Machine operation......................................................................... 41
5.3 U disk operation.........................................................................................44
VI Equipment's maintenance..................................................................................47
VII CO2 glass laser tube's precautions for use..........................................................49
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
3
Preface
Thank you very much for your trust and purchasing our Products. We can
provide perfect after-sale service and solutions. Please keep this manual and
other attachments carefully, in order to guarantee the equipment’s safe
running.
This manual is only applied to our company’s standard machines. With
regard to special customized machines, please read other reference material
carefully.
This manual is written to demonstrate the issues about working principle,
installation, operation, failure removal, transport,storage, maintenance etc.
Please read the manual carefully, if you use the equipment the first time.
For quick and efficient using this equipment, the user should have
qualifications as below:
1. The user needs to know basic computer professional knowledge, and can
operate related editing and drawing software, such as Coreldraw, Photoshop,
Autocad and so on.
2. The user should have basic optical knowledge and related
electromechanical device's maintenance knowledge.
3. Before starting the equipment, make sure this equipment's operation
procedure is known well and operate accordingly.
Because equipments are continuously updating, there may be some
difference between your equipments and equipments shown in the manual in
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
5
Brief Introduction of Laser Engraving Cutting Machine
I Safety Knowledge
1.1 Basic Information
Make sure that the operator is being trained before operating the machine.
Operator must be aside the machine during machine working. Never leave the
machine alone in case to cause unnecessary loss.
1.2 Optical Security
Our laser equipment adopts the fourth laser tube. Length of laser beam is 10.6μm. During
machine working, we recommend relevant people to wear authorized laser safety goggles.
Do not stare at the laser beam or anything beam reflected even when wearing laser safety
goggles.
1.3 Electricity Security
Before connecting electricity, please check carefully the requirements on the
equipment's name plate, such as power,working voltage and so on.
Without our permission, please don't dismantle electrical apparatus elements on the
equipment, especially do not touch laser power and laser tube during machine
working. Because the equipment has fatal voltage when working, and danger can still
exist after disconnecting electricity.
1 Harm
Various potentially dangerous substance can be eliminated through ventilation system
during plastic material cutting. If smog or smell is too heavy, gas mask is needed.
2 Other Harm
Out of security consideration, equipment modification is forbidden without the
permission from the Manufacturer.
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
6
II Equipment Brief Introduction
2.1 Instruction of Machine Model & Nameplate
1.Model Instruction
※※※一※※※※一※※
Picture 1-1: Model Illustration
For example, BCL1309XU means standard serial laser cutting machines with 1300mm x
900mm and up-down working table.
Nameplate Illustration:
Machine Serial
BCL:
Bodor Cutting Laser
BML：
Bodor Marking Laser
Machine Working Area：
0503: 500mm×300mm
0605：600mm ×500mm
1006：1000mm×600mm
1309: 1300mm×900mm
1610: 1600mm×1000mm
… ……
Model Introduction：
M: Mini Machine Serial
X: Standard Machine Serial
B: Bed Machine Serial
FB: Fiber Laser Cutting
Machine Serial
YB/YT: High Power Metal
Cutting Machine Serial
FP/BM: Fiber Laser Marking
Machine Serial
Other Attachments:
U- with up-down working
table
F- automatic focus/fiber
generator
H- high speed guid rail
V- vac-sorb
A- auto feed
CCD- automatic logo
positioning cutting machine
P- separable style stone
engraving machine
S- screw machine
R-RF tube
G-glass engraving machine
D-die board cutting machine
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
7
The vertical motor of this equipment is installed in the middle of the transmission shaft,
which can make speedy and stable cutting and engraving.
The nameplate is fixed in the right-back side. You can read the relevant information on it.
It is not accepted for anybody to change or remove this nameplate.
2.2 Equipment Composition
Due to different models or new updates in products, there may be some difference in
appearance or some partial detail. Specific equipment is subject to final product.
2.2.1 Composition of whole set machine
A.Machine Body
B.Drive System
C.Optical System
D.Control System
E.Peripheral Parts
F. Tool Box
This number is only for each machine
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
8
Laser
Machine
Machine
Body
Drive
System
Optical
System
Control
System
Peripheral
Parts
Tool
Box
2.2.1.1 Machine Body
front
gantry
blade
side door
front door
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
9
2.2.1.2 Drive System
Y Axis:
X Axis:
foot margin
universal wheel
guide rail
sliding block
Y axis belt
clean wheel,axle,
seat,bearing
24 tooth synchronizing
gantry support seat
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
10
2.2.1.3 Optical System
Attention:
When installing the laser tube, it should be taken slightly. High tension cable and cathode
must be fixed enough. Water inlet of the laser tube should be in the lower place, and water
outlet be in the higher, so there won't be any bubble. The laser tube socket should be
installed with even strength which can just make the tube secure. Do not overexert, it may
crush the laser tube.
X guide rail
X sliding block
X belt
X motor
pinion stand
laser head
ring belt
laser tube socket
Y transmission motor
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
11
Attention:
The front surface of reflection mirror should be faced to the laser outlet.
Voltage of high tension terminal in laser tube can reach 28KV. After powering off, there
may be strong static electricity in short time. Do not touch it with your hand directly, in
case of accidents.
reflection
mirror
laser outlet
cathode cable
high tension
cable
high-voltage
insulation
protecting jacket
water-in
reflection
mirror socket
water flow
direction
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
12
Attention:
Before working, please adjust the focal length and rotate the screw of lens cone. Put the
focal length block between working material and laser outlet. Then lock the screw to
work.
2.2.1.4 Control System
There may be difference of system because of model nonconformity. Detailed information
is in accordance with final product.
Our control system is as below:
Ruida control system
lens
cone
panhead
red dot
lens barrel
air
adjustment
valve
focus
lens
reflection
mirror
focal length
block
rotate in this direction
can tear down the
laser head
screw
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
13
RD6442G control panel
Ruida board card
system
Main board
DC24V
and 5V
power
filter
60V switch
power supply
driver
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
14
control
panel
limit
switch
switch
button
emergency
button
USB interface
ampere
meter
表
potentiomete
r
U disk interface
laser power
switch
laser tube
switch
air pump
switch
exhaust
switch
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
15
2.2.1.5 Peripheral Instruments
Water Chiller Air compressor Exhaust fun
2.2.1.6 Tool Box
Attention:
Below accessories are matched with Ruida control system. Tools may be different in
models. Detailed accessories are found in toolbox.
certificate
approval
data
line
power
line
limit switch
double-sided
adhesive Tape
high-tension
adhesive
Tape
U Disk
CD
water/air tube
fork
wrench
hex
wrench
shovel
blade
focus
block
dimming
block
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
16
Limit switch:proximity switch and micro-switch
(micro-switch is only used when the machine is with Z axis )
usage of Shovel usage of focus tool
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
17
2.2.1.7 Equipment Socket
III Machine Installation
3.1 Before Installation
3.1.1 Preparation of area
Make sure the area is dry enough. And any electromagnetism, strong power, pollution is
air switch
main power
supply
fuse
socket to plug: water chiller,
air compressor, exhaust fan
ground
electrode
interface
water chiller
signal line
water inlet
air inlet nozzle
water outlet
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
18
forbidden. Temperature of working environment should be 10℃to 38℃, humidity should
be 10- 90%. AC 220V±10%, 50HZ, resistance to ground less than 5Ω.
3.1.2 Preparation of operator
The operator must know well the main point of installation. Otherwise, the damage of
machine parts will not in our scope of protection.
3.1.3 Preparation of tools
There is tool box with this machine. Besides, multi-meter and screwdriver and other
detection tools are needed.
3.1.4 Other preparation
Purified water for water chiller, power strip, pipe for discharge smoke, sample material,
etc.
PS: It’s better for users/customers to learn how to install the machine.
3.2 Installation Steps
3.2.1 Package of laser tube
3.2.1.1 package of laser tube
In case of damage during transportation or outside force, the tube is packed with sponge.
And two ends of tube are sealed with zip lock bag to prevent the mirror from pollution or
scratch. Finally, the tube is built up with sponge supports to prevent tube have direct
contact with surrounding.
3.2.1.2 Unpack Laser Tube
Take out the laser tube. Both hands hold the middle of the tube; take off the sponge
supports; take off the packing sponge; take off the zip lock bag. Then inspect whether the
tube is intact.
If tube have any defect, please take photo and send to Bodor for confirmation.
Attention: It needs as least two person when unpack. Handle the tube with care.
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
19
3.2.2 Installation of Laser Tube
Before tube installation, move laser tube to the backside of machine for easy installation.
Laser tube is installed in the backside of gantry. Open protective cover for laser tube, we
will notice that there are 2 laser tube brackets, 2 water tubes, 1 black lower-voltage wire
and 1 red high-voltage wire.
lower-Voltage End of laser tube Higher-Voltage End
3.2.2.1
Firstly, use M3 Allen Wrench to take off M4 screw on laser tube bracket and take down
the upper part. Let the out-gate of laser tube(lower-voltage end) face the first reflector and
put it softly on the bracket.
Then fix the upper parts of bracket with screws. Connect high-voltage wire and
water-in/out tube. As picture VIII.
PS：●Beam Out-gate of laser tube should keep estimated 2.5cm distance from the first
reflector.
●Do not over fasten laser tube in case there is any damage.
Bracket for
laser tube
First
Reflector
Water-in
Tube
User manual for BCL-B series laser machine
Jinan Bodor CNC Machine Co.,Ltd www.bodorcnc.com
20
●Must make sure water-in gate is downside and water-out gate is upper side. Keep
the water go into laser tube from lower gate and out from upper gate. Take above picture
as reference.
●Make sure every connection of water tube is well connected in case any leakage.
Water tube should be straightened.
3.2.3 Installation of Water Chiller
▲Firstly open the water-in gate of water chiller and fill pure water or distilled
water into it fully.
▲Then connect water-in/out gate of water chiller with water out/in gate of laser
machine to make sure the water cycling path.
▲Finally, connect Signal wire and power line of water chiller.
After installation of laser tube, press button to open it. There will be sound of water flow,
water will fill inside water tube from higher-voltage end to lower-voltage end. Then green
light on water chiller flashes. It proves water cycle is normal if there is no alarm.
PS：●Water flows from water-in gate to water-out gate during working. Or it will hurt
laser tube.
●Power on the machine. If there is any bubble inside laser tube, we could squeeze
the water tube softly or rotate laser tube to expel the bubbles.
●During machine running, do not touch higher-voltage wire to keep safety.
Rocker switch
Display
Alarm
Light
Running
Light
Chiller
Model
Other manuals for BCL-B Series
1
This manual suits for next models
2
Table of contents
Other Bodor Printer manuals
