Breckwell TRADITION SERIES P23 User manual

Pellet; Stoves
23FS
OWNERS MANUAL
SAFETY NOTICE: If your appliance is not properly installed a house fire may
result. For your safety, follow the installation directions. Contact local building
or fire officials about restrictions and installation inspection requirements in
your area.
FACTORY RECOMMENDS PROFESSIONAL INSTALLATION
ALL UNITS TESTED AND
LISTED BY
ICBO TL-116 NER-QA-219
Manufactured by
National Steelcrafters of Oregon Inc.
P.O. Box 24910
Eugene, Oregon 97402
©NATIONAL STEELCRAFTERS OF
OREGON INC.

Thank you for purchasing the Breckwell Pellet
Burning Stove. You are now prepared to burn
wood in the most efficient, convenient way possible.
To achieve the safest, most efficient and most
enjoyable performance from your stove, you must
do three things: 1) Install it properly: 2) Operate it
correctly and; 3) Maintain it regularly. The purpose
1.0 INTRODUCTION
Your Breckwell P23 comes as a fireplace insert or a freestanding
pellet stove.
of this manual is to help you do all three. PLEASE
read this entire manual thoroughly before
installation and use of this pellet stove. KEEP IT
In a handy place for future reference and future
owners. Failure to follow these instructions
could result in property damage, bodily injury
or even death.
The stove will not operate using natural draft, or without a
power source for the blower systems and fuel feeding systems
and must not be burned with any type of coal (see section 3.1).
This stove has been independently tested and approved in
accordance with the relevant portions of ULC S627 CSA
B366.2-M1983 "Standard for Space Heaters for use with Solid
Fuels", UL 1482-1988 "Standard for Room Heaters", ASTM
standard El509-93, CSA C22.2 No. 3 “Electrical Features of
Solid Fuel Burning Appliances", Oregon new rules for mobile
homes (814-23-900 through 814-23-909) and installation as
a stove heater.
This appliance is designed specifically for use only with
pelletized wood, it is designed for residential installation
according to current national and local building codes as a
room heater. It is also approved as a mobile home heater
which is designed for connection to an outside combustion air
source.
This stove is designed to provide the optimum proportions of
fuel and air to the fire in order to burn free of smoke and soot.
Any blockage of the air supply to or from the stove will
seriously degrade the performance and will be evidenced by
a smoking exhausl and a sooting window. For the best
operation the ash content of the pellet fuel should be less than
1% and the calorific value approximately 8200 BTU/LB. Avoid
high ash content fuels as this will rapidly fill up the burn pot and
eventually cut off the combustion air supply.
Commercial arid industrial Installations of Breckwell
Pellet Stoves are strongly discouraged since operational
control is often not well managed In these settings.
CONTENTS
2.0 Installation
2.1 Preparation
2.2 Clearances
2.3 Combustion Air Supply
2.31 When Outside Air is Not Used
2.4 Venting
2.41 Freestanding Installations
2.42 Insert Installations
2.5 Electrical Installation
2.6 Special Mobile Home
Requirements
3.0 Operation
3.1 Proper Fuel
3.2 Pre-Startup Check
3.3 Building a Fire
3.31 Using Approved Fire Starter
3.32 Optional Hot Rod ™
3.4 Panel Controls
3.5 Damper Control
3.6 Refueling
3.7 Shut Down Procedure
3.8 Safety Features
3.9
Operating Safety Precautions
4.0 Maintenance
4.1 Ash Disposal
4.11 Vacuum Use
4.2 Cleaning
4.3 Blowers
4.4 Chimney Cleaning
4.5 Recommended Maintenance
Schedule
5.0 Trouble Shooting Guide
5.1 Fuel Will Not Feed
5.2 Fire Goes Out
5.3 Smoky Fire
5.4 No Power
5.5 Blowers Will Not Operate Properly
5.6 Noisy Operation
6.0 Replacement Parts and
Wiring Diagram
PAGE 2

2.0 INSTALLATION
2.1 PREPARATION |
Factory packaging must be removed and some minor
assembly work is required prior to installation.
Foam protective blocks must be removed from blowers and
auger motor. This is a safety precaution. The circuit board/
control panel must be unplugged and installed in the side
flashing {with insert installation). Free the power cord.
NOTE: Normally, your dealer will perform these functions.
2.2 CLEARANCES
The Breckwell P23 has been tested and listed for installation
in residential, mobile home, and alcove applications.
ThB P23 is approved for installation into masonry fireplaces.
FLOOR PROTECTION
(Minimum 22" wide x 31" deep)
Figure 1A
SIDEWALL
Also factory built, built-in, zero clearance fireplaces and mobile
home built-in fireplaces of the following description: all brands
at least 33" wide and 20%“ high. The P23 is also approved as
a built-in fireplace, as long as minimum chase size and material
specifications are maintained (see section 2.42D).
FLOOR PROTECTION (freestanding installation) minimum
22" wide by 31“ deep. The stove must be placed on a
continuous (grouted joints) non-combustible material such as
ceramic tile, cement board, brick, 3/8" asbestos millboard or
equivalent, or other approved or listed material suited for floor
protection. Check local codes for approved alternatives.
Clearances are measured from the sides, back and face (door
opening) of stove body (see figure 1A).
DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES
IN THE INSTALLATION OF THIS UNIT.
MINIMUM SIDEWALL CLEARANCES
‘WITH HORIZONTAL EXHAUST
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2.3 COMBUSTION AIR SUPPLY
For mobile home installation the stove must be connected to
an outside source of combustion air. A 1%” inside diameter
metallic pipe, either flexible or rigid should be used when
outside air is to be connected. It attaches to an outlet at the
stove’s rear {see figure 2) and its terminus should have a wind
hood or be turned 45° to prevent overdraft when located on
windy side of home. In some cases rodent guards are
required.
P-23FS REAR VIEW _____
(FREESTANDING INSTALLATION)
Sources of Outside Combustion Air
A. In fireplaces
1. Ash cleanout door
2. Masonry fireplaces only — hole drilled in rear of firebox
(when fireplace is on an outside wall)
3. Top of chimney (see figure 10).
B. For freestanding installations
1. Hole in floor near stove rear
2. Hole in wall behind stove
REAR VIEW P23 — INSERT INSTALLATION
Figure 2B
[ ' g-ai WHEN 0UT8IPE AIR IS NOT U$EP
If outside air is not used, it is important that combustion air is
easily available to the inlet. In insert installations, flashing
vents should not be restricted. The flashing should not seal
the fireplace face.
The Breckwell P23 is certified for use with listed TYPE L vent,
3" or 4" diameter in size. The stove was tested with Simpson
Duravent brand. Class “A" chimney is not required. An L-vent
adapter is provided with the stove.
Refer to the instructions provided by the vent manufacturer,
especially when passing through a wall, ceiling or roof.
Do not connect this unit to a chimney flue serving another
appliance.
Do not install a flue damper in the exhaust vent of this unit.
This is a pressurized exhaust system. The pipe joints should
be sealed to insure consistent performance and avoid smoke
spillage.
PAGE 4

Equivalent Vent Length (EVL)
The longer the run of pipe in your installation {both with inserts
and freestandings), the more restriction there is In the system.
Therefore, larger diameter pipe should be used. Here is how
you determine whether 3‘ or 4" should be used in your
installation.
If you have over 15 feet of equivalent vent length, we
recommend the use of 4" pipe.
To calculate EVL, use the following conversions:
90° elbow or “T" =5 equivalent feet
45° elbow = 3 equivalent feet
Horizontal Pipe Run = 1 equivalent foot per actual foot
Vertical Pipe Run = 0.5 equivalent feet per actual foot
NOTE: At altitudes above 3,000 feet, we suggest the use of
4“ diameter vent at an EVL of 7 feet.
2.41 FREESTANDING INSTALLATIONS
A. Assembling PEDESTAL SET
Follow instructions inside Breckwell P23 Pedestal Set (A-P23-P).
(see figure 3)
B. HORIZONTALLY THROUGH WALL (see figure 4)
NOTE: Follow L-Vent Chimney manufacturer’s instructions.
1. Position stove, adhering to clearances shown in section 2.0.
2. Locate position of hole in wall, directly behind stove’s
exhaust vent (see figure 2).
3. Install L-Vent wall thimble per L-Vent manufacturer’s
instructions.
4 Attach enough pipe to penetrate and extend at least 6”
beyond exterior waits. An eight foot vertical pipe run is
suggested where possible to reduce the possibility of
smoke leakage in the event of a power failure.
5. Attach L-vent adapter to rear exhaust. Seal with metallic
tape.
6 Attach cap and seal outside wall thimbles with non¬
hardening waterproof mastic.
7. Termination should not be located such that hot exhaust
gases can ignite trees, shrubs, grasses, or be a hazard to
children. Exhaust gases can reach temperatures of 500°F
and cause serious burns if touched. Locate termination: a)
not less than 3 feet above any forced air inlet located within
10 feet; b) not less than 4 feet below or horizontally from,
or one foot above any door, window or gravity air inlet into
any building; c) not less than two feet from an adjacent
building and not less than 7 feet above grade when located
adjacent to a public walkway.
Figure 4
PAGE 5

C. VERTICALLY WITH NEW CHIMNEY SYSTEM
(see figure 5)
NOTE: Follow L*Vent Chimney manufacturer’s instructions
1- Attach L-vent adapter to rear exhaust. Attach 90° elbow or
cleanout TEE (recommended). If you wish to center chimney
system, position elbow or TEE at 45° angle (see figure 5).
Attach a 45° elbow.
IE* MINIMUM CLEARANCE
. 45 DEG. ELBOW
P-23 REAR VIEW
(CENTERED EXHAUST INSTALLATION)
VERTICALLY WITH NEW CHIMNEY
Figure 5
2. L ocate stove, drop plumb bob to center of flue outlet, mark
point on ceiling. Install ceiling support and L-Vent pipe per
L-Vent manufacturer’s instructions.
3. A lways maintain 3” clearance from combustible materials.
When passing through additional floors or ceilings always
install firestop spacer.
4. A fter lining up for hole in roof, cut either round or square
hole in roof, always 3" larger all the way around pipe. Install
upper edge and sides of flashing under roofing materials,
nail to the roof along upper edge. Do not nail lower edge.
Seal nail heads with non-hardening waterproof mastic.
5. A pply non-hardening, waterproof mastic where the storm
collar will meet the vent and flashing, slide storm collar
down until it sets on the flashing, seal and install cap.
RECOMMENDED METHOD
VERTICALLY USING EXISTING CLASS "A" CHIMNEY
Figure 6
D. VERTICALLY INTO EXISTING CHIMNEY SYSTEM
(see figure 6)
Follow steps 1 and 2 in previous section (2.41 C), then attach
to existing system.
Adapters are available to adapt from 3” L Vent to 6" or 8" Class
A chimney. As an alternative, 3" or 4" L Vent can be run inside
existing chimney to termination. This is the preferred method.
Follow guidelines for equivalent vent length.
[2.42 INSERT INSTALLATION^
Insert installations must be vented with 3" or 4" pipe. Pipe may
be single wall stainless steel flexible pipe. Vent may terminate
within chimney beyond a blanking plate or extend to the
chimney top. See section 2.3 for outside air access information.
The fireplace and chimney should be cleaned thoroughly
before starting installation. We suggest painting the interior of
particularly old and dirty fireplaces to seal any odors. In zero-
clearance fireplace installations, when the fireplace opening is
above the floor or raised hearth, the adjustable “Breckwell P23
Z-C skirt” can be used to bridge the gap between hearth and
stove bottom (see figure 7).
PAGES

A. ASSEMBLING FLASHING SET
Follow instructions packed with P23 Flashing Set (A-P23-F).
(see figure 8)
B. WHEN VENT PIPE EXTENDS TO CHIMNEY TOP
1. You will need a pipe length equal to the chimney height
(from hearth) plus six inches. If outside combustion air is to
be used, you will need a pipe length (see section 2.3) equal
to the chimney height plus 12 inches.
2. Attach cerablanket wrap, which comes with stove, to that
end of vent pipe that will connect to stove. Use 12" lengths
of light gauge metal wire (not included) or metallic tape. This
is to protect interior components from excess heat.
3. Set insert on hearth, adjust leveling bolts on rear sides, slide
in far enough to attach vent pipe (and combustion air pipe
if used). Use RTV, metallic tape, and/or self tapping screws
to assure tight connection.
4. Attach flashing (see figure 8), route power cord out the side
nearest a 120V recepticle. Slide in insert.
5. Measure and build chimney top. Cut out holes for vent pipe
(and combustion air pipe if used). Install and seal with non¬
hardening mastic to prevent water leakage. Install vent cap.
C. WHEN VENT PIPE EXTENDS THROUGH CHIMNEY
BLANKING PLATE
1. You will need a pipe length that extends 12" above the
blanking plate. NOTE: This installation is optional but not
recommended. Outside combustion air cannot be drawn
from chimney cavity in this installation.
2. Attach cerablanket as in section B.
3. Measure and build blanking plate. Cut out hole for vent pipe
(and combustion air intake pipe, if used). Install and
carefully seal blanking plate as in previous step 5. Failure
to properly seal may result in smoke spillage.
4. Slide vent pipe (and intake pipe if used) up through blanking
plate hole, leaving enough to grab and pull down.
5. Set insert on hearth, complete steps 4 and 5 in 2.42B. Be
sure to seal where pipe passes through blanking plate.
NOTE: FOLLOW METAL CHIMNEY
INSTALLATION INSTRUCTIONS
FIREPLACE INSERT
SIDE ELEVATION
VENT SYSTEM
NOTE WHEN
MANTLE EXTENDS
MORE THAN 6‘
FROM FIREPLACE
FACE A IF MIN.
DIMENSION MUS T
BE MAINTAINED
FROM STOVE TOP
TO BOTTOM OP
MANTLE.
EXHAUST
PIPE
INSTALLATION J
TOP PLATE
(SEAL TO CHIMNEY TOP WITH
NON-HARDENING MASTIC]
EXTENTIONTO CHIMNEY
TOP OPTIONAL
(REQUIRED IN MOBILE
HOME ANO ZERO-
CLEARANCEFIREPLACES.
RECOMMENDED INAU
FIREPLACES.)
3 OR 4 INCH STAINLESS
STEEL SINGLE WAU.
pipa
BUNKING WAU PLATE
(SEAL WITH NON¬
HARDENING MASTIC).
CHIMNEY NEEDONLY
EXTEND 12‘ABOVE
BLANKING PUTE.
(Opforal, notracommaided)
VCERA8UNKET
LEVEUNG BOLTS (M'J
Figure 9
D. A S A BUILT-IN FIREPLACE
Figures 11A & 11B describe a P23 installation vented into-
either a special chase built outside an outer wall or a false
inside wall. This is especially suited for new construction
or remodeling. The chase dimensions shown are
mlnlmums and must be maintained.
PAGE 7

3.0 OPERATION
THIS STOVE IS APPROVED FOR BURNING PELLETIZED
WOOD FUEL ONLY! Factory-approved pellets are those 1/4”
or 5/16" in diameter and not over 1 “ long. Longer or thicker
pellets sometimes bridge the auger flights which prevents
proper pellet feed. Burning wood in forms other than pellets
is not permitted. It will violate the building codes for which the
stove has been approved and will void all warranties. The
design incorporates automatic feed of the pellet fuel into the
fire at a carefully prescribed rate.Any additional fuel introduced
by hand will not increase heat output, but may seriously impair
the stove’s performance by generating considerable smoke.
Do not bum wet pellets. The stove’s performance depends
heavily on the quality of your pellet fuel. Avoid pellet brands
which display these characteristics:
a. Excess Fines — “fines” is a term describing crushed pellets
or loose material that looks like sawdust or sand. Pellets can
be screened before being placed in hopper to remove most
fines.
b. Binders — Some pellets are produced with materials to hold
them together, or bind them.
d. Push on/off switch to “ON” position. Make sure you don't push
switch beyond “ON” to “High Fan”. Blowers will come on. Set
fuel control knob to medium or high. Push “AUGER” button.
e. After auger begins feeding pellets, readjust damper (see
section 3.6)
NOTE: Auger will not begin feeding pellets until the firebox
reaches a preset temperature level (about 10-15 minutes).
3.32 Using an optional Hot Rod ™ automatic fire starter:
a. Fill hopper and clean burn pot.
b. Push on/off switch to on position.
c. Prime auger by pressing manual feed switch until pellets
start to drop in burn pot.
d. Set fuel control knob to “C” setting.
e. Open damper 'A' and press ’auger" button.
f. Fire should start within 5 minutes. When fire is well
established pull out damper V4“.
g. Wait 15 minutes, set fuel control and damper to desired
setting.
NOTE: In the event of power failure shut stove "off", wait 15
seconds and repeat startup procedure.
c. H igh ash content — Poor quality pellets will often create
smoke and dirty glass. They will create a need for more
frequent maintenance. You will have to empty the bum pot
and ash pan plus vacuum the entire system more often.
Poor quality pellets could damage the auger. National
Steelcrafters of Oregon, Inc. cannot accept responsibility
for damage due to poor quality pellets. Your dealer can
recommend a good quality pellet in your area.
| 3.2 PRE-START-UP CHECK]
Clean firebox of all residue ash. Remove imitation log set, if
in use. Then remove bum pot and dump ash, making sure no
air holes are blocked. Ash should be placed in a metal
container with lid. Replace burn pot. Clean door glass if
necessary ( a dry cloth is usually sufficient). Check fuel in
hopper and refill if necessary.
NOTE: Hopper capacity is approximately 50 lbs.
3.3 BUILDING A FIRE I
NOTE: During the first few fires, your stove will emit an odor
as the high temperature paint cures or becomes seasoned to
the metal. Maintaining smaller fires will minimize this. Avoid
placing items on stove top during this period as paint could be
affected.
3.31 Using Approved Fire Starter
a. Check to make sure power cord from stove is plugged in.
b. Push damper control rod (located on left side of stove) all
the way in.
c. Fill burn pot by hand or by pressing “MANUAL FEED' 1 switch
on control panel (see figure 1 2) to just below bottom row of
air holes. Add approved fire starter (see section 3.92j), light
and close door. Keep door tightly closed during operation.
3.4 PANEL CONTROLS
The blowers and automatic fuel supply (auger) are controlled
from a panel on the left side of the stove. The ON-OFF-HIGH
FAN switch turns the blowers on. The “AUGER” button
activates the automatic feed system. When the green light is
on, there is power to the auger circuit. The auger will not begin
feeding pellets until the firebox has warmed up to a preset
temperature. In case of a power outage lasting more than
three to six seconds, this button must be pushed to re-engage
the auger. There are four fuel feed settings. On "Low" the feed
rate is approximately 0.75 to 1.5 lbs. per hour. On "B" feed rate
is 2 to 2V4 lbs. per hour. On "C" feed rate is 3 to 3’/z lbs. per
hour. On "High” the feed rate is approximately 4.5 to 5.3 lbs.
per hour.
CAUTION: The “HIGH” setting is designed for temporary
use only. If used for extended periods, It can shorten the
life expectancy of the unit's com¬
ponents. Avoid use at this setting
for more than one or two hours at
a time.
The convection blower speed varies
directly with feed rate. The “High
Fan” switch overrides this variable
speed function. It will set the
convection blower speed to high at
any feed rate setting.
The "MANUAL FEED” switch allows
you to add fuel to the burn pot
automatically, CAUTION: Do not
use this control during normal
opera-tlon as It could smother
the fire and lead to a dangerous
condition (see section 3.92 a).
During normal operation, this switch
will be off.

3.5 DAMPER CONTROL |
The damper control rod on the stove's lower left side adjusts
the combustion air. This control is necessary due to the varied
burn characteristics of individual installations, different pellet
brands and pellet feed rates. It allows you to improve the
efficiency of your stove. Providing correct combustion air will
reduce the frequency of cleaning your glass door and prevent
the rapid build-up of creosote inside your stove and chimney.
You should adjust the damper based on the fire’s appearance.
Alow, reddish, dirty fire can be improved by pulling the damper
out slightly. A “blow torch" fire can be improved by pushing the
damper in a bit.
As a general rule, on “LOW” the damper should be in farther.
On higher feed rates, the damper should be more open.
Through trial and error, you will find the best settings. Consult
your dealer if you need help.
NOTE: On ‘‘LOW”, damper should be out approximately
1/8"-1/4”. If damper is out too far, it can cause the fire to go
out.
3.6 REFUELING
We recommend that you not let the hopper drop below 'A full.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT
WHEN REFILLING. DO NOT OVERFILL HOPPER. Unlike
liquids in a tank, pellets do not drain evenly into the auger.
Bridging across the opening can occur. Pellets can hang up on
the hopper sides. Occasional "stirring” the hopper can help.
NOTE: USE CARE WHEN CLOSING HOPPER DOOR TO
AVOID INJURY TO FINGERS OR HAND.
[ 3.7 SHUT DOWN PROCEDUREl
Turning the Breckwell off is a matter of pressing the on/off
control panel switch to oft The blowers will continue to
operate until internal firebox temperatures have fallen to a
preset level.
3.8 SAFETY FEATURES
a. If there is a power outage longer than a few seconds, the
auger will not operate once power is restored. This prevents
pellets from being fed to a non-burning burn pot. Pressing
the auger button on the panel control will reactivate the
auger circuit. The blowers will come on when power is
restored to evacuate the combustion chamber of gases and
stay on until stove is switched off.
b. In case of a malfunctioning convection blower, a high
temperature thermodisk will shut down the auger, preventing
the stove from overheating.
c. If the combustion blower fails, an air pressure switch will
shut down the auger.
3.9 OPERATING SAFETY PRECAUTIONS
a. If you notice a smoldering fire (bum pot full but no visible
flame) AND a heavy smoke build-up In firebox, pull plug
on unit. Do not open the door, change the damper
setting, or tamper with any controls on stove. Wait 15
minutes or until firebox clears, open door, plug unit back in
and restart fire as instructed in sections 3.2 and 3.3)
b DO NOT STORE OR USE FLAMMABLE LIQUIDS,
especially gasoline, in the vicinity of your Breckwell Stove.
Never use a gas or propane torch, gasoline, gasoline-type
lantern fuel, kerosene, charcoal lighter fluid or similar fluids
to start or “freshen up" a fire in this heater.
c. WARNING: DO NOT OVERFIRE THIS STOVE. This may
cause serious damage to your stove and void your warranty.
It also may create a fire hazard in your home. Though
extremely unlikely, IF ANY EXTERNAL PART OF THE UNIT
BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately
press "off switch on control panel.
d. KEEP ALL HOUSEHOLD COMBUSTIBLES, SUCH AS
FURNITURE, DRAPES, TOYS, ETC. A CONSIDERABLE
DISTANCE FROM THE OPERATING STOVE.
e. Maintain proper ventilation. It is important that adequate
oxygen be supplied to the fire for the combustion process.
Modern houses are often so well insulated, it may become
necessary to open a window slightly or install an outside air
vent to provide sufficient combustion air.
f. Since heating with a solid fuel fire is potentially hazardous,
even with a well made and thoroughly tested stove, it would
be wise to install strategically placed smoke detectors and
have a fire extinguisher in a convenient location, near an
exit.
g. Do not open stove door when operating unless necessary.
This will create a dirty, inefficient burn and could allow
smoke spillage or sparks to escape. Also, the auger will shut
down.
h. Do not permit operation by young children or those
unfamiliar with stove’s operation.
L Do not service or clean this appliance without
disconnecting power cord.
j. Use only approved firestarters. These include gelled alcohol
types and solid types with wax as an additive. Do not use
solid types with paraffin, or liquids like barbecue lighter fluid,
gasoline or rubbing alcohol. Do not use a gas or propane
torch to light your stove.
PAGE 10

4.0 MAINTENANCE
FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS
INDICATED CAN RESULT IN POOR PERFORMANCE AND
SAFETY HAZARDS.
4.1 ASH DISPOSAL)
Remove ashes periodically as they fill the firebox. To remove
ashes:
a. Make sure fire is out and firebox is cool.
b. Remove imitation log set, if in use. Remove burn pot by
grasping and pulling straight out.
c. Empty ashes from burn pot into metal container. Scrape
burn pot with cleaning tool.
d. Use small shovel or vacuum to remove ashes (WARNING:
make sure ashes are cool to the touch before using a
vacuum).
e. Replace burn pot. Make sure it is level and pushed all the
way back in when it is reinstalled.
NOTE: Inspect burn pot periodically to see that holes have not
become plugged. If so, clean thoroughly.
Ashes should be placed in a metal container with a tight fitting
lid. The closed container of ashes should be placed on a non¬
combustible surface or on the ground, well away from all
combustible materials pending final disposal. If ashes are
disposed of by soil burial or otherwise locally disbursed, they
should be retained in the closed container until all cinders
have thoroughly cooled.
4.11 VACUUM USE I
If a vacuum is used to clean your unit we recommend using
a vacuum designed for ashes (Love-Less Ash Vac is one
brand). Some regular vacuums and shop vacs leak ash into
the room.
4.2 CLEANING
A. Heat Exchange Tubes — The Breckwell is designed with
a built-in heat exchange tube cleaner. This should be used
every two or three days to remove accumulated ash on the
tubes, which reduces heat transfer. Insert the handle end
(with hole) of cleaning tool on to cleaning rod. (see fig. 13)
Move backwards and forwards several times. Leave tube
cleaner at rear of stove.
B. Interior Chambers — Four (4) cover plates in the firebox
can be removed for periodic cleaning (see figure 14). All four
doors allow access to the chamber surrounding the firebox.
Periodically, you must vacuum ashes from this chamber. In
some cases you will need to remove creosote which can
accumulate rapidly under certain conditions. A small wire
brush can be used. It is important to remove this creosote
since it is highly combustible. INSPECT BEHIND THESE
COVER PLATES AT LEAST ONCE PER HALF TON OF
PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW
ASHES AND CREOSOTE ACCUMULATE WITH YOUR
OPERATING PRACTICES.
NOTE: Cover plate screws need to be snug only. Hand
tight Is normally sufficient.
a Cleaning — Over a period of time, ashes or dust may
collect on the blades of both the combustion blower and
convection blower. Periodically the blowers should be
vacuumed clean as these ashes can impede performance.
Creosote can also accumulate in the combustion blower.
This needs to be brushed clean. The convection blower is
accessed by removing the stove’s left side panel. The
combustion blower is accessed through door C (see figure
14). The convection blower is on the left (facing stove),
combustion blower on the right.
NOTE: Be careful when cleaning not to dislodge balancing clip
on convection blower, or bend fan blades. Some stove
owners lightly spray an anti-creosote chemical on the fire to
help reduce creosote formation within the stove.
b. Oiling — Blower manufacturers suggest oiling annually.
See figure 15 for lubrication points. Use SAE 20W motor oil.
Limit to one or two drops.
) 4.4 CHIMNEY CLEANING)
a. Creosote Formation — When wood is burned slowly, it
produces tar and other organic vapors which combine with
expelled moisture to form creosote. The creosote vapors
condense in the relatively cool chimney flue of a newly
started fire or from a slow burning fire. As a result, creosote
PAGE 11

residue accumulates on the flue lining. When ignited, this
creosote makes an extremely hot fire which may damage
the chimney or even destroy the house. Despite their high
efficiency, pellet stoves can accumulate creosote under
certain conditions.
b. Fly Ash — This accumulates in the horizontal portion of an
exhaust run. Though noncombustible, it may impede the
normal exhaust flow. It should therefore be periodically
removed.
c. Inspection and Removal — The chimney connector and
chimney should be inspected at least monthly during the
heating season to determine if a creosote or fly ash build¬
up has occurred.
If creosote has accumulated, it should be removed to
reduce the risk of a chimney fire. Inspect the system at the
stove connection and at the chimney top. Cooler surfaces
tend to build creosote deposits quicker, so it is important to
check the chimney from the top as well as from the bottom.
The creosote should be removed with a brush specifically
designed for the type of chimney in use. A qualified chimney
sweep can perform this service. It is also recommended
that before each heating season the entire system be
professionally inspected, cleaned, and repaired if necessary.
To clean the chimney, you can detach the vent at the
combustion blower transition. Make sure you reattach and
seal chimney connection.
14.5 RECOMMENDED MAINTENANCE SCHEDULE)
Use this as a guide under average use conditions.
Dally
Twice
WeeMy
Mommy
Of par 14 ion
Annuity
Bum pot
ettuwl
emptied
Clean Glass
wiped
Combustion Chamber
Druilied
Firebox
emptied
Exhaust Passage
vacuumed
Heat Exchange Tubes
two
pa«fl05
Combustion Blower
Blades
vacuufned
bruahBd
Fan Motors
onad
Vent System
cleaned
Gaskets
m6pecied
Gasket around door and door glass should be inspected and
repaired or replaced when necessary (see section 6.0).
5.0 TROUBLE-SHOOTING GUIDE
When your stove acts out of the ordinary, the first reaction is
to call for help. This guide may save time and money by
enabling you to solve simple problems yourself. Problems can
be due to only five factors: 1) poor fuel; 2) poor operation or
maintenance; 3) poor installation; 4) component failure; 5)
factory defect. You can usually solve those related to 1 and 2.
Your dealer can solve those in 3, 4 and 5. Refer to figures 15
and 16 to help locate indicated parts.
REMEMBER: Pull plug before servicing, unless otherwise
instructed.
[ 5.1 FUEL WILL NOT FEEDj
1. Check for fuel in hopper. If stove runs out of fuel, pellets will
not feed once hopper is reloaded until auger fills with pellets.
This takes several full turns of the auger. Hold manual feed
switch on for four minutes.
2. Push "auger" button. Green light should come on.
3. Check for auger jam. Push the manual feed switch. If you
can hear the auger motor trying to run but no pellets fall into
burn pot you may have a jammed auger. Contact your dealer.
4. If auger motor is not working, and there is power to the
system (green light is on) the auger thermodisk may be stuck
in open position. Check the thermodisk with continuity tester.
Auger thermodisk closes with heat rise. If problem persists,
call dealer.
5. If vacuum in the stove is lost, an air switch shuts off the
auger. Inspect for source of lost vacuum. Faulty door seal will
cause this.
6. If a stove set at "HIGH" is suddenly switched to “LOW", a
temporary overheat condition may occur. This condition may
stop the auger and cause the green light to go off. Press the
“OFF switch and the "HIGH FAN” switch. Allow stove to cool
down and restart as instructed in sections 3.2 and 3.3.
[ 5.2 FIRE GOES OUT|
(assuming auger is feeding and there is ample fuel in hopper
and burn pot)
1. Check for blockage in combustion air inlet, burn pot and
exhaust.
2. Large pellets feed more slowly. It is sometimes difficult to
maintain a fire on low. If this problem recurs, call your dealer.
3. Check to see if combustion blower is operating.
4. Damper may be out too far.
| 5.3 SMOKY FIR^ (see section 3.6 first)
(reddish flame, soot deposits on door glass)
1. Check door and door glass gasket. Door should be tightly
sealed. Replace gasket if necessary.
2. Check that burn pot is Installed properly and holes are not
plugged.
3. Check for blockage in combustion air inlet, burn pot and
exhaust.
4. Check quality of fuel (see section 3.1).
5. Adjust slide damper (see section 3.6).
| 6.4 NO POWER |
1. C heck power supply to stove.
| 5.5 BLOWERS WILL NOT OPERATE PROPERLY!
1. Check power supply.
2. Check blower thermodisk with continuity tester. Blower
thermodisk closes with heat rise.
3. Check combustibn blower for creosote or ash buildup.
I 5.6 NOISY OPERATION
1. Identify source of noise (i.e. which motor)
2. Adjust tension of blower mounting screws if vibrating noise.
3. Check for dirty or unbalanced impeller wheel on blowers if
clanging noise.
4. Oil convection blower with SAE 20W motor oil. (1-2 drops
only)
PAGE 12

CRCWI KMC
UGH TOP. THEmOOSX
WT21 \
■ f '1
awustx*
8U*ER\
w
CKCUT SURD
(FREE SIMONS)
«T21
west ncaioasK
earn
REAR VIEW - P-23
Figure 15
6.0 REPLACEMENT PARTS
COMBUSTION
AIR SOURCE
SIDE CUTAWAY - P-23
Contact an Authorized Breckwel! Pellet Stove Dealer to
obtain any of these parts
CIRCUIT
BOARD
lOLEX CONNECTOR
(MALE ENQ)
Item
Spring Door Handle
Black Knob (damper)
Door Glass
Window Clips
Door Gasket (five feet)
Window Gasket (five feet)
Circuit Board/Control Panel
Convection Blower (P23)
Combustion Blower
Auger Gear Motor (1 RPM)
High Temp Thermodisk (T21)
Auger/Blower Thermodisk (T22)
Burn Pot «
Cleaning Tool s
Furnace Cement (2-Oz.)
Air Switch
AUGER
THERMODISK/
V <»°T2>
BLOWER
THERMODISK
(80T22)
I FIRESTARTERI
/ HIGH TEMP
TR6RMOOISK
(wrst)
FLOW
SWflTCHy
“HOT ROD“
COMBUSTION
BUDWER
POWER
SUPPLY?
CONVECTION
BLOWER
TERMINAL
STRIP
Imitation Firelog Set
Extended Flashing Set
Zero Clearance Skirt
Hot Rod ™ Automatic Firestarter (A-HR)