Brilix Xhp 200 User manual

Swimming Pool Heat Pump XHP

INSTALLATION

AND USER GUIDE

Illustrative photo

Read the instructions

Thank you for choosing our product and for your trust in our company. To ensure that you can fully enjoy

the product, please read these instructions carefully and strictly follow the user guide so as not to damage the

device and to avoid unnecessary injuries.

Contents

1. Specification ..............................................................................................................................................3

2. Performance curves....................................................................................................................................4

3. Dimensions ................................................................................................................................................5

4. Installation..................................................................................................................................................5

5. Electrical connection..................................................................................................................................9

6. Initial heat pump start-up and its winterization .......................................................................................12

7. Setting operating data..............................................................................................................................14

8. Troubleshooting.......................................................................................................................................20

9. Schematic representation and list of parts...............................................................................................22

10. Spare parts 1............................................................................................................................................23

10. Spare parts 2.............................................................................................................................................24

11. Cabling diagram (example – XHP 60).....................................................................................................24

12. Replacement of parts................................................................................................................................25

1. Specification

1.1 Horizontal EU design, R410A ,HEATING AND COOLING

Models XHP 40 XHP 60 XHP 100 XHP 140 XHP 160 XHP 200

* Capacity at 25 °C/Water27 °C

Heat Output (kW) 3,5 5 9 12 15 18

Power Consumption (kW) 0,56 0,8 1,44 1,92 2,4 2,88

COP 6,25 6,25 6,25 6,25 6,25 6,25

* Capacity at 15 °C/Water 27 °C

Heat Output (kW) 2,56 3,65 6,57 9 9,45 13,5

Power Consumption (kW) 0,61 0,81 1,42 1,95 1,92 2,72

COP 4,2 4,5 4,6 4,6 4,9 5,0

Voltage (V) 220−240 V

Rated Current (A) 2,8 4,1 6,7 9,3 9,6 14,2

Advised Fuse (A) 10 10 20 20 20 35

* Water data

Advised pool volume (m3) 0-15 0-20 25-40 35-60 55-80 60-90

Advised water flux (m3/h) 4,2 4,2 6 8,4 9 10,2

Water pipe in-out spec (mm) 50

* General Data

Compressor rotary

Air flow horizontal

Condenser titanium in PVC

Cooling function x √√√√√

Noise level at 10 m (dB(A)) 39 39 40 43 43 44

Noise level at 1 m (dB(A)) 48 48 48 52 52 53

Water pressure (kPa) 12 12 15 15 15 16

Refrigerant (kg) 0,6 0,62 1,1 1,3 1,4 2,2

* Net Dimension

Net Weight (mm) 740/325/470 750/325/470 930/360/550 1000/360/620 1000/360/855 1000/360/855

Čistá hmotnost (kg) 36 37 50 61 63 98

Packing Dimension (mm) 850/330/540 1060/380/590 1060/380/590 1120/380/590 1165/430/740 1165/430/741

Gross weight(kg) 39 40 53 65 67 110

The above mentioned data subject to change without notice.

2. Performance curves

HEAT OUTPUT CURVE

INPUT curve

COP curve

HEAT OUTPUT (kW)INPUT (kW)COP

Air temperature

Swimming pool water temperature °C

XHP 40

XHP 60

XHP 100

XHP 140

XHP 200

XHP 40

XHP 60

XHP 100

XHP 140

XHP 200

3. Dimensions

Models XHP 40 XHP 60 XHP 100 XHP 140 XHP 160 XHP 200

A 290 350 350 360 410 410

B 410 680 680 655 650 650

C 265 280 280 300 360 360

D 290 350 350 360 410 410

E 750 930 930 1000 1045 1045

F 210 210 230 340 560 560

G 838383838383

H 500 550 550 620 695 695

Unit: mm

4. Installation

4.1 Installation illustration

heat pump

water treatment side joining valve

input for

power cable

output

input

discharge pipe for

condensed water discharge

spout swimming pool

water feed

water input water pump filter

from the filter

BYPASS

valve 1

valve 2

valve 3

from to

HEAT PUMP

Discharge connection

to the

swimming pool

NOTE: The manufacturer delivers only the heat pump system. Other items shown in the illustration are

other necessary components of the water system provided by users or suppliers.

4.2 Selection of the installation position

• It is recommended to install the heat pump in a sunny, spacious and well ventilated place.

• Its position has to guarantee the smooth circulation of air (the location of the air inlet is shown in the

diagram below).

• When operated, the heat pump can produce a substantial amount of water condensate and therefore it is

necessary to take its occurrence into account.

• The installation base has to be firm enough to ensure smooth operation of the device.

• Make sure the device, when installed, is situated vertically, without any inclination.

• Do not install the device in places where there is contamination, corrosive gas or where dirt or fallen leaves

accumulate.

• The heat pump must not be installed in the vicinity of an environment with an inflammable or explosive

atmosphere with common fire hazards.

• Maintain the distances from obstacles as indicated with arrows in the next figure.

ATTENTION:

Please follow the steps below to put the heat pump into operation for the first time:

1. Open the valves to let water into the system.

2. Make sure there is no water leaking in the connections.

3. Run the heat pump with the circulating pump in operation.

Air inlet

Air outlet

• The swimming pool heat pump is usually installed near the swimming pump at a maximum distance of

7.5 metres. If installed beyond this limit, the technology system (pipes) can cause higher heat losses.

Most pipes are installed underground, and although the technology system (pipes) must be provided with

thermal insulation, all tunnels and surrounding soil will still receive the heat, unless the ground is wet

or the water level is high. A very rough estimate of heat losses for 30 metres (15 metres to and from the

pump = 30 metres in total) amounts to 0.6 kW per hour (2,000 BTU) per 5°C of the water temperature

difference in the swimming pool and the ground around the technology (pipes), which increases the run

time by 3 to 5%.

• To achieve the best exchange of heat of the heat pump system, ensure normal water flow according to the

specifications.

4.3 The position of chemical elements in the system is also fundamental to the service

life of the heater.

If an automatic chlorination or bromination system is used, a trap must be installed downstream of the heater.

A water seal must be installed between the chlorinator and the heater to prevent chlorine from returning into

the heat pump (see the following figures).

Pressure chlorination or bromination

Check valve

Filter Chlorinator

Water pump

Check valve

Trap

5. Electrical connection

5.1 Connection diagram for the swimming pool heat pump

XHP 40, XHP 60, XHP 100

IMPORTANT: The installation and connection of this device to the power supply can only be provided by

a person that has the electrical qualifications in accordance with Decree No. 50/1978 Coll. Although the heat

pump is electrically insulated from the rest of the unit, this fact only prevents the passage of electrical current

to or from the water in the swimming pool. It is still necessary to earth the unit, to prepend the circuit breaker

with the current value according to the type of heat pump and current protector with residual current 0.03 A.

Before connecting the heat pump, check whether the electrical mains voltage corresponds to the operating

voltage of the heat pump.

Compressor Fan motor

Four-way valve

Electric expansion

valve

Transformer

OUTPUT3

OUTPUT4

OUTPUT5

RUN/ POWER SUPPLY

brown

red

brown

yellow

yellow/

green

yellow/green

white

black

blue

orange

GROUND

yellow/green

blue

black

GROUND

blue

Ambient temperature sensor

Cooling coil temperature sensor

Returned coolant temperature sensor

Heating coil temperature sensor

Water outlet coil temperature sensor

Water inlet coil temperature sensor

Remote control

Phase sequence protection

High voltage switch

Low voltage switch

Water flow switch

Remote switch

*Section marked with dotted lines is only in some models.

OUTPUT2

OUTPUT1

SINGLE WATER

PUMP

POWER SUPPLY

220−240 V/50 Hz

5.2 Connection diagram for the swimming pool heat pump

XHP 140

Compressor Fan motor

Four-way valve

Electric expansion

valve

Transformer

OUTPUT2

OUTPUT1

OUTPUT3

OUTPUT4

OUTPUT5

RUN/ POWER SUPPLY

brown

red

brown

yellow

yellow/green

white

black

blue

orange

GND

yellow/green

blue

red

GND

blue

Ambient temperature sensor

Returned coolant temperature sensor

Heating coil temperature sensor

Water outlet coil temperature sensor

Water inlet coil temperature sensor

Remote control

Phase sequence protection

High voltage switch

Low voltage switch

Water flow switch

Remote switch

*Section marked with dotted lines is only in some models.

red

brown

red

brown

A.C. contactor

SINGLE WATER

PUMP

POWER SUPPLY

220−240 V/50 Hz

Cooling coil temperature sensor

5.3 Connection diagram for the swimming pool heat pump

XHP 200

Transformer

Ambient temperature sensor

Returned coolant temperature sensor

Heating coil temperature sensor

Water outlet coil temperature sensor

Water inlet coil temperature sensor

Remote control

Phase sequence protection

High voltage switch

Low voltage switch

Water flow switch

Remote switch

*Section marked with dotted lines is only in some models.

yellow

/green

yellow

/green red

red

yellow/green

blue

white

blue

brown

blue

brown

yellow

OUTPUT4

OUTPUT5

OUTPUT3

OUTPUT2OUTPUT1

Four-way valve

Fan motor

red

orange

Electric expansion

valve

GND

Compressor

A.C. contactor

black

white

Starting capacitor

Starting

relay

Starting

capacitor

A.C. contactor

Crankcase heating

SINGLE WATER

PUMP

POWER SUPPLY

220−240 V/50 Hz

Cooling coil temperature sensor

RUN/ POWER

SUPPLY

GND

blue

brown

NOTE:

1. The above mentioned connection diagrams are for information only; please use the diagrams delivered

together with the device.

2. The swimming pool heat pump has to be well earthed, although the heat exchanger unit is electrically

insulated from the rest of the unit. In spite of that, it is still necessary to earth the unit to protect yourself

against short-circuits inside the unit.

DISCONNECTION: A disconnector for the unit (circuit breaker or switch with or without a fuse) must be

in sight and easily accessible. This is a standard requirement applicable to both commercial and residential

heat pumps. It prevents the unattended device from being remotely activated and allows for disconnection of

the unit from the power supply during its maintenance.

6. Initial heat pump start-up and its winterization

NOTE: Please make sure that the filtration pump is running and provides the corresponding level of water

flow.

THE START-UP PROCEDURE is completed after installation, so follow the steps below:

1. Switch on the filtration pump, check whether any water is leaking out and check the flow of water

through the system.

2. Connect the power supply to the heat pump and then press the ON/OFF button. After several seconds,

the heat pump should start up.

3. After the heat pump has been running for a few minutes, check whether the air coming out of its side is

cooler (by 5 to 10°C).

4. When you switch off the filtration pump, the heat pump should also automatically switch off. If this is

not the case, adjust the switch setting.

5. Let the heat pump and the swimming pool pump operate for 24 hours a day until the required water

temperature is achieved. After the set temperature is achieved, the heat pump switches itself off. The unit

automatically restarts (if the heat pump is working) if the water temperature in the swimming pool drops

by more than 1°C.

Water flow switch:

The heat pump is equipped with a flow switch, which guarantees the functioning of flow. The flow switch

controls the sufficient amount of water passing through the heat pump. This switch puts the heat pump out

of operation if the water flow is too low in order to prevent the components of the heat pump from being

damaged.

Time delay:

The heat pump is equipped with a built-in 3-minute protection against restart. Time delay control is an

integral part of the control circuit, which limits restart cycles and contactor clicking.

Time delay automatically restarts the heat pump approximately 3 minutes after each interruption of the

control circuit. Even a short power failure will activate the 3-minute restart delay and prevent the unit from

activating before the expiry of a period of 3 minutes.

6.1 Heat pump winterization

IMPORTANT: If essential measures to prepare the heat pump for winter are not taken, the heat pump could

be damaged, which will void the warranty.

The heat pump, filtration pump, and all installed technology of the swimming pool must not be exposed to

temperatures below the freezing point. It is necessary to remove all water from this whole system (technology),

especially the heat and circulating pump, in an appropriate manner.

WE RECOMMEND DOING THE FOLLOWING:

1. Disconnect the power supply to the heat pump.

2. Close the water inlet to the heat pump: completely close valves 2 and 3 in the bypass.

3. Disconnect the connection parts of the heat pump for intake and outlet of water and allow the water to

drain from the heat pump. In the winter season, it is recommended to fit the disconnected heat pump in

a place where temperatures will not fall below freezing point. Warning: always make sure that the water

is fully drained from the heat pump.

4. Loosely reconnect the connection parts for water intake and outlet to/from the heat pump in order to

avoid any pollutants being deposited in the pipes. This is only the case when you have no possibility to

store the heat pump according to item 3.

6.2 Starting up the heat pump again after winter

Before starting the heat pump after winter, first check the technological system (pipes) for passage through.

Also check whether or not the technological parts show any mechanical or other damage.

1. First check whether or not there are any pollutants in the pipes and whether or not there are any

structural problems.

2. Check whether or not the connection parts for water intake and outlet are properly secured to the heat

pump.

3. Start up the filtration pump in order to start the flow of water to the heat pump.

4. Reconnect the power supply to the heat pump and switch it on. Fully open valves 2 and 3 of the bypass.

Keep the circulating pump running until it is full of water. On initial startup, there is bound to be air

present in the technology.

7. Setting operating data

7.1 Heating only operation

7.2 Control display functions

1. up and down arrows

2. timer on button

3. timer off button

4. clock button

5. on/off button

6. operating mode display

7. LED display

7.3 How to identify the operating parameters (in the event of switching off the heat

pump, the LED display shows real time)

(1) press the button for 5 seconds and enter the operating parameters interface

(2) in this interface, use the up and down arrows to check the parameters

(3) the temperature of the incoming water (in “on” state) or time (in “off” state) appears on the LED display

after 8 seconds

(4) press the up or down arrows in the current mode to change the water temperature setting both in the on

and off states

(5) if the pump is running, the LED display shows the temperature of the incoming water and the current

mode

2 3 4

Parameter 0

setting the temperature for the

incoming water in cooling mode 8 to

35°C, (default setting is 28°C)

Parameter 1

setting the temperature for the

incoming water in heating mode 15 to

40°C, (default setting is 28°C)

Parameter 2

total operating time for the compres-

sor after defrosting 30 to 90 minutes,

(default setting is 40 minutes)

Parameter 3

conditions for activating the

defrosting function -30 to 0°C,

(default setting is -7°C)

Parameter 4

conditions for deactivating the

defrosting function 2 to 30°C,

(default setting is 20°C)

Parameter 5

defrosting function deactivation

time 1 – 12 minutes,

(default setting is 8 minutes)

Parameter 6

mode 0: cooling, 1: heating and

cooling, 2: heating and cooling

and auxiliary heating, 3: heating,

(default setting 3 heating)

Parameter 7

selecting the electronic

expansion valve mode 0 and 1,

(default setting 1 – automatic)

Parameter 8

heat target for super performance

in the range of -15 to 15°C,

(default setting 3°C)

Parameter 9

heat target for super

performance -15 to 15°C,

(default setting 10°C)

Parameter A

manual setting of the interval for the

electronic expansion valve 18 to 94,

(default setting 70 (*5))

7.4 How to identify the current mode?

Parameter B:

temperature of incoming water

Parameter C:

temperature of outgoing water

Parameter D:

capacitor temperature

Parameter E:

temperature of returned gas

Parameter F:

ambient temperature

Parameter G:

capacitor temperature in cooling

NOTE:

1. press the up or down arrow to check the temperature of incoming water, temperature of outgoing

water, capacitor temperature, temperature of returned gas, ambient temperature, current intervals of the

electronic expansion valve

2. when the heat pump is off, the display shows current time

Parameter H:

current intervals of the electronic

expansion valve

7.5 Setting the water temperature

In the current mode, press the up or down arrows to set the water temperature, even if the heat pump is off.

7.6 Setting the locking function

Press the up and down arrow simultaneously to lock the setting. To unlock the setting, press the arrows again

simultaneously.

7.7 Setting the clock

Press the button to set the clock and use the up and down arrows to select the values.

To save this setting, press the button again

7.8 Setting the activation of the timer

Press the button to set the time for switching on the heat pump and press the up or down arrow to set the

interval timing. To save this setting, press the button again. If the LED of this button is on, then press

the button to cancel the setting of the timer.

7.9 Setting the deactivation of the timer

Press the button to set the time for switching off the heat pump. Press the up and down arrows to set the

time for the switch-off and press the button to save this setting. If the LED of this button is on, then

press the button to cancel the setting of the timer.

Parameter Meaning Range Factory setting Notes

0Setting the temperature of incoming water in

cooling mode 8−35°C 28°C Adjustable

1Setting the temperature of incoming water in

heating mode 15−35°C 28°C Adjustable

2 Defrost cycle 30−90 min 40 min

3 Conditions for activating the defrosting function –30 to 0°C –7°C

4 Conditions for deactivating the defrosting function 2 to 30°C 20°C

5 Defrost termination time 1 to 12 min 8 min

6Mode: 0 cooling, 1 heating and cooling, 2 heating

and cooling + auxiliary electric heating, 3 heating 0−3 3 (heating)

7 Electronic expansion valve mode selection 0−1 1 (automatic)

8 Rapid mode for target heating –15 to 15°C 3°C

9 Rapid mode for target cooling –15 to 15°C 10°C

AIntervals for manual adjustments of the electronic

expansion valve 18−94 70

B Temperature of incoming water –9 to 99°C Accurate value

setting

C Temperature of outgoing water –9 to 99°C Accurate value

setting

D Capacitor temperature in the heating mode –9 to 99°C Accurate value

setting

E Temperature of returned gas –9 to 99°C Accurate value

setting

F Ambient temperature –9 to 99°C Accurate value

setting

G Capacitor temperature in the cooling mode –

H Actual intervals of the electronic expansion valve N*5 Accurate value

setting

NOTES:

1. If the heat pumps stops for 30 seconds, the filtration pumps shuts down automatically, if connected.

2. You can also control the filtration pump via the control LED display, provided that the filtration pump is

properly connected to the heat pump via the “PUMP” terminal.

3. In the event of using a 3-phase pump, a special 3-phase converter should be used.

ATTENTION:

• It is necessary to check the heat pump operation parameters after the installation and before the first use.

• When the heat pump is running, the LED display shows the temperature of incoming water.

• If you switch off the heat pump using the On/Off button on the control LED display, thus putting the heat

pump into the STANDBY mode, the LED display will show the clock.

• The water temperature may be adjusted when the heat pump is running. Other parameters may only be

changed when the heat pump is in the STANDBY mode.

8. Troubleshooting

8.1 Error codes shown on the controller with LED display

Fault Cable

controller Cause Solution

Defect to the temperature sensor for

incoming water PP1 The sensor is either open or