Brassmaster PLUS STS-400 User manual

Dealkalizing Filter
Installation / Operation
Manual
STS-400
BrassMaster and BrassMaster Plus Technical Video Library:
http://watercontrolinc.com/residential-technical-support/residential-technical-videos
BrassMaster technical videos demonstrate how to set up or remove the control module. If returning your
control module, please use the (downloadable) Module Order Form.

Installation Procedure
1. Identify installation location for water softener. Piping should be such that all household
water, with the exception of outside hydrants, flows through filter. This system and installa-
tion must comply with state and local laws and regulations.
2. Connect water piping. This unit has been supplied with a manually operated bypass device
which enables the filter to be isolated from the water service lines for maintenance and ser-
vice, and also maintain the continuity of the water supply when the filter is disconnected.
Important: Make all sweat-solder connections within 6 inches of filter before applying
threaded fittings to supplied bypass valve. Overheating may cause damage to valve. Turn
supplied bypass valve to “Bypass” position and make connections to household water lines.
Leave unit in “Bypass” position until startup procedure.
3. Connect drain line. Remove barbed drain line fitting from parts bag. Apply thread seal
tape to threads and turn into the female threaded opening on the back side of the control
valve. Connect 5/8” drain line (supplied in parts bag) to barbed end of drain line fitting and
run to a nearby drain.
IMPORTANT: It is highly recommended that a hose clamp be used to secure tubing to
drain fitting to ensure tubing from being removed during elevated pressure situations.
Be sure not to submerse drain line end into drain, as an 1 1/2” minimum air gap must be
maintained to prevent potential backflow hazard. Firmly secure at drain while maintaining a
minimum 1 1/2” air gap (See detailed drawing on back side of piping diagram).
4. Connect brine line. Connect 3/8” brine line (supplied in parts bag) to fitting on brine tank,
and on the control valve. Tighten both fittings with an adjustable wrench.
5. Install brine tank overflow line. Install overflow fitting (supplied in parts bag) into hole in
side of brine tank. An owner-supplied overflow line should then be attached and run to a
nearby drain. Failure to run overflow line could cause flooding and water damage should
the brine tank overflow.
6. Connect to electrical power source. Connect power cord to a separate 120v, 15 amp,
ground fault interrupt (GFI) outlet.
Proceed to start-up procedure.
Note: This system is not intended to be used for treating water that is microbiologically
unsafe or of unknown quality without disinfection before or after the system.

Start-Up Procedure
1. Fill the mineral tank with water
 Keep softener in BYPASS
 Press and hold the extra cycle button for 5 seconds, display will indicate BW, Backwash
cycle.
 Push extra cycle button once and let go, display will indicate BD, Brine Draw cycle.
 Push extra cycle button again and let go, display will indicate RR, Rapid Rinse cycle.
 Slowly open bypass valve and allow water to flow for 2-4 minutes. This will allow the
media in the tank to become saturated.
 Open bypass valve to the service position.
 Push extra cycle button once and let go, display will indicate BF, Brine Fill cycle.
 Allow timer to fill the brine tank for the entire time on the display. The unit will advance
to the service position when completed.
 Push extra cycle button for 5 seconds, this will start a manual regeneration from start-to-
finish. This will take approximately two hours.
Start-up procedure is now complete.
The unit is now pressurized with water and ready for service.
Proceed to setting current time of day.
Placing unit into service
Normal
Operation
Mode Icon
 While in service, the Data Display alternates between time of day,
volume remaining or days to regeneration.
 The Flow Indicator flashes when outlet flow is detected.
 The Faucet Icon flashes if a regeneration cycle has been queued.

Setting current time of day
User programming
User Programming Mode Steps (Refer to chart above for user mode indications)
1. Press the Up and Down buttons for five seconds while valve is in service. Display will enter
programming mode. (Note: Timer will discard any changes and exit programming mode if
any button is not pressed for sixty seconds.
2. Set Day Override: This setting specifies the maximum number of days between regenera-
tion cycles. System will regenerate regardless of usage if the days since last regeneration
cycle equals the day override setting. For dealkalizer filters, this setting is factory set at 3.
This will allow for the correct amount of water usage allowed between regeneration cycles.
Setting Current Time / Day
1. Press either the Up or Down buttons to adjust current time of day by one digit. Push and
hold either up or down set button to adjust current time of day display by several digits.
Start-Up Procedure
Abbreviation Parameter Description
DO Day Override The timer’s day override setting
RT Regeneration Time The time of day that the system will
regenerate (meter delayed, timeclock,
and day-of-week systems)
H Feed Water Hardness The hardness of the inlet water—
used to calculate system capacity for
metered systems
RC Reserve Capacity The fixed reserve capacity
User Programming Mode Options

User programming (cont’d)
Control programming is now complete. Press the extra cycle button, and the control will
exit from the programming mode and resume normal operation.
3. Adjust Regeneration Time: Press the Extra Cycle button to advance to next option. This
setting determines the time of day that the unit will enter the regeneration cycle. The most
common / default setting is 2:00 AM. IMPORTANT: This regeneration time should be offset
from any water softener’s regeneration time by at least 2 hours to insure adequate regenera-
tion pressure.
4. Set Water Hardness: Press the Extra Cycle button to advance to next option. For dealka-
lizer filters, this setting is factory set at 25. This will allow for the correct amount of water
usage allowed between regeneration cycles.
5. Set Fixed Reserve Capacity : Press the Extra Cycle button to advance to next option. Set
the Fixed reserve capacity for the household. This is the amount of water needed in reserve to
reach the delayed regeneration time. Standard setting is 50 gallons for each person in the
household.
Start-Up Procedure
After complete installation of unit, dilute 1/2 cup of unscented laundry bleach in 3 gallons of
water, and add to brine tank. Initiate a manual regeneration by depressing the extra cycle but-
ton. Allow the unit to complete its cycle and advance to the “Service” position. The unit is now
sanitized and ready for operation.
Sanitization of Unit

Maintenance / Warranty Information
For factory module support contact:
Water Control Corporation
7150 143rd Ave NW ● Ramsey, MN 55303
Phone: [phone] ● Fax: [phone]
www.watercontrolinc.com
BrassMaster and BrassMaster Plus Technical Video Library:
http://watercontrolinc.com/residential-technical-support/residential-technical-videos
BrassMaster technical videos demonstrate how to set up or remove the control module. If returning your
control module, please use the (downloadable) Module Order Form.
You must keep salt in the tank. The salt tank operates best when the salt level is below half full.
If the tank is filled more than that the salt pellets may "bridge". The salt pellets wedge against
each other and do not fall into the water at the bottom. Bridging will eventually provide no salt
to make brine. The softener will recharge but not recondition the media. A salt bridge can be
broken up using a broom handle or similar rod. Carefully pound it into the salt and the pellets
will collapse. After loosening the salt pellets wait 2 hours and start a regeneration. A second
recharge may be needed to fully recondition the media. You should only use sodium chloride
pellet salt for water softeners. Other types of salt (rock or snow melting) will contain dirt and
chemicals that will affect your water softener.
Salt Maintenance
All BrassMaster and BrassMaster Plus water
softeners feature the Assured Performance
Modular (APM) design. If you experience a
failure of any valve component, the brass
module can be easily removed and replaced.
Reference the BrassMaster and BrassMaster
Plus Technical Video Library on our website
(link is provided below) for detailed steps on
how to remove the module. The required
(downloadable) form to have your module
replaced is also located at this site.
Please contact your dealer or Water Control
Corporation for module support.
Nearly all serviceable
parts lie within the
removable / replaceable
APM module.
This eliminates costly and
time consuming field repairs.

Official Warranty
Water Control Corporation
BrassMaster Plus Series Water Softeners and Filters
Limited Warranty
Water Control Corporation warrants the control valve to be free of manufacturers defects for a period of 5 (five) years
from the date of installation, and the fiberglass reinforced mineral tank, and plastic brine tank, to be free from leaking due
to manufacturers defects for a period of 5 (five) years. We will, at our discretion, repair or replace defective products. This
warranty does not include any costs associated with removal of defective products, or installation of replacement products.
All replacement parts will be provided FOB Ramsey, MN. This warranty is transferable.
DISCLAIMER OF IMPLIED WARRANTIES
Water Control Corporation makes no warranties except those expressly stated in this document. To the extent permitted by
the laws of the applicable state, ALL WARRANTIES CONTAINED IN THIS DOCUMENT ARE EXPRESSLY IN
LIEU OF, AND WATER CONTROL CORPORATION EXPRESSLY DISCLAIMS, ANY AND ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
WHAT IS NOT COVERED BY THESE WARRANTIES
1. Conditions and damages resulting from any of the following:
- Wear caused by unfavorable water conditions
- Improper installation, delivery, or maintenance
- Any repair, modification, alteration, or adjustment not
authorized by the manufacturer or an authorized servicer
- Misuse, abuse, accidents, or unreasonable use
- Improper setting of any control
- Incorrect electric current, voltage, or supply
2. Warranties are void if the original serial numbers have been removed, altered, or cannot be readily determined.
3. The cost of service or service call to:
- Correct installation errors
- Instruct the user on proper use of the product
- Transport the product to the servicer
4. Any costs associated with removal of defective products, or installation of replacement products.
5. Consequential, special, or incidental damages sustained by any person as a result of the breach of these
warranties. Some states do not allow the exclusion or limitation of consequential or incidental damages, so the
above exclusion may not apply to you.

Water Control Corporation
7150 143rd Ave NW ● Ramsey, MN 55303
Phone: [phone] ● Fax: [phone]
www.watercontrolinc.com 0919