Bosworth Guzzler G2-0501N User manual

Doc M-PR-09-31.111516
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G® G2‐0501N
115 VAC SÖPç½½Ù D D P
Copyright©2016 The Bosworth Company

Guzzler G2-0501N SapPuller Pump Exploded
1 Doc M-09-31-111516
The Bosworth Company
1M
2M
7D
21
6B
7F
10
22
6B
7E
10
10
10

Crank Arm Subassembly
Guzzler G2-0501N SapPuller Pump - Exploded View
The Bosworth Company
Doc M-09-31-072517
1G Pump Inlet Flange: 1‐1/2 in smooth
1M Pump Inlet Manifold
2G Pump Outlet Flange: 1‐1/2 in smooth
2M Pump Outlet Manifold
3B Buon & Stainless Steel Washer
4 Clevis
4B Connecng Rod
5 Pump Body
6B Intermediate Ring
7D Pump Housing
7E Housing Cover Plate
7F Pump Support Leg
10 Coupler Nut (4) & Nylon Sleeve (4)
12 Misc. Hardware (10‐24 Screws &
Nuts) (10) (connects 1 pump body to
housing)
12C Diaphragm Screw
13 Diaphragm—FDA Buna‐N
15 Umbrella Valve Set: Umbrella valves
(2), valve stops (2), O‐rings (4),
screws & nuts
18B Connecng Rod Bolt w/washer
PS‐G2 Connecng Rod‐Clevis Shoulder Bolt
& nut
19A Crank Arm w set screws (2)
21 GearMotor
22 Switch Box w/Toggle Switch, Capaci‐
tor, power & motor cords and con‐
nectors
22A Motor‐Switch Box Cord with connect‐
ors
22B Power Cord
2
21
18B
4B
4B
Pump Body Subassembly
4
1G
2G
15
3B
13
5
12C
PS-G2
19A

Guzzler G2-0501N SapPuller Pump Assembly & Safety Information
The Bosworth Company
3 Doc M-09-31-111516
Your Guzzler G2 SapPuller pump
ships with the outlet manifold dis-
connected from and packed sepa-
rately in the box with the pump.
To assemble your pump, simply at-
tach the outlet manifold to the twin
pump bodies by slipping the mani-
fold elbow and “T” fittings over the
outlet flanges of the pump bodies.
(Figure 1)
Secure the manifold to each pump
flange by tightening the Coupler Nut
(#10 on page 1) on the pump flange
onto the threaded ends of the mani-
fold. The nut forces the nylon sleeve
(#10A) against the manifold to make
a secure, leak-free connection.
Note that you can connect the outlet
manifold to your pump so that the
outlet end of the manifold is on the
same side as the end of the inlet
manifold, or the opposite side. (Figure 2) Similarly, the inlet manifold can be connected to your pump with the
inlet end facing in either of these two possible direcƟons. Choose an orientaƟon for your inlet and outlet mani-
folds that best suits the orientaƟon of your incoming and outgoing sap lines.
Assembling your Guzzler G2-0501N SapPuller Pump
IMPORTANT SAFETY INFORMATION
NEVER OPERATE YOUR GUZZLER G2 SAPPULLER WITHOUT THE PUMP HOUSING COVER
PLATE PROPERLY INSTALLED ON THE PUMP.
NEVER REACH INSIDE THE PUMP HOUSING OR INSERT ANY OBJECTS INTO THE PUMP
HOUSING WHILE THE PUMP IS OPERATING. SERIOUS INJURY OR DAMAGE TO THE PUMP
WILL RESULT.
ALWAYS CONNECT THE PUMP TO A PROPERLY GROUNDED CIRCUIT. OPERATING THE
PUMP WITHOUT CONNECTION TO A PROPERLY GROUNDED CIRCUIT CAN CREATE A SERI-
OUS RISK OF ELECTRICAL SHOCK.
Attaching the outlet manifold to the pump
Figure 1
Manifolds are reversible.
Figure 2

Installation and Operating Information
4
The Bosworth Company
Doc M-09-31-111516
It is best to install your Guzzler G2 SapPuller pump at or above col-
lection tank level to avoid shortening diaphragm life.
Your Guzzler G2 SapPuller pump should be securely mounted to a
mounting surface prior to operation. The support leg of the pump
has a mounting hole that accommodates a 1/4 in (6.4 mm) diame-
ter bolt or screw. (Figure 3) The inlet manifold of the pump should
be secured to the mounting surface using the two “C”-clamps pro-
vided with the pump. (Figure 4)
Your Guzzler G2 SapPuller is equipped either with 1-1/4 in (3.2 cm)
Female (inside threads) or 1-1/4 in (3.2 cm) Male (outside threads)
ports on the inlet and outlet manifolds. Depending on how your
pump is configured, you can connect to your sap lines by screwing
a 1-1/4 in (3.2 cm) fitting either into or onto the pump manifold ports. We recommend connecting your pump
to the mainline with Quick Connect Couplers so that the pump can be easily disconnected from the line.
The pump should be protected from the weather. If it is placed in an enclosure, be sure to allow adequate air-
flow around the motor for cooling.
The Guzzler G2-0501N SapPuller requires 115 VAC power. If power is not readily available, it can be provided
from a generator that supports a minimum 200 running waoutput. (The motor is rated for 1.44 amps at full
load.) Be sure that the generator is actually delivering 115 VAC, as deviaons from this voltage – lower or higher
– will result in improper motor operaon.
The Guzzler G2 SapPuller pump is capable of developing 22 in. of Hg
vacuum (0.7 bar), but it is a low-cfm (cubic feet of air per minute)
pump. This means that even very small leaks can prevent the pump
from delivering its rated vacuum. Maintain your tap lines to keep your
system tight and address problems that can cause vacuum leaks.
When installing the Guzzler SapPuller, we recommend that you install
a shut-offvalve and a vacuum gauge – in that sequence – “in front of”
the pump; i.e., just before your connecon to the pump’s inlet mani-
fold. (Figure 5)
If you experience a loss of vacuum in your system – as registered in the
gauge near the pump – slowly turn the shut-offvalve to isolate the
pump from your mainline. DO NOT SHUT THE VALVE SUDDENLY, AS
PUMP DAMAGE MAY RESULT. If the gauge
begins to return to normal operang vacu-
um, then the pump is working properly and
the source of the leak is somewhere in
your sap lines or taps. If, on the other
hand, the pump fails to recover normal
vacuum, then the pump is the source of
the problem, and you should inspect the
pump diaphragms and/or valves for any
holes or tears. In the case of the valves,
check for any material that may have en-
tered the pump and lodged in the valve
body, prevenng the valve from proper
opening and closing.
Pump Support Leg with mounng hole
Figure 3
Secure inlet manifold with C-clamps
(provided)
Figure 4
Schemac showing recommended shut-offvalve and vacuum gauge
installed on inlet side of pump.
Figure 5