BONFIRE 4 Quick start guide

ver.2016 r1
INSTALLATION INSTRUCTIONS AND
OWNER’S MANUAL
For BONFIRE 4 Premium Built-In
Outdoor LP Gas Grill
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING
INSTALLATION OR USE.
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WARNINGS AND SAFETY CODES
This gas grill must be installed in accordance with local codes or, if in an area without
local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1. In
Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or .2
(Installation Code for Gas Burning Appliances and Equipment) and any local codes.
Outside the United States, installation must conform with the latest edition of CE Norms
EN498.
This appliance must be disconnected from the gas-supply piping system when testing
the system at pressures in excess of 1⁄2 psig (3.5 kPa).
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DANGER
IF YOU SMELL GAS:
1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call
your gas supplier or the fire
department.
WARNING:
1. Do not store or use gasoline or
other flammable vapors and liquids
in the vicinity of this or any other
appliance.
2. An LP cylinder not connected for
use shall not be stored in the
vicinity of this or any other
appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. For proper installation, refer to the installation instructions. For
assistance or additional information, consult a qualified professional installer, service
agency or the gas supplier.
WARNING:
Fuels used in gas or oil-fired appliances and the products of combustion of such fuels,
contain chemicals known to the State of California to cause cancer, birth defects and/
or reproductive harm. This warning is issued pursuant to California Health & Safety
Code Sec. 25249.6.

ver.2016 r1
This appliance must be isolated from the gas supply piping system by closing its
dedicated manual shutoff valve during any pressure testing of the gas-supply system at
pressures up to and including 1⁄2 psig (3.5 kPa).
All electrical outlets in the vicinity of the grill must be properly grounded in accordance
with local codes, or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1, whichever is applicable.
Keep all electrical-supply cords and fuel-supply hoses away from any heated surface.
DO NOT use your gas grill in garages, porches, breezeways, sheds or other
enclosed areas. Your gas grill is to be used OUTDOORS ONLY, with at least 36
inches clearance from the back and side of any combustible surface. The grill
should not be placed under or on top of any surface that will burn. Do not
obstruct the flow of combustion and ventilation air around the grill housing.
Keep children away from the grill during use and until the grill has cooled after you are
finished. Do not allow children to operate the grill.
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WARNING:
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
DO NOT store empty or full spare gas cylinders and/or chemicals under or near this
or any other appliance.
Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose
from dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the
hose prior to each use for cuts, cracks excessive wear or other damage and replace if
necessary.
NEVER test for gas leaks with a lighted match or open flame.
NEVER light grill with lid closed or before checking to ensure burner tubes are fully
seated over gas valve orifices.
NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood
handles and good quality insulated oven mitts when operating grill.

ver.2016 r1
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WARNING:
Gas valves are preset at the factory to operate on LP gas. If you wish to convert to a
different gas type, be sure to contact your grill dealer, licensed plumber or authorized
service center for further details. Even though the conversion tool comes with the
product, a qualified technician is still required to perform the conversion. Failure to
properly convert a unit can cause serious injury to yourself and/or others, irreparable
damage to your grill and will void the warranty.
CAUTION:
BEWARE OF SPIDERS
BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during
warehousing, transit and/or after long periods of non-use. These webs can lead to a
gas flow obstruction, which could result in a fire in and around the burner tubes. This
type of fire is known as “FLASH-BACK” and can cause serious damage to your grill
and create an unsafe operating condition for the user. Although an obstructed burner
tube is not the only cause of “FLASH-BACK” it is the most common cause, and
frequent inspection and cleaning of the burners is necessary.
CAUTION:
When using a match to light the grill, make sure to use a lighting rod.
CAUTION:
When using the rotisserie burner,
remove the warming rack. High heat
from the burner may cause the
warming rack to bend.
CAUTION:
Before cleaning, make sure the gas
supply and control knobs are in the
“OFF” position and the burners have
cooled.

ver.2016 r1
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PROPANE GAS SAFETY
Your gas grill is designed to operate on
propane gas ONLY, at a pressure
regulated at 11” water column (W.C.)/
27.4 mbar when equipped with the
correct propane orifices on the valves
and a propane regulator.
Your propane gas grill is designed to
be used with a standard 20 lb/7 kg gas
cylinder. In the United States, the gas
cylinder must be constructed and
marked in accordance with
specifications of the US Department of
Transportation for Propane Gas
Cylinders. Outside the United States,
the gas cylinder must be approved
under CE NORMS: EN417 and test
code 215. Gas cylinder must be
constructed and marked with CE
regulations for the European country of
destination, where it will be used.
Always keep cylinder securely fastened
in an upright position.
Never connect an unregulated propane
gas cylinder to the grill.
Do not subject Propane cylinders to
excessive heat.
NATURAL GAS SAFETY
Your Natural Gas (when converted) grill
is designed to operate on natural gas
ONLY, at a pressure of 4” water column
(W.C.)/10 mbar regulated at the natural
gas regulator attached at the back of the
grill. Check with your gas utility for local
gas pressure and with your local
municipality for building code
requirements.
Check with your gas utility or with local
building codes for instructions to install
gas supply line, or call a licensed and
knowledgeable installer.
It is recommended that an “ON-OFF”
shutoff valve be installed at the gas
supply source:
-Outdoors after gas line piping exits
outside wall or before gas line piping
enters ground.
Pipe sealing compound or pipe thread
tape of the type resistant to the action of
natural gas must be used on all male
pipe thread. Apply compound or tape to
at least the first three threads when
making the connection.
Disconnect your gas grill from fuel
source when the gas supply is being
tested at high pressures. This appliance
and its individual shutoff valve must be
disconnected from the gas supply piping
system during any pressure testing of
that system at pressures in excess of 1/2
psig (3.5 kPa)/37 mbar.
Turn off your gas grill when the gas
supply is being tested at low pressures.
This appliance must be isolated from the
gas supply piping system by closing its
individual valve.
CAUTION:
Never store a Propane gas cylinder
inside a building or in the vicinity of any
gas-burning appliance.

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CONTENTS
REPLACEMENT PARTS LIST 7
INSTALLATION INSTRUCTIONS 9
SPECIFICATIONS AND CUT-OUT SIZES 9
COUNTERTOP OVERHANG 10
SUBSTRATE 11
CONNECTING TO GAS SOURCE 12
PROPANE GAS CONNECTIONS 12
NATURAL GAS CONNECTIONS 12
CHECKING FOR GAS LEAKS 13
ELECTRICAL INSTALLATION 14
TRANSFORMER 14
ELECTRICAL SAFETY 15
PLACEMENT OF YOUR GRILL 16
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW 16
COOKING COMPONENT INSTALLATION 17
LIGHTING AND OPERATING INSTRUCTIONS 18
LIGHTING PROCEDURES 18
OPERATING PROCEDURE 20
COOKING TEMPERATURE 20
ROTISSERIE COOKING 21
INSPECTING/CLEANING BURNERS AND GAS VALVE ORIFICES 24
BURNER CLEANING 24
BURNER SHUTTER CLIP INSPECTION / ADJUSTMENT 25
BURNER REPLACEMENT INTO INSERT 25
IGNITOR / ELECTRODE CHECK 26
BURNER OPERATION CHECK 26
REPLACING HALOGEN BULBS 27
CONVERTING THE GAS TYPE 28
GAS ORIFICE CONVERSION 28
CONVERTING THE MAIN BURNER ORIFICES 28
CONVERTING THE REAR BURNER ORIFICE 29
CARE AND CLEANING 30
INTERIOR 30
EXTERIOR 31
TROUBLESHOOTING 32
WARRANTY 33
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ver.2016 r1
REPLACEMENT PARTS LIST
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Page 7

ver.2016 r1
REF #
DESCRIPTION
QUANTITY
REF #
DESCRIPTION
QUANTITY
1
LID - FRONT
1
23
ROTISSERIE MOTOR BRACKET
1
2
TEMPERATURE GAUGE SEAT
1
24
ROTISSERIE MOTOR
1
3
TEMPERATURE GAUGE
1
25
FIRE BOX ASSEMBLY
1
4
LID HANDLE END CAP
2
26
MAIN BURNER GAS VALVE
4
5
LID HANDLE
1
27
REAR BURNER GAS VALVE
1
6
LID AXLE
2
28
MANIFOLD
1
7
COOKING GRATE
2
29
LP REGULATOR
1
8
FLAME TAMER
4
30
INSULATION PANEL
1
9
EXTERNAL INSULATION ASSEMBLY
3
31
CONTROL PANEL SCREWS
4
10
COTTER PIN
4
32
CONTROL PANEL
1
11
CAST STAINLESS STEEL BURNER
4
33
LED LIGHT
5
12
HALOGEN LIGHT
2
34
GREASE PAN
1
13
ROTISSERIE ROD HOLDER
2
35
LOGO PLATE
1
14
ROTISSERIE ROD HOLDER SCREWS
4
36
KNOB
5
15
REAR LID COVER
1
37
KNOB SEAT
5
16
REAR LID COVER SCREWS
8
38
LIGHT SWITCH
1
17
LID AXLE SLEEVE
2
39
WARMING RACK
1
18
LID - REAR
1
40
REAR BURNER
1
19
REAR BURNER IGNITER
1
41
REAR BURNER ORIFICE
1
20
REAR BURNER IGNITER BOX
1
42
STAINLESS FLEX TUBE
1
21
THERMOCOUPLE
1
43
ROTISSERIE KIT
1
22
WARMING RACK HOLDER
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ver.2016 r1
INSTALLATION INSTRUCTIONS
Your Built-in Gas Grill comes to you fully assembled. We strongly recommend
professional installation and hookup of the Gas BBQ grill. These instructions will provide
you with the measurements necessary for you or your builder to construct a masonry
structure to house your outdoor gas grill.
NOTE TO INSTALLER: Leave these instructions with the consumer for future reference.
The grill must be installed in accordance with all local building codes.
SPECIFICATIONS AND CUT-OUT SIZES
DEFAULT GAS TYPE
LP
MAIN BURNER TYPE AND BTU
CAST STAINLESS STEEL 15,000 BTU
MAIN BURNER QUANTITY
4
REAR BURNER TYPE AND BTU
INFRARED 12,000 BTU
KNOB LIGHTS AND RATING
LED
OVEN LIGHTS AND RATING
HALOGEN BULB 10W/12V
ROTISSERIE MOTOR RATING
110V
POWER SUPPLY RATING
110VAC/0.6A/60HZ
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*all sizes are in inches.

ver.2016 r1
Your choice of masonry can be used for cabinet construction for the built-in gas grill;
however it must be non-combustible material. Keep in mind when choosing a location
for your grill that it should NOT be located under any overhead combustible
construction.
COUNTERTOP OVERHANG
The control panel is designed to sit flush against the enclosure front wall. If the non-
combustible enclosure countertop extends beyond the front wall, creating a
countertop overhang, it must be cut flush with the front wall for the width of the control
panel or a gap will be created exposing the forward portions of the left and right side grill
fire walls. See illustrations below.
A
COUNTERTOP TO UNIT BOTTOM CUT-OUT
10.7”
B
SIDE TO SIDE NON-COMBUSTIBLE CUT-OUT
32.5”
C
FRONT TO BACK NON-COMBUSTIBLE CUT-OUT
18.6”
D
CONTROL PANEL WIDTH NON-COMBUSTIBLE CUT-OUT
34.3”
X
0.9”
Y
TOTAL COUNTERTOP OVERHANG
3.1”
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ver.2016 r1
Important: FOR YOUR SAFETY, you must provide openings in the island enclosure for
drainage, replacement air, and cross-ventilation of any storage area exposed to
possible leakage from gas connections, the unit or propane bottles.
SUBSTRATE
When adding any substrate to the enclosure front wall (including tiles, stone, etc.),
consider the following:
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Page 11
WARNING:
For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL
AND VENTED.
WARNING:
DO NOT USE ANY COMBUSTIBLE MATERIALS.

ver.2016 r1
CONNECTING TO GAS SOURCE
Refer to the following instructions and illustrations for typical gas supply connections.
We strongly suggest professional installation and hook-up of the Gas BBQ.
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs
are in “OFF” position.
PROPANE GAS CONNECTIONS
-In the United States, the LP gas pressure regulator and hose assembly supplied with
this unit must be used without alteration.
-Make sure the tank is firmly secured in an upright position.
-Make sure the valve on the tank is turned off.
-Turn the black coupling nut of the hose and regulator assembly in a clockwise
direction.
-Make sure it is completely threaded onto the cylinder valve before turning gas supply
on.
NATURAL GAS CONNECTIONS
-Pipe sealing compound or pipe thread tape of the type resistant to the action of
natural gas must be used on all male pipe thread.
-Apply compound or tape to at least the first three threads when making the
connection.
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ver.2016 r1
-Remove plastic cap from the
pipe at the back of the grill.
-Use an adjustable wrench to
install the Natural gas
regulator hose to the pipe
and secure.
-Attach stainless steel flex
line 3/8”/9.5 mm flare-female
end to the regulator.
-Attach the other end of flex
line to shut-off valve through a nipple.
-Attach a shut-off valve to gas supply pipe.
CHECKING FOR GAS LEAKS
Prior to the first use and at the beginning of each
new season (or, if using LP, whenever gas
cylinder is changed), it is a must that you check for gas leaks. Follow these steps:
1. Make a soap solution by mixing one part liquid detergent and one part water.
2. Turn off heat control valve(s), and then turn on gas at source.
3. Apply the soap solution to all gas connections: bubbles will appear in the soap
solution if connections are not properly sealed. Tighten or repair as necessary.
4. If you have a gas leak that you cannot repair, turn off the gas at the source,
disconnect fuel line from the grill and immediately call your grill dealer and gas supplier
for professional assistance.
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Page 13
WARNING:
NEVER TEST FOR GAS LEAKS
WHILE THE GRILL IS LIT!

ver.2016 r1
ELECTRICAL INSTALLATION
TRANSFORMER
The grill includes a transformer. When installing the transformer:
•Transformer must be installed at least 6” above the ground.
•The transformer may be attached to your island material using metal screws.
•To install your transformer, secure two screws through the designed mounting tabs.
•Connect the transformer with the grill using the plugs provided and make sure the
connection is tight.
•Plug the transformer into a GFCI receptacle (not included).
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CAUTION:
Improperly connected wires will cause damage to the grill and
may result in property damage and/or personal injury.
WARNING:
This outdoor-cooking gas appliance is equipped with a three-
pronged (grounding) plug. Do not cut or remove the grounding
prong from the plug or use with a 2 prong adaptor.

ver.2016 r1
ELECTRICAL SAFETY
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting
on or taking off parts.
Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after
the appliance malfunctions or has been damaged in any manner. Contact the
manufacturer for repair.
Do not let the cord hang over the edge of a table or touch hot surfaces.
Do not use an outdoor cooking gas appliance for purposes other than intended.
When connecting, first connect plug to the outdoor cooking gas appliance then plug
appliance into the outlet. Use only a Ground Fault Circuit Interrupter (GFCI)
protected receptacle with this outdoor cooking gas appliance. Never remove the
grounding plug or use with an adapter of 2 prongs.
Use only extension cords with a 3 prong grounding plug, rated for the power of the
equipment, and approved for outdoor use with a W-A marking.
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ver.2016 r1
PLACEMENT OF YOUR GRILL
The control panel MUST remain removable for service.
ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW
Proper airflow MUST be maintained for the grill to
perform as it was designed. If airflow is blocked,
overheating or poor combustion will result. Do not
block the 1" (2.5 cm) front air inlet along the
bottom of the control panel or more than 75% of
the cooking grid surface with pans or griddles.
Note: The 1" (2.5 cm) front air space also allows
access to the drip tray.
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ver.2016 r1
COOKING COMPONENT INSTALLATION
1. Place stainless steel flame tamers on lower ledge above burners in grill insert. See
diagram above for detail of the LEFT and RIGHT flame tamers installation.
2. Place cooking grids in grill insert on ledge above flame tamers.
3. Install the rotisserie rod holder with the screws provided with the grill. Two screws on
each holder.
NOW YOUR BONFIRE GRILL IS READY TO USE!
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ver.2016 r1
LIGHTING AND OPERATING INSTRUCTIONS
LIGHTING PROCEDURES
Main burner(s):
1. Become familiar with the safety guidelines at
the front of the manual.
2. If your grill fuel source is a LP gas cylinder,
check to see that cylinder is filled.
3. Check that the end of each burner tube is properly located over each valve orifice.
4. Make sure all gas connections are securely
tightened.
5. Always open lid before lighting.
6. Set ALL BBQ Grill control knobs to “OFF” and
open gas supply, LP cylinder or Natural Gas
Valve.
7. Ignite only the burners you intend to use, using the same method for each: Push in
control knob completely and rotate slowly (3 to 4 seconds) about 1/4 turn to the left
(counter clockwise) until a click is heard. The 3 to 4 second duration should provide
enough gas to light the burner. If the burner does not light, immediately return the
control knob to ‘OFF’, wait several minutes for the gas to disperse, and repeat the
process. After burner ignites, repeat procedure with any other burner needed.
8. Adjust control knob(s) to desired cooking temperature.
NOTE: If igniters fail to produce a spark at the electrode tip, burners can be manually lit
with a fireplace-type match.
NOTE: To light gas grill with a fireplace-type match, follow steps 1 through 6 above.
Remove cooking grid and flame tamer from burner you wish to light. Insert lighted
fireplace-type match or long-necked butane lighter placing flame near to burner ports.
Press in control knob and rotate left to “HIGH” setting to release gas. Burner should light
immediately. If more than one burner is needed, repeat procedure with each burner.
Replace flame tamer and cooking grid. Turn off burners not needed, and adjust other
burners to desired cooking temperature.
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WARNING:
Do not smoke while lighting grill or
checking gas supply connections!
CAUTION:
Test for leaks with a soap
solution, never with a flame. See
instructions in the "Checking For
Gas Leaks”.

ver.2016 r1
Rear burner (rotisserie burner):
The rear infrared rotisserie burner allows for slow rotisserie cooking of meats and
poultry. Infrared burners radiate heat onto the outer surface of the food.
1. Always open lid before lighting.
2. Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or
Natural Gas Valve.
3. Push in control knob
completely and rotate
slowly (5 to 10 seconds)
about 1/4 turn to the left
(counter clockwise) until a
click is heard. The 5 to 10
second duration should
provide enough gas to
light the burner. Continue
pressing the knob for 5
seconds when the burner
lights. If the burner does
not light, immediately
return the control knob to “OFF”, wait several minutes for any accumulated gas to
clear out of the grill.
4. Keep lid closed and operate burner at the “ON” position when using rotisserie.
NOTE: Rotisserie burner may take a few tries to ignite.
Do not attempt to regulate the rotisserie burner by using the control knob. This control
has a fixed setting and is not adjustable.
NOTE: Initially, the Ceramic Panel will have a blue flame that, after some time, will
change to an orange flame and the Ceramic Panel will glow an orange color. This may
not be evident in bright daylight.
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WARNING:
Never operate Rotisserie Burner with main burner(s) “ON”"
Warming Rack must be removed when operating the Rotisserie Burner

ver.2016 r1
To light Rotisserie Burner with a fireplace-type match, Follow steps 1 & 2 above.
Carefully insert lighted fireplace-type match or long-necked butane lighter placing flame
near to the Ceramic Panel. Press in control knob and rotate left (counter clockwise) to
“HIGH” or “ON” setting to release gas. Burner should light immediately.
OPERATING PROCEDURE
Burn-off: Before cooking on your gas grill for the first time, burn the grill to get rid of any
odors or foreign matter by igniting the burners, closing the lid, and operating at “HIGH”
setting for about five minutes. You may then either set the controls to “OFF” or cook on
your grill immediately by turning the control knobs to a lower setting.
Preheating: It is necessary to preheat the grill for a short time before cooking certain
foods, depending on the type of food and the cooking temperature. Food that requires a
high cooking temperature needs preheat for five minutes; food that requires a lower
cooking temperature needs only a period of two to three minutes. There is no need to
preheat for casseroles or other foods that require slow cooking.
COOKING TEMPERATURES
HIGH setting: Use this setting only for fast warm-up, for searing steaks and chops, and
for burning food residue from the cooking grids after the cookout is over.
MEDIUM setting: Use this setting for most grilling, roasting or baking, and for cooking
hamburgers and vegetables.
LOW setting: Use this setting for all smoke cooking, rotisserie cooking, and when
cooking very lean cuts such as fish.
NOTE: These temperatures vary with the outside temperature and the amount of wind.
Cooking With Indirect Heat: You can cook poultry and large cuts of meat slowly to
perfection on one side of the grill by indirect heat from the next burner. The heat from
the lighted burner circulates gently throughout the grill, cooking the meat or poultry
without any direct flame beneath or below the food you are preparing. This method
greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame
to ignite the fats and juices that drip down during cooking. Place a drip pan slightly
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CAUTION:
Do not leave grill unattended while in use.