brevini Dana E Series Manual

®
Installation and Maintenance Manual
December 2022
IMM-0017EN
Gearmotors E Series

CONTENTS
The official language chosen by the Product manufacturer is English. No liability is assumed as a result of translations in
other languages not in compliance with the original meaning. In case of conflicting language versions of this document, the
English original prevails. Dana shall not be liable for any misinterpretation of the content here into. Photos and illustrations
might not represent the exact product.
© Copyright 2022 Dana Incorporated
All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth-
erwise, without prior written approval.
THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.
DISCLAIMER

3IMM-0017EN - Installation and Maintenance Manual Dana Incorporated
CONTENTS
1 VERSION TRACKING ....................................................................................................................... 5
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS ..................................................................... 5
2 HOW TO USE THIS MANUAL .......................................................................................................... 6
3 UNIT DESIGNATION ......................................................................................................................... 7
3.1 DETAILED UNIT DESIGNATION ........................................................................................................... 7
3.2 NAMEPLATE UNIT DESIGNATION ...................................................................................................... 8
4 PART LIST OF STANDARD TYPE GEAR UNITS ............................................................................. 9
4.1 E....00 TYPES ....................................................................................................................................... 9
4.2 E....01 TYPES ..................................................................................................................................... 10
4.3 E....02 TYPES ..................................................................................................................................... 11
4.4 E....03 TYPES ..................................................................................................................................... 12
4.5 E...04 TYPES ...................................................................................................................................... 13
4.6 E....05 TYPES ..................................................................................................................................... 14
4.7 E....08 TYPES ..................................................................................................................................... 15
4.8 ET...00 TYPES .................................................................................................................................... 16
4.9 ET...01 TYPES .................................................................................................................................... 17
4.10 ET...02 TYPES .................................................................................................................................... 18
4.11 ET....03 TYPES ................................................................................................................................... 19
4.12 ET...04 TYPES .................................................................................................................................... 20
4.13 ET...05 TYPES .................................................................................................................................... 21
4.14 ET....08 TYPES ................................................................................................................................... 22
5 SAFETY ........................................................................................................................................... 23
5.1 INTENDED USE .................................................................................................................................. 23
5.2 IMPROPER USE ................................................................................................................................. 23
5.3 SAFETY INSTRUCTIONS ................................................................................................................... 24
5.3.1 GENERAL SAFETY INSTRUCTIONS................................................................................................... 24
5.4 TIGHTENING TORQUES .................................................................................................................... 26
5.5 CASE OF FIRE .................................................................................................................................... 26
5.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT................................................... 26
5.5.2 UNSUITABLE EXTINGUISHING AGENTS ........................................................................................... 26
6 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED ............. 27
6.1 TRANSPORTATION ............................................................................................................................ 27
6.2 STORAGE ........................................................................................................................................... 27
7 INSTALLING THE GEAR UNIT ....................................................................................................... 28
7.1 BEFORE YOU START ......................................................................................................................... 28
7.2 CHECK THE SHAFT DIMENSIONS TO FIT ........................................................................................ 28
7.3 CHECK THE AMBIENT TEMPERATURE ............................................................................................ 28
7.4 CHECK THE VOLTAGE SUPPLY ....................................................................................................... 29
7.5 CHECK THE MOUNTING POSITION .................................................................................................31
7.6 USE THE BREATHER PLUG .............................................................................................................. 31
7.7 CHECK THE OIL LEVEL ..................................................................................................................... 31
7.8 CHECK SHAFT ENDS AND MOUNTING FACES ............................................................................... 31
7.9 COVER ABRASIVE AMBIENT ............................................................................................................. 32
7.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......................................... 32
8 MECHANICAL INSTALLATION ...................................................................................................... 33
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER ....................................................................... 34
8.2 SHAFT TIGHTENING TORQUES ........................................................................................................ 35
8.3 ADVISED SHAFT DIMENSIONS AND ACCESSIORIES ..................................................................... 36
8.4 TORQUE ARM CONNECTION ........................................................................................................... 37
8.5 FITTING OUTPUTSHAFT ELEMENTS ................................................................................................40
8.6 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 40
8.7 FITTING COUPLINGS ........................................................................................................................ 41

4
CONTENTS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
9 MAINTENANCE & INSPECTION .................................................................................................... 42
10 LUBRICATION ................................................................................................................................ 43
10.1 OIL TYPES .......................................................................................................................................... 43
10.2 CHANGING THE OIL .......................................................................................................................... 44
10.3 MOUNTING POSITIONS .................................................................................................................... 45
10.4 OIL QUANTITIES ................................................................................................................................ 46
11 TROUBLESHOOTING GUIDE ........................................................................................................47
12 DISPOSAL ....................................................................................................................................... 50
12.1 DISPOSAL OF OIL .............................................................................................................................. 50
12.2 DISPOSAL OF SEALING .................................................................................................................... 50
12.3 DISPOSAL OF METAL ........................................................................................................................ 50

5Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
1 VERSION TRACKING
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS
File name Revision Date Changes description
IMM-0017EN_Rev.00 Gearmotors E
Series 00 17/10/2022 - Changed layout
IMM-0017EN_Rev.01 Gearmotors E
Series 01 07/12/2022 - Updated "Use the breather plug" page 31
Models
Gearmotors E Series

6Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
2 HOW TO USE THIS MANUAL
Take attention to the following safety and warning signs for proper understanding and quick reference.
Table 1:
Hazard pictograms
Table 2:
The operating instructions contain important information to ensure;
• Trouble-free operation
• Fulfilment of any rights to claim under guarantee
The operating instruction must be kept close to the gearbox and must be available in case it is needed.
This operating instruction is written for E series gear units and is applicable only for E series. If any different type of gearbox is
used please ask Dana Motion Systems Italia S.r.l. for the operating instructions of that type.
This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application
and modified gear units ask Dana Motion Systems Italia S.r.l. for validity.
This manual does not cover 94/9/EC compatible gearboxes. For 94/9/EC contact Dana Motion Systems Italia S.r.l..
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Indicates an imminently hazardous situation which, if
not avoided, could result in death or serious injury.
Indicates a situation which, if not avoided, may result
in damage to components.
Indicates information which may make product service
easier to perform.
NOTE:
Important Information.
General danger
Electric current
Moving parts
NOTE:
EC Machinery Directive:
Within terms of the EC machinery directive 2006/42/EC, the gearboxes are considered as not autonomous machine, but
as a component to install in machines.
Operation is prohibited within the area of validity of the EC directive, until it has been determined that the machine, in
which this product is installed, corresponds to the regulations within this directive.
DANGER
WARNING
CAUTION
NOTICE

7Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
3 UNIT DESIGNATION
3.1 DETAILED UNIT DESIGNATION
NOTE:
Detailed E series gear units designation for ordering
(This Designation is different from the short nameplate designation)
Brake
01 -10 Nm
02 -25 Nm
04 -40 Nm
05 -50 Nm
Gearbox Type
E serie
Input Type
N :IEC B5 / B14 Flange without Motor
V :IEC B5 / B14 Flange with Motor
T :Without Motor
Housing Size
Output Shaft Option
00 :Hollow Shaft Output
01 :Solid Output Shaft
02 :Solid Output Shaft and with Flange
03 :Flanged and Hollow Shaft Output
04 :With Double Shaft Output
05 :Double Flanged and Double Output Shaft
*06:With Shaft Extension on the Motor Fan Cover Side
**07:With Double Input Shaft
08: Double Flanged and Hollow Output Shaft
10 -100Nm
20 -200 Nm
30 -300 Nm
40 -400 Nm
Motor Size
For EV types For EN Types
Pole Number
90S / 4
Frame Lenght
Motor size
A06 : 63 B5 A10:100 B5 A20 : 200 B5
B06 : 63 B14 B10:100 B14 A22 : 225 B5
A07 : 71 B5 A11:112 B5 A25 : 250 B5
B07 : 71 B14 B11:112 B14 A28 : 280 B5
A08 : 80 B5 A13:132 B5 A31 : 315 B5
B08 : 80 B14 B13:132 B14
A09 :90 B5 A16:160 B5
B09 :90 B14 A18:180 B5
EN050.00-07
ET050.00-07
E V 063 . 01 - 90S/4 - L05
E.030, E.040, E.050, E063, E.075, E.080, E.100, E.125.

8
UNIT DESIGNATION
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
3.2 NAMEPLATE UNIT DESIGNATION
A sample name plate for E Series
Abreviations:
Serial N.: Serial Number
M.Pos.: Mounting Position
Type Designation;
A - Type
B - Output Shaft
C - Motor Type
NOTE:
Nameplate unit designation is a short abbreviation from the detailed designation.
M. Pos.:
:Oil
Ratio:
:Type
rpm.:Speed
Power : kW
MADE IN TURKEY
Serial N.:
Oil Qty : lt.
EV080.00-90S/4
100536041
1.1 62
23 M1
ISO VG320
(Synthetic Oil) 0.6
EV080.00-90S/4
ABC

9Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4 PART LIST OF STANDARD TYPE GEAR UNITS
4.1 E....00 TYPES
IMPORTANT:
Standard E...00... type basic part diagram. Parts may differ for special applications.
1
2
3
4
5
6
7
8
11
10
9
12
13
14
15
16
17
1819
Standard Part List
1OilSeal
2Bolt
3SideCover
4O-ring
5Bearing
6WormWheel
7Bearing
8Housing
9ClosingCap
10 Circlips
11 Bearing
12 Seal
13 Oil Plug
14 Worm Gear
Standard Part List
15 Bearing
16 O-Ring
17 Input Flange
18 Bolt
19 Seal
Standard Part List

10
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.2 E....01 TYPES
3
4
5
6
7
8
9
10
13
12
11
15
16
17
18
19
20
21 22
14
1
2
1
IMPORTANT:
Standard E...01... type basic part diagram. Parts may differ for special applications.
Standard Part List
1Key
2SolidOutputShaft
3Seal
4Bolt
5SideCover
6O-ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Circlips
15 Seal
16 Oil Plug
Standard Part List
17 Worm Gear
18 Bearing
19 O-ring
20 Input Flange
21 Bolt
22 Seal
Standard Part List

PART LIST OF STANDARD TYPE GEAR UNITS
11Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4.3 E....02 TYPES
4
3
2
11
10
5
6
7
8
9
12
15
14
13
17
18
19
20
21
22
23 24
16
1
1
IMPORTANT:
Standard E...02... type basic part diagram. Parts may differ for special applications.
Standard Part List
1Key
2SolidOutputShaft
3Bolt
4Flange
5Seal
6Bolt
7SideCover
8O-Ring
9Bearing
10 Worm Wheel
11 Bearing
12 Housing
13 Closing Cap
14 Circlips
15 Bearing
16 Circlips
Standard Part List
17 Seal
18 Oil Plug
19 Worm Gear
20 Bearing
21 O-Ring
22 Motor Flange
23 Bolt
24 Seal
Standard Part List

12
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.4 E....03 TYPES
IMPORTANT:
Standard E...03... type basic part diagram. Parts may differ for special applications.
2
1
9
8
3
4
5
6
7
10
13
12
11
14
15
16
17
18
19
20 21
Standard Part List
1Bolt
2Flange
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Seal
Standard Part List
15 Oil Plug
16 Worm Gear
17 Bearing
18 O-Ring
19 Motor Flange
20 Bolt
21 Seal
Standard Part List

PART LIST OF STANDARD TYPE GEAR UNITS
13Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4.5 E...04 TYPES
IMPORTANT:
Standard E...04... type basic part diagram. Parts may differ for special applications.
20
21
22 23
2
1
1
1
15
14
3
4
5
6
7
8
9
10
13
12
11
16
17
18
19
Standard Part List
1Key
2SolidOutputShaft
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Circlips
15 Washer
16 Seal
17 Oil Plug
18 Worm Gear
19 Bearing
20 O-Ring
21 Input Flange
22 Bolt
23 Seal
Standard Part List

14
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.6 E....05 TYPES
IMPORTANT:
Standard E...05... type basic part diagram. Parts may differ for special applications.
6
7
8
9
13
16
15
14
18
19
20
21
22
23
24 25
5
4
12
11
2
10
4
5
17
1
1
1
3
Standard Part List
1Key
2SolidOutputShaft
3Circlips
4Bolt
5Flange
6O-Ring
7Bolt
8SideCover
9O-Ring
10 Bearing
11 Worm Wheel
12 Bearing
13 Housing
14 Closing Cap
15 Circlips
16 Bearing
17 Circlips
18 Seal
19 Oil Plug
20 Worm Gear
21 Bearing
22 O-Ring
23 Input Flange
24 Bolt
25 Seal
Standard Part List

PART LIST OF STANDARD TYPE GEAR UNITS
15Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4.7 E....08 TYPES
IMPORTANT:
Standard E...08... type basic part diagram. Parts may differ for special applications.
3
4
5
6
7
10
13
12
11
14
15
16
17
18
19
20 21
2
1
9
8
1
2
Standard Part List
1Bolt
2OutputFlange
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Seal
Standard Part List
15 Oil Plug
16 Worm Gear
17 Bearing
18 O-Ring
19 Input Flange
20 Bolt
21 Seal
Standard Part List

16
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.8 ET...00 TYPES
IMPORTANT:
Standard ET...00... type basic part diagram. Parts may differ for special applications.
14
16
17
18
20
15
19
1
2
3
4
5
6
7
8
11
10
9
12
13
Standard Part List
1Seal
2Bolt
3SideCover
4O-ring
5Bearing
6WormWheel
7Bearing
8Housing
9ClosingCap
10 Circlips
11 Bearing
12 Seal
13 Oil Plug
14 Worm Gear
Standard Part List
15 Key
16 Bearing
17 O-Ring
18 Flange
19 Bolt
20 Seal
Standard Part List

PART LIST OF STANDARD TYPE GEAR UNITS
17Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4.9 ET...01 TYPES
IMPORTANT:
Standard ET..01... type basic part diagram. Parts may differ for special applications.
17
19
20
21
23
18
22
3
4
5
6
7
8
9
10
13
12
11
15
16
14
1
2
1
Standard Part List
1Key
2SolidOutputShaft
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Circlips
15 Seal
16 Oil Plug
Standard Part List
17 Worm Gear
18 Key
19 Bearing
20 O-Ring
21 GirişFlange
22 Bolt
23 Seal
Standard Part List

18
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.10 ET...02 TYPES
IMPORTANT:
Standard ET..02... type basic part diagram. Parts may differ for special applications.
4
3
2
11
10
5
6
7
8
9
12
15
14
13
17
18
19
20
21
22
23 24
16
1
1
Standard Part List
1Key
2SolidOutputShaft
3Bolt
4Flange
5Seal
6Bolt
7SideCover
8O-Ring
9Bearing
10 Worm Wheel
11 Bearing
12 Housing
13 Closing Cap
14 Circlips
15 Bearing
16 Circlips
17 Seal
18 Oil Plug
Standard Part List
19 Worm Gear
20 Key
21 Bearing
22 O-Ring
23 Input Flange
24 Bolt
25 Seal
Standard Part List

PART LIST OF STANDARD TYPE GEAR UNITS
19Dana IncorporatedIMM-0017EN - Installation and Maintenance Manual
4.11 ET....03 TYPES
IMPORTANT:
Standard ET...03... type basic part diagram. Parts may differ for special applications.
3
4
5
6
7
10
13
12
11
14
15
2
1
9
8
16
18
19
20
22
17
21
Standard Part List
1Bolt
2Flange
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Seal
15 Oil Plug
16 Worm Gear
Standard Part List
17 Key
18 Bearing
19 O-Ring
20 Motor Flange
21 Bolt
22 Seal
Standard Part List

20
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0017EN - Installation and Maintenance Manual
4.12 ET...04 TYPES
IMPORTANT:
Standard ET...04... type basic part diagram. Parts may differ for special applications.
3
4
5
6
7
8
9
10
13
12
11
16
17
2
1
1
1
15
14
18
20
21
22
24
19
23
Standard Part List
1Key
2SolidOutputShaft
3Seal
4Bolt
5SideCover
6O-Ring
7Bearing
8WormWheel
9Bearing
10 Housing
11 Closing Cap
12 Circlips
13 Bearing
14 Circlips
15 Washer
16 Seal
17 Oil Plug
18 Worm Gear
Standard Part List
19 Key
20 Bearing
21 O-Ring
22 Input Flange
23 Bolt
24 Seal
Standard Part List