Brilix XHP 200 User manual

Swimming Pool Heat Pump XHP
INSTALLATION
AND USER GUIDE
Illustrative photo
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Read the instructions
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Thank you for choosing our product and for your trust in our company. To ensure that you can fully enjoy
the product, please read these instructions carefully and strictly follow the user guide so as not to damage the
device and to avoid unnecessary injuries.
Contents
1. Specification ..............................................................................................................................................3
2. Performance curves....................................................................................................................................4
3. Dimensions ................................................................................................................................................5
4. Installation..................................................................................................................................................5
5. Electrical connection..................................................................................................................................9
6. Initial heat pump start-up and its winterization .......................................................................................12
7. Setting operating data..............................................................................................................................14
8. Troubleshooting.......................................................................................................................................20
9. Schematic representation and list of parts...............................................................................................22
10. Spare parts 1............................................................................................................................................23
10. Spare parts 2.............................................................................................................................................24
11. Cabling diagram (example – XHP 60).....................................................................................................24
12. Replacement of parts................................................................................................................................25
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1. Specification
1.1 Horizontal EU design, R410A ,HEATING AND COOLING
Models XHP 40 XHP 60 XHP 100 XHP 140 XHP 160 XHP 200
* Capacity at 25 °C/Water27 °C
Heat Output (kW) 3,5 5 9 12 15 18
Power Consumption (kW) 0,56 0,8 1,44 1,92 2,4 2,88
COP 6,25 6,25 6,25 6,25 6,25 6,25
* Capacity at 15 °C/Water 27 °C
Heat Output (kW) 2,56 3,65 6,57 9 9,45 13,5
Power Consumption (kW) 0,61 0,81 1,42 1,95 1,92 2,72
COP 4,2 4,5 4,6 4,6 4,9 5,0
Voltage (V) 220−240 V
Rated Current (A) 2,8 4,1 6,7 9,3 9,6 14,2
Advised Fuse (A) 10 10 20 20 20 35
* Water data
Advised pool volume (m3) 0-15 0-20 25-40 35-60 55-80 60-90
Advised water flux (m3/h) 4,2 4,2 6 8,4 9 10,2
Water pipe in-out spec (mm) 50
* General Data
Compressor rotary
Air flow horizontal
Condenser titanium in PVC
Cooling function x √√√√√
Noise level at 10 m (dB(A)) 39 39 40 43 43 44
Noise level at 1 m (dB(A)) 48 48 48 52 52 53
Water pressure (kPa) 12 12 15 15 15 16
Refrigerant (kg) 0,6 0,62 1,1 1,3 1,4 2,2
* Net Dimension
Net Weight (mm) 740/325/470 750/325/470 930/360/550 1000/360/620 1000/360/855 1000/360/855
Čistá hmotnost (kg) 36 37 50 61 63 98
Packing Dimension (mm) 850/330/540 1060/380/590 1060/380/590 1120/380/590 1165/430/740 1165/430/741
Gross weight(kg) 39 40 53 65 67 110
The above mentioned data subject to change without notice.
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2. Performance curves
HEAT OUTPUT CURVE
INPUT curve
COP curve
HEAT OUTPUT (kW)INPUT (kW)COP
Air temperature
Air temperature
Air temperature
Swimming pool water temperature °C
XHP 40
XHP 60
XHP 100
XHP 140
XHP 200
XHP 40
XHP 60
XHP 100
XHP 140
XHP 200
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3. Dimensions
Models XHP 40 XHP 60 XHP 100 XHP 140 XHP 160 XHP 200
A 290 350 350 360 410 410
B 410 680 680 655 650 650
C 265 280 280 300 360 360
D 290 350 350 360 410 410
E 750 930 930 1000 1045 1045
F 210 210 230 340 560 560
G 838383838383
H 500 550 550 620 695 695
Unit: mm
4. Installation
4.1 Installation illustration
heat pump
water treatment side joining valve
input for
power cable
output
input
discharge pipe for
condensed water discharge
spout swimming pool
water feed
water input water pump filter
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from the filter
BYPASS
valve 1
valve 2
valve 3
from to
HEAT PUMP
Discharge connection
to the
swimming pool
NOTE: The manufacturer delivers only the heat pump system. Other items shown in the illustration are
other necessary components of the water system provided by users or suppliers.
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4.2 Selection of the installation position
• It is recommended to install the heat pump in a sunny, spacious and well ventilated place.
• Its position has to guarantee the smooth circulation of air (the location of the air inlet is shown in the
diagram below).
• When operated, the heat pump can produce a substantial amount of water condensate and therefore it is
necessary to take its occurrence into account.
• The installation base has to be firm enough to ensure smooth operation of the device.
• Make sure the device, when installed, is situated vertically, without any inclination.
• Do not install the device in places where there is contamination, corrosive gas or where dirt or fallen leaves
accumulate.
• The heat pump must not be installed in the vicinity of an environment with an inflammable or explosive
atmosphere with common fire hazards.
• Maintain the distances from obstacles as indicated with arrows in the next figure.
ATTENTION:
Please follow the steps below to put the heat pump into operation for the first time:
1. Open the valves to let water into the system.
2. Make sure there is no water leaking in the connections.
3. Run the heat pump with the circulating pump in operation.
Air inlet
Air outlet
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• The swimming pool heat pump is usually installed near the swimming pump at a maximum distance of
7.5 metres. If installed beyond this limit, the technology system (pipes) can cause higher heat losses.
Most pipes are installed underground, and although the technology system (pipes) must be provided with
thermal insulation, all tunnels and surrounding soil will still receive the heat, unless the ground is wet
or the water level is high. A very rough estimate of heat losses for 30 metres (15 metres to and from the
pump = 30 metres in total) amounts to 0.6 kW per hour (2,000 BTU) per 5°C of the water temperature
difference in the swimming pool and the ground around the technology (pipes), which increases the run
time by 3 to 5%.
• To achieve the best exchange of heat of the heat pump system, ensure normal water flow according to the
specifications.
4.3 The position of chemical elements in the system is also fundamental to the service
life of the heater.
If an automatic chlorination or bromination system is used, a trap must be installed downstream of the heater.
A water seal must be installed between the chlorinator and the heater to prevent chlorine from returning into
the heat pump (see the following figures).
Pressure chlorination or bromination
Check valve
Filter Chlorinator
Water pump
Check valve
Trap
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5. Electrical connection
5.1 Connection diagram for the swimming pool heat pump
XHP 40, XHP 60, XHP 100
IMPORTANT: The installation and connection of this device to the power supply can only be provided by
a person that has the electrical qualifications in accordance with Decree No. 50/1978 Coll. Although the heat
pump is electrically insulated from the rest of the unit, this fact only prevents the passage of electrical current
to or from the water in the swimming pool. It is still necessary to earth the unit, to prepend the circuit breaker
with the current value according to the type of heat pump and current protector with residual current 0.03 A.
Before connecting the heat pump, check whether the electrical mains voltage corresponds to the operating
voltage of the heat pump.
Compressor Fan motor
Four-way valve
Electric expansion
valve
Transformer
OUTPUT3
OUTPUT4
OUTPUT5
RUN/ POWER SUPPLY
brown
brown
red
red
red
red
brown
yellow
yellow/
green
yellow/green
white
white
black
black
blue
blue
orange
GROUND
GROUND
GROUND
GROUND
GROUND
GROUND
yellow/green
blue
blue
blue
black
GROUND GROUND GROUND GROUND GROUND GROUND
blue
Ambient temperature sensor
Cooling coil temperature sensor
Returned coolant temperature sensor
Heating coil temperature sensor
Water outlet coil temperature sensor
Water inlet coil temperature sensor
Remote control
Phase sequence protection High voltage switch Low voltage switch Water flow switch Remote switch
*Section marked with dotted lines is only in some models.
OUTPUT2
OUTPUT1
SINGLE WATER
PUMP
POWER SUPPLY
220−240 V/50 Hz
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5.2 Connection diagram for the swimming pool heat pump
XHP 140
Compressor Fan motor
Four-way valve
Electric expansion
valve
Transformer
OUTPUT2
OUTPUT1
OUTPUT3
OUTPUT4
OUTPUT5
RUN/ POWER SUPPLY
brown
red
red
brown
yellow
yellow/green
yellow/green
white
white
black
black
blue
blue
orange
GND
GND
GND
GND
GND
GND
yellow/green
blue
blue
blue
red
GND GND GND GND GND GND
blue
Ambient temperature sensor
Returned coolant temperature sensor
Heating coil temperature sensor
Water outlet coil temperature sensor
Water inlet coil temperature sensor
Remote control
Phase sequence protection High voltage switch Low voltage switch Water flow switch Remote switch
*Section marked with dotted lines is only in some models.
red
brown
red
brown
A.C. contactor
SINGLE WATER
PUMP
POWER SUPPLY
220−240 V/50 Hz
Cooling coil temperature sensor
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5.3 Connection diagram for the swimming pool heat pump
XHP 200
Transformer
Ambient temperature sensor
Returned coolant temperature sensor
Heating coil temperature sensor
Water outlet coil temperature sensor
Water inlet coil temperature sensor
Remote control
Phase sequence protection High voltage switch Low voltage switch Water flow switch Remote switch
*Section marked with dotted lines is only in some models.
yellow
/green
yellow
/green red
red
red
red
yellow/green
yellow/green
blue
blue
blue
blue
blue
white
blue
blue
brown
blue
brown
brown
yellow
OUTPUT4
OUTPUT5
OUTPUT3
OUTPUT2OUTPUT1
Four-way valve
Fan motor
red
orange
Electric expansion
valve
GND
GND
GND
GND
GND GND
GND
GND GND
GND
Compressor
A.C. contactor
black
black
black
white
Starting capacitor
Starting
relay
Starting
capacitor
A.C. contactor
Crankcase heating
SINGLE WATER
PUMP
POWER SUPPLY
220−240 V/50 Hz
Cooling coil temperature sensor
RUN/ POWER
SUPPLY
GND
GND
blue
brown
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NOTE:
1. The above mentioned connection diagrams are for information only; please use the diagrams delivered
together with the device.
2. The swimming pool heat pump has to be well earthed, although the heat exchanger unit is electrically
insulated from the rest of the unit. In spite of that, it is still necessary to earth the unit to protect yourself
against short-circuits inside the unit.
DISCONNECTION: A disconnector for the unit (circuit breaker or switch with or without a fuse) must be
in sight and easily accessible. This is a standard requirement applicable to both commercial and residential
heat pumps. It prevents the unattended device from being remotely activated and allows for disconnection of
the unit from the power supply during its maintenance.
6. Initial heat pump start-up and its winterization
NOTE: Please make sure that the filtration pump is running and provides the corresponding level of water
flow.
THE START-UP PROCEDURE is completed after installation, so follow the steps below:
1. Switch on the filtration pump, check whether any water is leaking out and check the flow of water
through the system.
2. Connect the power supply to the heat pump and then press the ON/OFF button. After several seconds,
the heat pump should start up.
3. After the heat pump has been running for a few minutes, check whether the air coming out of its side is
cooler (by 5 to 10°C).
4. When you switch off the filtration pump, the heat pump should also automatically switch off. If this is
not the case, adjust the switch setting.
5. Let the heat pump and the swimming pool pump operate for 24 hours a day until the required water
temperature is achieved. After the set temperature is achieved, the heat pump switches itself off. The unit
automatically restarts (if the heat pump is working) if the water temperature in the swimming pool drops
by more than 1°C.
Water flow switch:
The heat pump is equipped with a flow switch, which guarantees the functioning of flow. The flow switch
controls the sufficient amount of water passing through the heat pump. This switch puts the heat pump out
of operation if the water flow is too low in order to prevent the components of the heat pump from being
damaged.
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Time delay:
The heat pump is equipped with a built-in 3-minute protection against restart. Time delay control is an
integral part of the control circuit, which limits restart cycles and contactor clicking.
Time delay automatically restarts the heat pump approximately 3 minutes after each interruption of the
control circuit. Even a short power failure will activate the 3-minute restart delay and prevent the unit from
activating before the expiry of a period of 3 minutes.
6.1 Heat pump winterization
IMPORTANT: If essential measures to prepare the heat pump for winter are not taken, the heat pump could
be damaged, which will void the warranty.
The heat pump, filtration pump, and all installed technology of the swimming pool must not be exposed to
temperatures below the freezing point. It is necessary to remove all water from this whole system (technology),
especially the heat and circulating pump, in an appropriate manner.
WE RECOMMEND DOING THE FOLLOWING:
1. Disconnect the power supply to the heat pump.
2. Close the water inlet to the heat pump: completely close valves 2 and 3 in the bypass.
3. Disconnect the connection parts of the heat pump for intake and outlet of water and allow the water to
drain from the heat pump. In the winter season, it is recommended to fit the disconnected heat pump in
a place where temperatures will not fall below freezing point. Warning: always make sure that the water
is fully drained from the heat pump.
4. Loosely reconnect the connection parts for water intake and outlet to/from the heat pump in order to
avoid any pollutants being deposited in the pipes. This is only the case when you have no possibility to
store the heat pump according to item 3.
6.2 Starting up the heat pump again after winter
Before starting the heat pump after winter, first check the technological system (pipes) for passage through.
Also check whether or not the technological parts show any mechanical or other damage.
1. First check whether or not there are any pollutants in the pipes and whether or not there are any
structural problems.
2. Check whether or not the connection parts for water intake and outlet are properly secured to the heat
pump.
3. Start up the filtration pump in order to start the flow of water to the heat pump.
4. Reconnect the power supply to the heat pump and switch it on. Fully open valves 2 and 3 of the bypass.
Keep the circulating pump running until it is full of water. On initial startup, there is bound to be air
present in the technology.
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7. Setting operating data
7.1 Heating only operation
7.2 Control display functions
1. up and down arrows
2. timer on button
3. timer off button
4. clock button
5. on/off button
6. operating mode display
7. LED display
7.3 How to identify the operating parameters (in the event of switching off the heat
pump, the LED display shows real time)
(1) press the button for 5 seconds and enter the operating parameters interface
(2) in this interface, use the up and down arrows to check the parameters
(3) the temperature of the incoming water (in “on” state) or time (in “off” state) appears on the LED display
after 8 seconds
(4) press the up or down arrows in the current mode to change the water temperature setting both in the on
and off states
(5) if the pump is running, the LED display shows the temperature of the incoming water and the current
mode
7
6
5
1
1
2 3 4
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Parameter 0
setting the temperature for the
incoming water in cooling mode 8 to
35°C, (default setting is 28°C)
Parameter 1
setting the temperature for the
incoming water in heating mode 15 to
40°C, (default setting is 28°C)
Parameter 2
total operating time for the compres-
sor after defrosting 30 to 90 minutes,
(default setting is 40 minutes)
Parameter 3
conditions for activating the
defrosting function -30 to 0°C,
(default setting is -7°C)
Parameter 4
conditions for deactivating the
defrosting function 2 to 30°C,
(default setting is 20°C)
Parameter 5
defrosting function deactivation
time 1 – 12 minutes,
(default setting is 8 minutes)
Parameter 6
mode 0: cooling, 1: heating and
cooling, 2: heating and cooling
and auxiliary heating, 3: heating,
(default setting 3 heating)
Parameter 7
selecting the electronic
expansion valve mode 0 and 1,
(default setting 1 – automatic)
Parameter 8
heat target for super performance
in the range of -15 to 15°C,
(default setting 3°C)
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Parameter 9
heat target for super
performance -15 to 15°C,
(default setting 10°C)
Parameter A
manual setting of the interval for the
electronic expansion valve 18 to 94,
(default setting 70 (*5))
7.4 How to identify the current mode?
Parameter B:
temperature of incoming water
Parameter C:
temperature of outgoing water
Parameter D:
capacitor temperature
Parameter E:
temperature of returned gas
Parameter F:
ambient temperature
Parameter G:
capacitor temperature in cooling
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NOTE:
1. press the up or down arrow to check the temperature of incoming water, temperature of outgoing
water, capacitor temperature, temperature of returned gas, ambient temperature, current intervals of the
electronic expansion valve
2. when the heat pump is off, the display shows current time
Parameter H:
current intervals of the electronic
expansion valve
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7.5 Setting the water temperature
In the current mode, press the up or down arrows to set the water temperature, even if the heat pump is off.
7.6 Setting the locking function
Press the up and down arrow simultaneously to lock the setting. To unlock the setting, press the arrows again
simultaneously.
7.7 Setting the clock
Press the button to set the clock and use the up and down arrows to select the values.
To save this setting, press the button again
7.8 Setting the activation of the timer
Press the button to set the time for switching on the heat pump and press the up or down arrow to set the
interval timing. To save this setting, press the button again. If the LED of this button is on, then press
the button to cancel the setting of the timer.
7.9 Setting the deactivation of the timer
Press the button to set the time for switching off the heat pump. Press the up and down arrows to set the
time for the switch-off and press the button to save this setting. If the LED of this button is on, then
press the button to cancel the setting of the timer.
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Parameter Meaning Range Factory setting Notes
0Setting the temperature of incoming water in
cooling mode 8−35°C 28°C Adjustable
1Setting the temperature of incoming water in
heating mode 15−35°C 28°C Adjustable
2 Defrost cycle 30−90 min 40 min
3 Conditions for activating the defrosting function –30 to 0°C –7°C
4 Conditions for deactivating the defrosting function 2 to 30°C 20°C
5 Defrost termination time 1 to 12 min 8 min
6Mode: 0 cooling, 1 heating and cooling, 2 heating
and cooling + auxiliary electric heating, 3 heating 0−3 3 (heating)
7 Electronic expansion valve mode selection 0−1 1 (automatic)
8 Rapid mode for target heating –15 to 15°C 3°C
9 Rapid mode for target cooling –15 to 15°C 10°C
AIntervals for manual adjustments of the electronic
expansion valve 18−94 70
B Temperature of incoming water –9 to 99°C Accurate value
setting
C Temperature of outgoing water –9 to 99°C Accurate value
setting
D Capacitor temperature in the heating mode –9 to 99°C Accurate value
setting
E Temperature of returned gas –9 to 99°C Accurate value
setting
F Ambient temperature –9 to 99°C Accurate value
setting
G Capacitor temperature in the cooling mode –
H Actual intervals of the electronic expansion valve N*5 Accurate value
setting
NOTES:
1. If the heat pumps stops for 30 seconds, the filtration pumps shuts down automatically, if connected.
2. You can also control the filtration pump via the control LED display, provided that the filtration pump is
properly connected to the heat pump via the “PUMP” terminal.
3. In the event of using a 3-phase pump, a special 3-phase converter should be used.
ATTENTION:
• It is necessary to check the heat pump operation parameters after the installation and before the first use.
• When the heat pump is running, the LED display shows the temperature of incoming water.
• If you switch off the heat pump using the On/Off button on the control LED display, thus putting the heat
pump into the STANDBY mode, the LED display will show the clock.
• The water temperature may be adjusted when the heat pump is running. Other parameters may only be
changed when the heat pump is in the STANDBY mode.
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8. Troubleshooting
8.1 Error codes shown on the controller with LED display
Fault Cable
controller Cause Solution
Defect to the temperature sensor for
incoming water PP1 The sensor is either open or short-circuited. Check or replace the sensor.
Defect to the temperature sensor for
outgoing water PP2 The sensor is either open or short-circuited. Check or replace the sensor.
Defect to the sensor for capacitor
heating PP3 The sensor is either open or short-circuited. Check or replace the sensor.
Defect to the sensor for returned gas PP4 The sensor is either open or
short-circuited. Check or replace the sensor.
Defect to the sensor for ambient
temperature PP5 The sensor is either open or short-circuited. Check or replace the sensor.
Too large temperature difference
between the inlet and outlet of water PP6 Insufficient water flow or too low pressure difference.
Check the volume of water flow
and whether or not the water
passes through.
Too low temperature of outgoing
cooling water PP7 Insufficient water flow
Check the volume of water flow
and whether or not the water
passes through.
First stage of the frost protection
system PP7
The ambient temperature or the
temperature of incoming water
is too low.
The pump will run
automatically during the first
stage of the frost protection
system.
Second stage of the frost protection
system PP7
The ambient temperature or the
temperature of incoming water
is too low.
The heat pump will start heating
during the second stage of the
frost protection system.
Defect to the sensor for cooling
capacitor PP8 The sensor is either open or short-circuited Check or replace the sensor.
Protection against high pressure EE1 1. Too much coolant
2. Insufficient air flow
1. Remove the excess coolant
from the heat pump system.
2. Clean the air exchanger.
Protection against low pressure EE2
1. Lack of coolant
2. Insufficient flow
3. Clogged filter or capillary
tubes
1. Check the gas for leakage,
add the coolant.
2. Clean the air exchanger.
3. Change the filter or replace
the capillary tubes.
Defect to the sensor for water flow EE3 No water / lack of water Check the volume of water flow
and the pump.
Wrong power supply connection
(for 3-phase unit) EE4 Wrong or incorrect connection Check the connection and power supply cable.
Inlet and outlet temperature
difference error EE5 Insufficient water flow or too low pressure difference
Check the volume of water flow
and whether or not the water
passes through.
Communication error EE8 Wrong connection of cables Check the connection of cables.
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