Bright Solutions BSL1500 User manual


BSL1500
VF410554
03-13
www.mybrightsolutions.com

TABLE OF CONTENTS
Safety Precautions
Machine Operation
Machine Maintenance & Storage
Handle Release Assembly Instructions
Parts Lists
Wiring Diagram
3
4
4
5
6-10
11
-2-

!!! This machine must be grounded! Grounding
provides the path of least resistance for
electrical current. To reduce the risk of electrical
shock should the machine malfunction, the
machine has a special grounding plug. Do not
remove the ground pin under any circumstances!
This machine is intended for commercial use. It
is constructed for use in an indoor environment
and is not intended for any other use. Use only
recommended accessories.
All operators shall read, understand and
exercise the following safety precautions:
1) Do not operate machine:
- Unless trained and authorized.
- Unless you have read and understand
operators manual.
- In flammable or explosive areas.
- With damaged cord or plug.
- If not in proper operating condition.
- In outdoor areas.
- In standing water.
- With the use of extension cords.
2) Before operating machine:
- Make sure all safety devices are in place
and operate properly.
3) When using machine:
- Only use approved burnishing pads.
- Do not run machine over cord.
- Do not pull machine by cord or plug.
- Do not pull cord around sharp edges or
corners.
- Ensure the dust collection bag is in place
and is tightly sealed to the machine.
- Turn power switch to “off “ prior to
unplugging machine.
- Do not unplug by pulling on the cord.
- Do not stretch cord.
- Do not handle plug with wet hands.
- Keep cord away from heated surfaces.
- Do not pick up burning or smoking
debris such as cigarettes, matches or
hot ashes.
- Report machine damage or faulty
operation immediately.
4) Before leaving or servicing machine:
- Turn off machine.
- Unplug cord from outlet.
5) When servicing machine:
- Unplug cord from outlet.
- Use manufacturer supplied or approved
replacement parts.
To avoid electrical shock, please
replace the power cord
immediately if any damage is being
detected. The replacement must be
performed only by an authorized person.
-3-
SAFETY PRECAUTIONS

Operation of High Speed Floor Machine
* READ OPERATORS MANUAL
THOROUGHLY PRIOR TO OPERATING
OR SERVICING THIS MACHINE.
GENERAL USE
1. Remove any obstructions or other obstacles
in the area which is to be cleaned.
2.
2.2.
2. Place the handle in the upright position and
tilt machine back until handle rests on the
floor
* Be sure the machine is not plugged into
an outlet
3. Attach the pad to the machine by first
unscrewing the male end of the “big mouth”
from the flexible pad driver. Place the
approved pad on the pad driver, place the
male end of the “big mouth” into the center
hole of the pad, and tighten the “big mouth”
firmly to the pad driver.
4. Place machine back into its upright position.
5. Plug power cord into a grounded outlet.
* Never use an extension cord in
conjunction with the standard power
cord.
6. The handle height may be adjusted by lifting
up the compression handle which is located
on the right side of the handle tube about 1
foot above floor level. Release the
compression handle and adjust handle to
safe operating height, then push back down
on the compression handle to lock the
handle in operating position.
7. To start the machine, press the red safety
button on the top of the upper switch
housing, and then squeeze either of the
operating triggers. (the safety button must
be depressed prior to squeezing the
operating triggers.)
8. When the machine is in operation, both
hands should be placed on the switch
housing (upper handle).
9. To stop the machine at any time, simply
release the operating trigger(s) and the
machine will stop automatically.
MAINTENANCE
To keep the machine performing well for
many years, please follow the following
maintenance procedures.
* Always confirm that the machine is
unplugged prior to performing any
maintenance or repairs.
1. Unplug machine as soon as you are done
using it.
2. Clean the outside of the machine with a
mild cleaner.
3. Check power cord for any damage. If
damage is detected, replace power cord
immediately.
4. Lubricate wheels with a water resistant
lubricant once a month.
5. Check machine for loose or missing nuts
and bolts, and replace as necessary.
6. If the machine is used in a dusty
environment, you may remove the motor
cover and blow the motor clean with
compressed air. This will ensure proper
ventilation, and allow the motor to run
cooler.
STORAGE
1. Unplug machine from power source and
wrap cord on handle.
2. Tilt machine so the pad is not touching the
floor.
3. Store machine in upright position and in a
dry area.
-4-

Handle Release Assembly Instructions
-5-
Handle Release Assembly Instructions
when you are standing behind it.
2) Assemble hardware in the following order spacer, letf handle
1) Make sure actual cord wrap faces to the left of the machine
bracket, nylock nut. (do not over tighten nylock nut, Only
tighten it enough to hold handle in place when compression
lever is in down position)
ard so they lean against the rear wheel.
2) Push the two handle brackets backw-
1) Remove nut and spacer from handle
bracket assembly.
1) Connect power cords together.
STEP 1
STEP 4
STEP 3
handle clamp blocks
1) Remove handle clamp
base with hex head
3) Re-attach the blocks to the
2) Place handle assembly into
blocks with hex head
5mm
5mm
STEP 2
.

PARTS LIST
HANDLE GROUP
-6-

19 VF411924 HANDLE GRIP 2
13 AS321207A TUBE HANDLE 1
4 VF300152 BOLT, HANDLE RELEASE 1
23 VF45119U CORD, POWER SUPPLY 1
HANDLE GROUP
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1 VF30016 HANDLE RELEASE 1
2 VF30017 SCREW PIN, HANDLE RELEASE 1
3 VF30018 WASHER, PLAIN,HANDLE RELEASE 2
5 VF45125 CORD, HANDLE, 14/3C 1
6 VF50120A GROMMET 1
7 VF14053 HEX SOCKET SCREW, M6x25 4
8 VF30011BD CLAMP BLOCK, HANDLE 2
9 VF13504 NUT, M10, NYLON INSERT 1
10 VF13517 WASHER, PLAIN, ¶10x¶20x2.5 1
12 VF13493 SCREW, M6x10, HEX SOCKET 1
17
18 GV40238H COVER, LEVER, SOLUTION 1
20 AS22005S LEVER, LEFT, SWITCH 1
21 VF13661 SCREW, M4x12 2
22 VF48309 CLAMP BLOCK 1
24 AS22009 STRAIN RELIEF, CORD, POWER SUPPLY 1
25 GT13009 SCREW, M5x30 5
26 AS312209 REAR COVER, HANDLE 1
27 GT13008 SCREW, M5x20 2
28 VF411931 SERIAL TAG 1
29 VF40994 READ MANUAL LABEL 1
30 GV40218 SPRING, SAFETY BUTTON 1
31 GV40209 SAFETY BOTTON 1
32 AS312203 COVER, LEVELING HANDLE 1
33 VF99010C CIRCUIT BREAKER, 17AMPS 1
34 VF45124A JUMP WIRE 1
35 VF44203 SWITCH ASSY 1
36 VF13511 WASHER, LOCK, INTERNAL TOOTH 2
37 VF14212 SCREW, M3x25 2
38 AS22004S LEVER, RIGHT, SWITCH 1
39 AS312208 FRONT COVER, HANDLE 1
40 VF410792 LABEL 1
16 VF13604 EXTERNAL TOOTH WASHER, ¶5 4
14 VF14222 SCREW, M5x12 4
BUTTON
11
15
VF300141
VF13570
VF40169
1
1
1
CORD WRAP BLOCK
PIN
CONNECTION PLATE

-8-
PARTS LIST
BASE GROUP

DIA
NO PART NUMBER DESCRIPTION NO
REQ'D
1 ZD41000 MOTOR,120V 1
2 VF99926-2 CARBON BRUSH 1
3 VF44204 RECTIFIER 1
4 ZD413061 MOTOR COVER 1
5 VF53110 LABEL 1
6 VF41079TR LABEL, LOGO 1
7 ZD40205 KEY, MOTOR 1
8 VF53112 BRACKET, LEFT 1
9 VF13514 WASHER, PLAIN, φ8xφ16 2
10 VF53107 HEX SCREW, BRACKET 2
11 VF52011A AXLE, TRANSPORT 1
12 VF13520 RETAINING RING, EXTERNAL, φ12 2
13 VF50119 WAVING WASHER, φ12 2
14 VF48202 WHEEL, 5" 2
15 VF13666 WASHER, PLAIN, φ12 2
16 VF44012 SCREW, M5 x 12.7 2
BASE GROUP
17 GV40235 CLAMP BLOCK, AXLE 2
18 VV13621 SELF-TAPPING SCREW, ST5x20 8
19 VF52010R FRONT AXLE 1
20 VF47038 CLAMP BLOCK, AXLE 2
21 VA13474 SCREW, M5x16 2
22 VF13474A WASHER, PLAIN, φ5xφ16 2
23 VF13517 WASHER, PLAIN, φ8 12
24 VF13518 WASHER, LOCK, φ8 8
25 VF13497 SCREW, 3/8"-16 4
26 VF14009 HEX SCREW, M10x65 1
27 VF14005 NUT, M10 1
28 VF52008 SPACER 1
29 VF52009G DRIVING PULLEY 1
30 VF52021 WASHER, PLAIN,φ8xφ30x5 2
31 VF13519 WASHER, LOCK, φ8 2
32 VF14008 SCREW, 5/16"-18, HEX 1
33 VF99003A BIG MOUTH 1
34 VA13484 ST4x12, PH 3
35 GT13018 SCREW, M8x30, HEX 1
36 VF99024D PAD HOLDER 1
37 VF14079B VEE BELT 1
38
VF52004A
DRIVEN PULLEY
1
38
VF52004A
DRIVEN PULLEY
1
-9-

DIA
NO PART NUMBER DESCRIPTION NO
REQ'D
39 VF14075 BEARING, 6004 2RS 2
40 VF52006 SPACER, BEARING 1
41 VF14003 RETAINING RING, INTERNAL, φ42 2
42 VF52001 KEY, DRIVEN SHAFT 1
43 VF52005 DRIVEN SHAFT 1
44 VF14007 HEX SCREW, M10x32 4
45 VF52007 MOUNTING PLATE, DRIVEN SHAFT 1
46 VF411928 BUMPER, FRAME 1
47 AS321201TP FRAME 1
48 VF14059 CAP NUT, M10 4
49 VF14004 RETAINING RING, EXTERNAL, φ19 2
50 VF50123 WASHER, φ19 2
51 VF47027 WAVING WASHER, φ19 2
52 VF47055N WHEEL, 160MM 2
53 VA96851 CAP, FRONT AXLE 2
54 VF53113 BRACKET, RIGHT 1
BASE GROUP
54
VF53113
BRACKET, RIGHT
1
-10-
1

Power
Cord
Supply
STO 14/3C Handle
Cord Motor Cord
SwitchHousing
Switch
Black
Green
White
Circuit
Breaker
-11-
Wiring Diagram