Bradford White Copper Brute II User manual
Installation and Operation Instructions Document 1392A
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FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
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Model BWCH
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Model BWCV
Sizes 500-2000
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Copper Brute II
includes Low Temp Copper Brute ll
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Page 2 BRADFORD WHITE CORP.
TABLE OF CONTENTS
SECTION 1 General Information ............................4
1.A Introduction............................................................... 4
1.B Warranty...................................................................5
& 0RGHO,GHQWL¿FDWLRQ1RPHQFODWXUH......................... 5
' 'LPHQVLRQV............................................................... 6
1.E Locating the Appliance ............................................. 7
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2.B Venting....................................................................10
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2.B.2 Category I Vent....................................................... 10
% &RPPRQ9HQWLQJ6\VWHPV ......................................11
2.B.4 Category III Vent..................................................... 13
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6(&7,21*DV6XSSO\DQG3LSLQJ .....................17
$ *DV6XSSO\DQG3LSLQJ........................................... 17
SECTION 4 Water Connections BOILER
or WATER HEATER................18
4.A Boiler ..................................................................... 18
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4.B Water Heaters ....................................................... 24
% :DWHU6\VWHP3LSLQJ²:DWHU+HDWHU .................... 24
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SECTION 5 Electrical Connections.....................31
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& )LHOG:LULQJ2XWSXWV............................................ 33
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5.C.2.d 24VAC .................................................................... 34
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6.A The Home Screen................................................. 40
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& .H\SDG2SHUDWLRQV............................................... 43
6.D Quick Start .......................................................... 44
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(E $GGLWLRQDO6HWWLQJV................................................. 50
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Page 3
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
6.E.5 Cascade ........................................................... 53
(D &RQ¿JXUH/HDG8QLW................................................ 53
(E &RQ¿JXUH/DJ8QLW.................................................. 54
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(E ([WHUQDO)LULQJ5DWH................................................ 61
( 6HWWLQJWKH7LPHDQG'DWH..................................... 62
6.E.11 Miscellaneous Features ................................. 62
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6.F Service Screens.................................................... 66
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6.G Messages and USB .............................................. 68
6.G.1 Messages...............................................................68
* 86%)XQFWLRQDOLW\................................................... 69
6.H Active Demands.................................................... 70
6.I The Navigation Bar............................................... 70
6.J Date and Time Display Area ................................ 70
SECTION 7 Sequence of Operation ...................71
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SECTION 8 Burner Set Up ....................................73
$ 6HW8SIRUWR)HHW$OWLWXGH .......................... 73
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SECTION 9 Maintenance......................................75
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SECTION 10 Trouble Shooting............................78
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SECTION 11 Replacement Parts .........................94
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SECTION 1 General Information
USING THIS MANUAL– Because the
Copper Brute ll Boilers and Copper Brute ll Water
Heaters are identical appliances, with the exception
of materials of manufacture, labels and ultimate
use application, this manual provides information
for the proper installation, operation and
maintenance of both products. Where differences
exist between the application of the appliances and
their operation, the sections pertinent to only one
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In the Commonwealth of Massachusetts, this
appliance must be installed by a licensed plumber or
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1.A Introduction
This manual provides information necessary
for the installation, operation, and maintenance of
Bradford White Copper Brute ll appliances (including
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All application and installation procedures
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factory, or local factory representative, with any issues
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has shown that most operating issues are caused by
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All installations must be made in accordance with:
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applicable local codes as required by the Authorities
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All electrical wiring is to be done in accordance with:
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Page 5
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
1.B Warranty
Bradford White’appliances are covered by
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warranty registration at www.BradfordWhite.com
All warranty claims must be made to an authorized
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Claims must include the serial number and model
number (this information can be found on the rating
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immediately upon delivery, and advise the carrier of
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following information describes the model number
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Model Character Designation
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Page 6 BRADFORD WHITE CORP.
Figure 1. Dimensional Data.
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500 640 290
750 735 333
1000 830 376
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Page 7
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
1.E /RFDWLQJWKH$SSOLDQFH
The appliance should be located to provide
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It should not be located in an area where leakage of
any connections will result in damage to the area
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When such a location is not available, it is
recommended that a suitable drain pan, adequately
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Copper Brute ll Boilers or Water Heaters must
never be installed on carpeting. The location for the
appliance should be chosen with regard to the vent
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installed such that the gas ignition system components
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during operation and service (circulator replacement,
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Copper Brute ll must be located as close as practical
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or combustion air terminal terminate through a wall,
and there is potential for snow accumulation in the
local area, both terminals should be installed at an
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The dimensions and requirements that are shown
in 7DEOHshould be met when choosing the locations
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If the appliance must be installed with longer
piping runs, then larger diameter pipe or tubing shall
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RIWKHVXSSO\DQGUHWXUQKHDGHUV7KHSXPSLVVL]HGIRU
IHHWPRISLSLQJ
If the appliance must be installed with longer
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500 820 615 615 50 15 3 CA001401 CA20260701
750 10 25 820 820 50 15 3 CA001402 CA20260703
1000 10 25 820 820 50 15 3 CA001402 CA20260703
1250 12 30 10 25 12 30 50 15 3 CA001405 CA20260706
1500 12 30 10 25 12 30 50 15 3 CA001405 CA20260706
1750 14 36 12 30 12 30 50 15 3 CA001404 CA20260706
2000 14 36 12 30 12 30 50 15 3 CA001404 CA20260706
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Page 8 BRADFORD WHITE CORP.
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Horizontal Vent/Ducted Air Distance
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and vent properly when the following guidelines for
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The air intake terminal must be installed high
enough to avoid blockage from snow, leaves and
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All units are shipped with an Installation Kit which
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COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
($&+23(1,1*
6,=( SQUARE INCHES SQUARE CM
500 125 807
750 188 1213
1000 250 1613
1250 313 2020
1500 375 2420
1750 438 2826
2000 500 3226
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with the outdoors, or when communicating to the
outdoors through vertical ducts, each opening shall
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the outdoors through horizontal ducts, each opening
shall have a minimum free area of not less than
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Method 22QHSHUPDQHQWRSHQLQJFRPPHQFLQJ
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communicate with the outdoors or shall communicate
through a vertical or horizontal duct to the outdoors
or spaces that directly communicate with the outdoors
and shall have a minimum free area of 1 square inch
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opening must not be less than the sum of the areas of
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ventilation air are acceptable, providing they conform
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The combustion air can be taken through the
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Copper Brute ll boilers and water heaters must
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Installation Codes, or applicable provisions of the
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A Copper Brute ll appliance may receive
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requirements specify that the space shall communicate
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the same cross-sectional area as the free area of the
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Method 1: Two permanent openings, one
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openings shall communicate directly, or by ducts,
with the outdoors or spaces that freely communicate
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Page 10 BRADFORD WHITE CORP.
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it must be taken from out-of-doors by means of the
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an elbow arrangement must be used to prevent entry of
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the combustion air intake (see Table 1) for appropriate
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The connection for the intake air pipe is on the
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venting and combustion air ducting attached to the top
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In addition to air needed for combustion, air
shall also be supplied for ventilation, including all air
required for comfort and proper working conditions
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percent of its input rating to the room, but other heat
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2.B Venting
2.B.1 Vent Categories
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it may be considered a Category I or a Category III
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a Copper Brute ll’s vertical vent system may be
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I vent system, and includes rules and tables to size
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vent system does not satisfy the criteria for Category I
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All Copper Brute ll vent systems which discharge
horizontally (without the use of a power venter) are
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2.B.2 Category I Vent
When vented as a category I appliance, the
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system must be sized and installed for a Category I
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if multiple units are vented into the same vertical
vent, a barometric damper must be installed on each
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If using a power venter for any type of Category
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Page 11
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
2.B.3 Common Venting Systems
Copper Brute ll units are Category I fan-assisted
when vented vertically and adhering to all applicable
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vented into a common horizontal Cat III vent system
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III), unless a properly sized vent fan is used, and the
common vent system is properly designed by the
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common venting Copper Brute ll fan-assisted unit
with other appliances through one shared vertical duct
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the common vent is blocked, it is possible, especially
for fan-assisted devices, to vent backwards through
non-operating appliances sharing the vent, allowing
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If the appliances are allowed to operate in this
condition, serious injury or death may occur.
WARNING
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AVERTISSEMENT
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It is for this reason that, in addition to
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well as all applicable local codes, it is required that
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blocked vent safety system be employed such that if
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stack spill or backpressure indicating a blocked vent
condition, that all appliances attached to the vent be
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the Copper Brute ll is equipped with a blocked vent
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safety switch has only been designed and tested to be
effective in installations where the Copper Brute ll
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installed in all enclosed spaces containing combustion
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how a blocked vent safety system should be connected
to a Bradford White product, please callApplications
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instructions on all appliances to be common vented
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connected to a common vent cannot be assured,
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living spaces, common venting should not be applied,
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Page 12 BRADFORD WHITE CORP.
U.S. Installations (see note 1) Canadian Installations (see note 2)
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Page 13
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
2.B.4 Category III Vent
When the Copper Brute ll is vented with horizontal
discharge, it must be installed per this installation
manual and the venting system manufacturer’s
LQVWDOODWLRQLQVWUXFWLRQV7KHYHQWV\VWHPPXVWEH
VHDOHGVWDLQOHVVVWHHOSHU7DEOH
5RXWHWKHYHQWSLSHWRWKHKHDWHUDVGLUHFWO\DV
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as required in the venting system manufacturer’s
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venting system must be supported to prevent sagging
and may not have any low sections that could trap
FRQGHQVDWH
The unit must not support the weight of the vent
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WKDQóLQFKSHUIRRWFPPIURPWKHXQLWWRWKHYHQW
WHUPLQDO
L’appareil ne doit pas supporter le poids de la
gaine d’évent. Les parties horizontales doivent être
installées avec une pente de 2 cm/m (1/4 inch par pied)
descendant de l’appareil vers la sortie de l’évent.
5HIHUHQFH7DEOHIRUWKHVL]HRIWKH&DWHJRU\
,,,YHQWV\VWHP8SWRWKUHHHOERZVFDQEHXVHGZLWK
OLQHDUIHHWPRISLSH6XEWUDFWDOORZDEOH
OLQHDUIHHWPIRUHYHU\DGGLWLRQDOHOERZXVHG
9HQWWHUPLQDOVIRUFRQGHQVLQJDSSOLDQFHVRU
appliances with condensing vents are not
permitted to terminate above a public walkway,
or over an area where condensate or vapor could
FUHDWHDQXLVDQFHRUKD]DUG
/RFDWHWKHYHQWWHUPLQDOVRWKDWYHQWJDVHVFDQQRW
EHGUDZQLQWRDLUFRQGLWLRQLQJV\VWHPLQOHWV
/RFDWHWKHYHQWWHUPLQDOVRWKDWYHQWJDVHVFDQQRW
enter the building through doors, windows,
JUDYLW\LQOHWVRURWKHURSHQLQJV:KHQHYHU
possible, locations under windows or near doors
VKRXOGEHDYRLGHG
/RFDWHWKHYHQWWHUPLQDOVRWKDWLWFDQQRWEHEORFNHG
E\VQRZ7KHLQVWDOOHUPD\GHWHUPLQHWKDWDYHQW
terminal must be higher than the minimum shown
LQFRGHVGHSHQGLQJXSRQORFDOFRQGLWLRQV
/RFDWHWKHWHUPLQDOVRWKHYHQWH[KDXVWGRHV
not settle on building surfaces or other nearby
REMHFWV9HQWSURGXFWVPD\GDPDJHVXFK
VXUIDFHVRUREMHFWV
,IWKHERLOHURUZDWHUKHDWHUXVHVGXFWHG
combustion air from an intake terminal located
on the same wall, locate the vent terminal at least
IHHWPKRUL]RQWDOO\IURPWKHFRPEXVWLRQ
air terminal, and locate the vent terminal at least
IRRWPDERYHWKHFRPEXVWLRQDLUWHUPLQDO
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2.C /RFDWLQJ9HQW&RPEXVWLRQ$LU
Terminals
2.C.1 Side Wall Vent Terminal
The appropriate Bradford White side wall vent
hood must be used, and is listed in the installation and
RSHUDWLRQPDQXDO7KHWHUPLQDOSURYLGHVDPHDQVRI
installing the vent piping through the building wall,
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LQVWDOODWLRQPXVWEHLQDFFRUGDQFHZLWK&6$%RU
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when installing the terminal:
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WARNING
7KHRXWGRRUYHQWWHUPLQDOJHWVKRW8QLWPXVWEH
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AVERTISSEMENT
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,PSRUWDQW1RWH0DVVDFKXVHWWV&RGH
5HTXLUHPHQW
From Massachusetts Rules and
Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas
fueled equipment installed in every dwelling,
building or structure used in whole or in
part for residential purposes, including those
owned or operated by the Commonwealth
and where the side wall exhaust vent
termination is less than seven (7) feet above
¿QLVKHGJUDGHLQWKHDUHDRIWKHYHQWLQJ
including but not limited to decks and
porches, the following requirements shall be
VDWLV¿HG
Page 14 BRADFORD WHITE CORP.
,167$//$7,212)&$5%210212;,'(
'(7(&7256
At the time of installation of the side wall
horizontal vented gas fueled equipment, the
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DKDUGZLUHGFDUERQPRQR[LGHGHWHFWRUZLWKDQ
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OHYHOZKHUHWKHJDVHTXLSPHQWLVWREHLQVWDOOHG
,QDGGLWLRQWKHLQVWDOOLQJSOXPEHURUJDV¿WWHU
shall observe that a battery operated or hard-
ZLUHGFDUERQPRQR[LGHGHWHFWRUZLWKDQDODUPLV
installed on each additional level of the dwelling,
building or structure served by the side wall
KRUL]RQWDOYHQWHGJDVIXHOHGHTXLSPHQW,WVKDOOEH
the responsibility of the property owner to secure
WKHVHUYLFHVRITXDOL¿HGOLFHQVHGSURIHVVLRQDOVIRU
WKHLQVWDOODWLRQRIKDUGZLUHGFDUERQPRQR[LGH
GHWHFWRUV
D ,QWKHHYHQWWKDWWKHVLGHZDOOKRUL]RQWDOO\YHQWHG
gas fueled equipment is installed in a crawl space
RUDQDWWLFWKHKDUGZLUHGFDUERQPRQR[LGH
detector with alarm and battery back-up may be
LQVWDOOHGRQWKHQH[WDGMDFHQWÀRRUOHYHO
E ,QWKHHYHQWWKDWWKHUHTXLUHPHQWVRIWKLV
subdivision cannot be met at the time of
completion of installation, the owner shall have a
SHULRGRIWKLUW\GD\VWRFRPSO\ZLWKWKHDERYH
UHTXLUHPHQWVSURYLGHGKRZHYHUWKDWGXULQJVDLG
WKLUW\GD\SHULRGDEDWWHU\RSHUDWHGFDUERQ
PRQR[LGHGHWHFWRUZLWKDQDODUPVKDOOEHLQVWDOOHG
$33529('&$5%210212;,'(
'(7(&7256
(DFKFDUERQPRQR[LGHGHWHFWRUDVUHTXLUHGLQ
accordance with the above provisions shall comply
ZLWK1)3$DQGEH$16,8/OLVWHGDQG
,$6FHUWL¿HG
6,*1$*(
$PHWDORUSODVWLFLGHQWL¿FDWLRQSODWHVKDOOEH
SHUPDQHQWO\PRXQWHGWRWKHH[WHULRURIWKH
building at a minimum height of eight (8) feet
DERYHJUDGHGLUHFWO\LQOLQHZLWKWKHH[KDXVWYHQW
terminal for the horizontally vented gas fueled
KHDWLQJDSSOLDQFHRUHTXLSPHQW7KHVLJQVKDOO
read, in print size no less than one-half (½) inch
LQVL]H³*$69(17',5(&7/<%(/2:.((3
&/($52)$//2%6758&7,216´
,163(&7,21
The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection,
WKHLQVSHFWRUREVHUYHVFDUERQPRQR[LGHGHWHFWRUV
and signage installed in accordance with the
SURYLVLRQVRI&05DWKURXJK
E (;(037,2167KHIROORZLQJHTXLSPHQWLV
H[HPSWIURP&05DWKURXJK
7KHHTXLSPHQWOLVWHGLQ&KDSWHUHQWLWOHG
³(TXLSPHQW1RW5HTXLUHG7R%H9HQWHG´LQWKH
PRVWFXUUHQWHGLWLRQRI1)3$DVDGRSWHGE\
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3URGXFW$SSURYHGVLGHZDOOKRUL]RQWDOYHQWHGJDV
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
XVHGLQZKROHRULQSDUWIRUUHVLGHQWLDOSXUSRVHV
(c) MANUFACTURER REQUIREMENTS –
GAS EQUIPMENT VENTING SYSTEM
PROVIDED. When the manufacturer of
ProductApproved side wall horizontally
vented gas equipment provides a venting
system design or venting system components
with the equipment, the instructions provided
by the manufacturer for installation of the
equipment and the venting system shall
LQFOXGH
'HWDLOHGLQVWUXFWLRQVIRUWKHLQVWDOODWLRQRIWKH
venting system design or the venting system
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$FRPSOHWHSDUWVOLVWIRUWKHYHQWLQJV\VWHP
GHVLJQRUYHQWLQJV\VWHP
(d) MANUFACTURER REQUIREMENTS – GAS
EQUIPMENT VENTING SYSTEM NOT
PROVIDED. When the manufacturer of a
ProductApproved side wall horizontally vented
gas fueled equipment does not provide the parts
IRUYHQWLQJWKHIXHOJDVHVEXWLGHQWL¿HV³VSHFLDO
venting systems”, the following requirements
VKDOOEHVDWLV¿HGE\WKHPDQXIDFWXUHU
7KHUHIHUHQFHG³VSHFLDOYHQWLQJV\VWHP´
instructions shall be included with the appliance or
HTXLSPHQWLQVWDOODWLRQLQVWUXFWLRQVDQG
7KH³VSHFLDOYHQWLQJV\VWHPV´VKDOOEH3URGXFW
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
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(e) A copy of all installation instructions for all
ProductApproved side wall horizontally vented
gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all
venting design instructions shall remain with the
appliance or equipment at the completion of the
installation.
Page 15
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
2.C.2 6LGH:DOO&RPEXVWLRQ$LU7HUPLQDO
The Bradford White side wall combustion air
terminal (listed in Table 1) must be used when the
unit takes its combustion air through a duct from a
VLGHZDOO&RQVLGHUWKHIROORZLQJZKHQLQVWDOOLQJWKH
terminal:
'RQRWORFDWHWKHDLULQOHWWHUPLQDOQHDUD
VRXUFHRIFRUURVLYHFKHPLFDOIXPHVHJ
FOHDQLQJÀXLGFKORULQDWHGFRPSRXQGVHWF
/RFDWHWKHWHUPLQDOVRWKDWLWZLOOQRWEHVXEMHFW
WRGDPDJHE\DFFLGHQWRUYDQGDOLVP
/RFDWHWKHFRPEXVWLRQDLUWHUPLQDOVRWKDWLW
FDQQRWEHEORFNHGE\VQRZ7KH1DWLRQDO)XHO
*DV&RGHUHTXLUHVWKDWLWEHDWOHDVWLQFKHV
FPDERYHJUDGHEXWWKHLQVWDOOHUPD\
determine it should be higher, depending upon
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VDPHZDOOORFDWHWKHYHQWWHUPLQDODWOHDVW
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air terminal, and locate the vent terminal at
OHDVWIRRWPDERYHWKHFRPEXVWLRQDLU
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2.C.3 Vertical Vent Terminal
When the unit is vented through the roof, the
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DWOHDVWIHHWPKLJKHUWKDQDQ\SRUWLRQRI
DEXLOGLQJZLWKLQDKRUL]RQWDOGLVWDQFHRIIHHW
PDQGKLJKHQRXJKDERYHWKHURRIOLQHWR
SUHYHQWEORFNDJHIURPVQRZ:KHQWKHFRPEXVWLRQ
air is taken from the roof, the combustion air
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WHUPLQDOVHH)LJXUH
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When combustion air is taken from the roof,
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must be used to prevent entry of rain water (see
)LJXUH7KHRSHQLQJRQWKHHQGRIWKHWHUPLQDO
PXVWEHDWOHDVWFPDERYHWKHSRLQWDWZKLFK
it penetrates the roof, and high enough above the
URRIOLQHWRSUHYHQWEORFNDJHIURPVQRZ:KHQ
the vent terminates on the roof, the combustion air
PXVWWHUPLQDWHDWOHDVWFPEHORZWKHYHQW
WHUPLQDO
2.D Common Vent Test — Boilers
:KHQDQH[LVWLQJERLOHULVUHPRYHGIURP
a common venting system, the common venting
system is likely to be too large for proper venting of
WKHDSSOLDQFHVUHPDLQLQJFRQQHFWHGWRLW
$WWKHWLPHRIUHPRYDORIDQH[LVWLQJERLOHU
the following steps shall be followed with each
appliance remaining connected to the common
venting system placed in operation, while the other
appliances remaining connected to the common venting
V\VWHPDUHQRWLQRSHUDWLRQ
6HDODQ\XQXVHGRSHQLQJVLQWKHFRPPRQYHQWLQJ
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9LVXDOO\LQVSHFWWKHYHQWLQJV\VWHPIRUSURSHU
size and horizontal pitch and determine there is
no blockage or restriction, leakage, corrosion and
RWKHUGH¿FLHQFLHVZKLFKFRXOGFDXVHDQXQVDIH
FRQGLWLRQ
,QVRIDUDVLWLVSUDFWLFDOFORVHDOOEXLOGLQJGRRUV
and windows and all doors between the space in
which the appliances remaining connected to the
common venting system are located and other
VSDFHVRIWKHEXLOGLQJ7XUQRQFORWKHVGU\HUV
and any appliance not connected to the common
YHQWLQJV\VWHP7XUQRQDQ\H[KDXVWIDQVVXFK
DVUDQJHKRRGVDQGEDWKURRPH[KDXVWVVRWKH\
ZLOORSHUDWHDWPD[LPXPVSHHG'RQRWRSHUDWHD
VXPPHUH[KDXVWIDQ&ORVH¿UHSODFHGDPSHUV
3ODFHLQRSHUDWLRQWKHDSSOLDQFHEHLQJLQVSHFWHG
)ROORZWKHOLJKWLQJLQVWUXFWLRQV$GMXVWWKHUPRVWDW
VRDSSOLDQFHZLOORSHUDWHFRQWLQXRXVO\
7HVWIRUVSLOODJHDWWKHGUDIWKRRGUHOLHIRSHQLQJ
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remaining connected to the common venting
system properly vents when tested as outlined
DERYHUHWXUQGRRUVZLQGRZVH[KDXVWIDQV
¿UHSODFHGDPSHUVDQGDQ\RWKHUJDVEXUQLQJ
DSSOLDQFHWRWKHLUSUHYLRXVFRQGLWLRQVRIXVH
$Q\LPSURSHURSHUDWLRQRIWKHFRPPRQYHQWLQJ
system should be corrected so that the installation
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venting system, the common venting system
should be resized to approach the minimum size
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,,RIWKH1DWLRQDO)XHO*DV&RGH$16,=
1)3$DQGRU&6$%,QVWDOODWLRQ&RGHV
' 9pUL¿FDWLRQGHVpYHQWVFRPPXQV²
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Lorsqu’une chaudière existante est déconnectée du
réseau d’évents commun, ce réseau d’évents commun
devient probablement trop grand pour les appareils qui
lui restent connectés. Lorsqu’une chaudière existante
est retirée, les étapes suivantes doivent être accomplies
pour chaque appareil qui reste connecté au réseau
d’évents commun utilisé, alors que les autres appareils
qui sont encore connectés au réseau commun d’évents
ne sont pas en fonctionnement.:
1. Sceller toutes les ouvertures non utilisées du
Page 16 BRADFORD WHITE CORP.
287'225 287'225
6,=( 9(17 &20%867,21
7(50,1$/ $,57(50,1$/
500 20254703 D2007900
750 20254705 D2008000
1000 20254705 D2008000
1250 D2007700 D2008200
1500 D2007700 D2008200
1750 D2007800 D2008200
2000 D2007800 D2008200
7DEOH Vent Terminals for Outdoor Units.
2.E Vent Terminals for Outdoor Units
)RURXWGRRUDSSOLFDWLRQVWKHYHQWDQG
combustion air openings must be covered with proper
terminals to prevent rain, snow and other objects from
IDOOLQJLQWRWKH&RSSHU%UXWHOO
If local codes allow, outdoor installations may
use 1' of appropriately sized galvanized single wall
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with the opening facing down, may be used on the
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UHTXLUHDKLJKHUYHUWLFDOYHQWKHLJKWH[WHQGLQJDERYH
DQ\SHULPHWHUIHQFLQJHWF,QLQVWDOODWLRQVZKHUH
the appearance of the vent is objectionable, the low
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3DUWQXPEHUVIRUWKHORZSUR¿OHWHUPLQDOV
to cover the vent and combustion air openings are
VKRZQLQ7DEOH
système d'évacuation.
2. Inspecter de façon visuelle le système
d'évacuation pour déterminer la grosseur et
l'inclinaison horizontale qui conviennent et
s'assurer que le système est exempt d'obstruction,
d'étranglement, de fuite, de corrosion et autres
défaillances qui pourraient présenter des risques.
3. Dans la mesure du possible, fermer toutes les
portes et les fenêtres du bâtiment et toutes les
portes entre l'espace où les appareils toujours
raccordés au système d'évacuation sont installés
et les autres espaces du bâtiment. Mettre en
marche les sécheuses, tous les appareils non
raccordés au système d'évacuation common
et tous les ventilateurs d'extraction comme
les hottes de cuisinière et les ventilateurs des
salles de bain. S'assurer que ces ventilateurs
fonctionnent à la vitesse maximale. Ne pas faire
fonctionner les ventilateurs d'été. Fermer les
registres des cheminées.
4. Mettre l'appareil inspecté en marche. Suivre les
instructions d'allumage. Réegler le thermostat de
façon continue.
5. Faire fonctionner le brûleur principal pendant
5 min ensuite, déterminer si le coupe-tirage
déborde à l'ouverture de décharge. Utiliser la
ÀDPPHGXQHDOOXPHWWHRXGXQHFKDQGHOOHRXOD
fumée d'une cigarette, d'un cigare ou d'une pipe.
6. Une fois qu'il a été déterminé, selon la méthode
indiquée ci-dessus, que chaque appareil
raccordé au système d'évacuation est mis à l'air
libre de façon adéquate. Remettre les portes
et les fenêtres, les ventilateurs, les registres de
cheminées et les appareils au gaz à leur position
originale.
7. Tout mauvais fonctionnement du système
d'évacuation commun devrait être corrigé
de façon que l'installation soit conforme au
National Fuel Gas Code, ANSI Z223.1/NFPA
54 et (ou) aux codes d'installation CSA-B149.1.
Si la grosseur d'une section du système devrait
rWUHPRGL¿pOHV\VWqPHGHYUDLWrWUHPRGL¿pSRXU
respecter les valeurs minimales des tableaux
pertinents de l'appendice F du National Fuel Gas
Code, ANSI Z223.1/NFPA 54 et (ou) les codes
d'installation CSA-B149.1
WARNING
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AVERTISSEMENT
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Page 17
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
DISTANCE FROM GAS METER
OR LAST STAGE REGULATOR
6,=($1'
*$67<3( P P P
500 natural 3.8cm 5.1cm 5.1cm
SURSDQH 2.5cm 3.8cm 3.8cm
750 natural5.1cm 5.1cm 6.4cm
SURSDQH 3.8cm 3.8cm 5.1cm
1000 natural5.1cm 6.4cm 7.6cm
SURSDQH 3.8cm 5.1cm 6.4cm
1250 natural 6.4cm 6.4cm 7.6cm
SURSDQH 5.1cm 5.1cm 6.4cm
1500 natural 6.4cm 7.6cm 7.6cm
SURSDQH 5.1cm 6.4cm 6.4cm
1750 natural 6.4cm 7.6cm 7.6cm
SURSDQH 5.1cm 6.4cm 6.4cm
2000 natural7.6cm 7.6cm 8.9cm
SURSDQH 6.4cm 6.4cm 7.6cm
Notes:
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&KHFNVXSSO\SUHVVXUHDQGORFDOFRGHUHTXLUHPHQWVEHIRUHSURFHHGLQJZLWKZRUN
3LSH¿WWLQJVPXVWEHFRQVLGHUHGZKHQGHWHUPLQLQJJDVSLSHVL]LQJ.
SECTION 3 *DV6XSSO\DQG3LSLQJ
3.A *DV6XSSO\DQG3LSLQJ
*DVSLSLQJVKRXOGEHVXSSRUWHGE\VXLWDEOH
KDQJHUVRUÀRRUVWDQGVQRWE\WKHDSSOLDQFH
The Copper Brute ll’s gas train allows the user to
pipe the gas from either the right side or the left side
RIWKHXQLW$VVKLSSHGWKHULJKWVLGHRIWKHJDVWUDLQLV
FDSSHGRIIDQGWKHUHLVDPDQXDOYDOYHRQWKHOHIWVLGH
If desired, the manual valve on the left side of the gas
train may be moved to the right side, and the cap on
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5HYLHZWKHIROORZLQJLQVWUXFWLRQVEHIRUH
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W\SHRIJDVE\FKHFNLQJWKHUDWLQJSODWH&RSSHU
Brute ll appliances are equipped to operate at
HOHYDWLRQVXSWRIHHWP&RSSHU
Brute ll appliances may be adjusted to operate
SURSHUO\DWDOWLWXGHVDERYHIHHWVHH
6(&7,21RQSDJHDQGWKHLQSXWZLOOEH
reduced if the heating value of the gas supply is
EHORZVHDOHYHOYDOXHV
7KHPD[LPXPLQOHWJDVSUHVVXUHPXVWQRW
H[FHHGZFN3D7KHPLQLPXPLQOHWJDV
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5HIHUWR7DEOHVL]HVXSSO\
5XQJDVVXSSO\OLQHLQDFFRUGDQFHZLWKDOO
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/RFDWHDQGLQVWDOOPDQXDOVKXWRIIYDOYHVLQ
DFFRUGDQFHZLWKVWDWHDQGORFDOUHTXLUHPHQWV
$VHGLPHQWWUDSPXVWEHSURYLGHGXSVWUHDPRI
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SLSLQJFRPSRXQGUHVLVWDQWWRDFWLRQRIOLTXH¿HG
SHWUROHXPJDV
7KHDSSOLDQFHDQGLWVLQGLYLGXDOVKXWRIIYDOYH
must be disconnected from the gas supply piping
during any pressure testing of that system at test
SUHVVXUHVLQH[FHVVRI36,*NSD
7KHXQLWPXVWEHLVRODWHGIURPWKHJDVVXSSO\
system by closing its individual manual shutoff
valve during any pressure testing of the gas
supply piping system at test pressures equal to or
OHVVWKDQ36,*NSD
7KHDSSOLDQFHDQGLWVJDVFRQQHFWLRQPXVWEH
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7DEOH *DV3LSLQJ6L]H
NOTE7KH&RSSHU%UXWHOODSSOLDQFHDQGDOORWKHU
JDVDSSOLDQFHVVKDULQJWKHJDVVXSSO\OLQHPXVWEH
¿ULQJDWPD[LPXPFDSDFLW\WRSURSHUO\PHDVXUHWKH
LQOHWVXSSO\SUHVVXUH7KHSUHVVXUHFDQEHPHDVXUHG
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JDVPHWHUXQGHUVL]HGJDVVXSSO\OLQHVDQGRUDQ
REVWUXFWHGJDVVXSSO\OLQH
Page 18 BRADFORD WHITE CORP.
control valves or other automatic means to prevent
gravity circulation of the boiler water during the
FRROLQJF\FOH
A boiler installed above radiation level, or as
required by the authority having jurisdiction, must be
provided with a low water cutoff device either as a part
RIWKHERLOHURUDWWKHWLPHRIERLOHULQVWDOODWLRQ
4.A.3 :DWHU)ORZ5HTXLUHPHQWV²%RLOHU
A hydronic heating (closed loop) application
UHFLUFXODWHVWKHVDPHÀXLGLQWKHSLSLQJV\VWHP$VD
UHVXOWQRQHZPLQHUDOVRUR[\JHQLVLQWURGXFHGLQWR
WKHV\VWHP7RHQVXUHDSURSHURSHUDWLQJWHPSHUDWXUH
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HVWDEOLVKHGEDVHGRQWKHÀXLGWHPSHUDWXUHULVHIRUWKLV
VSHFL¿FVL]HERLOHU
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SULPDU\VHFRQGDU\SLSLQJV\VWHPV7KHSXPSVXVHG
DUHVL]HGIRUWKHKHDGORVVWKURXJKWKHKHDWHUSOXV
IHHWPRIIXOOVL]HGSLSLQJVDPHVL]HDVERLOHU
RXWOHWDQGDQRUPDOQXPEHURI¿WWLQJV
7DEOHVSHFL¿HVZDWHUÀRZUDWHVIRUERLOHUV
ZKLFKZLOOHQDEOHWKHXVHUWRVL]HDSXPS7KH
headloss shown is for the heater only, and the user
will need to add the headloss of the system piping to
SURSHUO\VL]HWKHSXPS
The minimum inlet water temperature for the
&RSSHU%UXWHOOLV)&WRDYRLGFRQGHQVLQJ
RQWKHFRSSHUFRLOV
SECTION 4 Water Connections —
BOILER or
WATER HEATER
4.A Boiler
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NOTE: 7KLVDSSOLDQFHPXVWEHLQVWDOOHGLQDFORVHG
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VWDWLFSUHVVXUHDWWKHERLOHU
Hot water piping should be supported by suitable
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WKLVDSSOLDQFH'XHWRH[SDQVLRQDQGFRQWUDFWLRQRI
copper pipe, consideration should be given to the type
RIKDQJHUVXVHG5LJLGKDQJHUVPD\WUDQVPLWQRLVH
through the system resulting from the piping sliding in
WKHKDQJHUV,WLVUHFRPPHQGHGWKDWSDGGLQJEHXVHG
ZKHQULJLGKDQJHUVDUHLQVWDOOHG0DLQWDLQFOHDUDQFH
WRFRPEXVWLEOHVIRUKRWZDWHUSLSHV
3LSHWKHGLVFKDUJHRIWKHUHOLHIYDOYHIXOOVL]H
to a drain or in a manner to prevent injury in the event
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YDOYHVZKHUHUHTXLUHGE\FRGH
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Components required by local codes must be properly
LQVWDOOHG
127( the recommended location of the
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a location for the additional sensor shipped with the
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ZHOO
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&RQQHFWWKHFROGZDWHUVXSSO\WRWKHLQOHW
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,QVWDOOVKXWRIIYDOYHVZKHUHUHTXLUHG
NOTE: 7KHERLOHUZKHQXVHGLQFRQQHFWLRQZLWKD
UHIULJHUDWLRQV\VWHPPXVWEHLQVWDOOHGVRWKHFKLOOHG
PHGLXPLVSLSHGLQSDUDOOHOZLWKWKHERLOHUZLWK
DSSURSULDWHYDOYHVWRSUHYHQWWKHFKLOOHGPHGLXPIURP
HQWHULQJWKHERLOHU
The boiler piping system of a hot water heating
boiler connected to heating coils located in air
KDQGOLQJDSSOLDQFHVZKHUHWKH\PD\EHH[SRVHGWR
UHIULJHUDWHGDLUFLUFXODWLRQPXVWEHHTXLSSHGZLWKÀRZ
4.A.4 :DWHU)ORZ5HTXLUHPHQWV²
/RZ7HPSHUDWXUH&RSSHU%UXWHOO
Boilers
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DUHVL]HGIRUWKHERLOHU¶VKHDGORVVDQGIHHWRIIXOO
size piping (same size as boiler outlet), with a normal
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primary-secondary system, such that the boiler’s pump
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H[DPSOHVRIWKLVW\SHRISLSLQJ
The minimum inlet water temperature to the
&RSSHU%UXWHOOLV)&7KHPL[LQJV\VWHPRQ
WKH&RSSHU%UXWHOOZLOOHQVXUHWKDWWKHKHDWH[FKDQJHU
in the Copper Brute ll does not see water that is less
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Page 19
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
20°F 25°F 30°F 35°F
6,=( ÀRZ +/ ÀRZ +/ ÀRZ +/ ÀRZ +/
JSP IHHW JSP IHHW JSP IHHW JSP IHHW
500 43 1.7 34 1.1 28 0.9 24 0.7
750 64 3.3 51 2.3 43 1.7 36 1.2
1000 85 5.0 68 3.6 57 3.1 49 2.2
1250 106 8.1 85 6.1 71 4.7 61 3.4
1500 128 10.0 102 7.2 85 5.5 73 4.2
1750 N/R N/R 119 10.5 99 8.4 85 5.8
2000 N/R N/R 136 12.5 113 10.4 97 8.3
0HWULF(TXLYDOHQW
11°C 14°C 17°C 19°C
SIZE ÀRZ +/ ÀRZ +/ ÀRZ +/ ÀRZ +/
lpm m lpm m lpm m lpm m
500 161 0.5 129 0.3 107 0.3 92 0.2
750 241 1.0 193 0.7 161 0.5 138 0.4
1000 321 1.5 257 1.1 214 0.9 184 0.7
1250 401 2.5 322 1.9 269 1.4 231 1.0
1500 483 3.0 386 2.2 322 1.7 276 1.3
15 15
15 15
Notes:JSP JDOORQVSHUPLQXWHOSP OLWHUVSHUPLQXWH
+/ KHDGORVVIW KHDGORVVLQIHHWP KHDGORVVLQPHWHUV
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15 QRWUHFRPPHQGHG
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Table 8VKRZVDUHODWLRQVKLSEHWZHHQZDWHUÀRZ
through the boiler and the temperature difference (rise)
EHWZHHQWKHLQOHWDQGRXWOHWRIWKHERLOHU7KLVWDEOH
will enable the user to test the boiler for proper water
ÀRZ6LQFHWKHERLOHUKDVDPL[LQJV\VWHPWKDWVHQGV
a portion of the hot water from the boiler outlet to the
ERLOHULQOHWWKHZDWHUÀRZFRPLQJRXWRIWKHPL[LQJ
system will vary, depending on the return water
WHPSHUDWXUH
4.A.5 )UHH]H3URWHFWLRQ²%RLOHU
Boiler installations are not recommended in
DUHDVZKHUHWKHGDQJHURIIUHH]LQJH[LVWVXQOHVVSURSHU
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WR[LFKHDWLQJV\VWHPDQWLIUHH]HPD\EHDGGHGWR
the hydronic system provided that the concentration
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DQWLIRDPDQW:KHQDPL[WXUHLVXVHGLQFUHDVH
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KHDGORVVUHTXLUHPHQWVE\
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of system components, activation of safety devices,
HWFPD\SUHYHQWDERLOHUIURP¿ULQJAny time a
boiler is subjected to freezing conditions, and the
ERLOHULVQRWDEOHWR¿UHDQGRUWKHZDWHULVQRWDEOH
to circulate, there is a risk of freezing in the boiler
or in the pipes in the system. When water freezes,
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system, or damage to the boiler, which could result in
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PD\SURYLGHYDU\LQJGHJUHHVRISURWHFWLRQ*O\FRO
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V\VWHPRUWKH\PD\EHFRPHLQHIIHFWLYH&RQVXOWWKH
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FRQGLWLRQV
Page 20 BRADFORD WHITE CORP.
Figure 5. +\GURQLF3LSLQJ²2QH%RLOHU0XOWL7HPSHUDWXUH6\VWHP
PRIMARY/SECONDARY MANDITORY FOR ALL
VARIABLE FLOW SYSTEMS
INSTALL AIR VENTS AT HIGH POINTS IN SYSTEM
PIPING & SIZING OF EXPANSION TANK
PER TANK MANUFACTURER'S INSTRUCTIONS
DIMENSION "C" (COMMON PIPING) TO BE FOUR
PIPE DIAMETERS, MAX. (NO ELBOWS OR VALVES)
BOILER CIRCUIT PIPING MUST BE EQUAL
TO BOILER WATER CONNECTION SIZE
BOILER CIRC. PUMP SIZED FOR FLOW THROUGH BOILER
DOTTED DEVICES INDICATE ALTERNATE LOCATIONS
PUT BOILER CONTROL SENSOR IN THE SYSTEM
PUMP LOCATION FOR PUMP-MOUNTED UNITS
SYSTEM PUMP
MAKE-UP
COLD WATER
PUMP LOCATION FOR
NON-PUMP-MOUNTED UNITS
SUPPLY WHEN USING THIS PIPING STYLE.
MINIMUM BOILER INLET WATER TEMPERATURE
MUST BE AT LEAST 120°F.
C
C
C
C180°F
180°F
150°F
130°F
NOTES:
1. BOILER LOOP IN EXAMPLE IS MAINTAINED AT 180°F.
2. ZONE THERMOSTATS CAN BE INTERLOCKED WITH BOILER,
SO THAT BOILER FIRES UPON CALL FOR HEAT FROM ANY
ZONE.
3. ZONE PIPING AND INTERLOCK WIRING TO BE DESIGNED
BY SYSTEM ENGINEER.
LEGEND
CHECK VALVE
THERMOMETER
TEMPERATURE
SENSOR
GLOBE VALVE
EXPANSION TANK
WITH AIR SCOOP AND
AUTO AIR VENT
3-WAY VALVE
VALVE
CAUTION: THIS DRAWING SHOWS SUGGESTED
PIPING CONFIGURATION AND VALVING, CHECK
WITH LOCAL CODES AND ORDINANCES FOR
ADDITIONAL REQUIREMENTS.
PRESSURE REDUCING VALVE
W/ FAST FILL BYPASS
PURGE
VALVE
PUMP
6<67(05(7851
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