Brinkmann 810-3810-S User manual

Professional Single Zone
Charcoal Grill
WARNING/ADVERTENCIA
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND
FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A ESTAS ADVERTENCIAS E
INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA
EVITAR LESIONES PERSONALES, INCLUSO LA MUERTE, O LOS DAÑOS MATERIALES.
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
OWNER’S MANUAL / MANUAL DEL PROPIETARIO
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE
GRILL OWNER FOR FUTURE REFERENCE.
AVISO PARA EL
INSTALADOR:
ENTREGUE ESTAS INSTRUCCIONES AL
PROPIETARIO DE LA PARRILLA PARA
REFERENCIA FUTURA.
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IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
1
WARNING
• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of
the grill. Never use on wooden or other surfaces that could burn.
• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or
construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose
to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and
instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away
from grill.
• When using charcoal lighting fluid, allow charcoal to burn with grill lid open until covered with a light ash (approximately 20
minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill
and may result in a flash fire or explosion when lid is opened.
• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion
possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when
grill is in use.
• Do not leave grill unattended when in use.
• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking”
section of this manual.
• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• Use caution when adjusting charcoal grate height. Handle may be hot when in use.
Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the casters so the unit does not accidentally move.
• Wear protective gloves or oven mitts when adjusting door handle, ash tray or cooking height.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
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2
WARNING
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate
the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face
and body a safe distance from hot steam and flame flare-ups.
• Never place more than 15 pounds on side tables. Do not lean on the side tables.
• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly
reduce the life of the metal and finish of your grill.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution
when reaching into or under grill.
• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause
bodily injury.
• In windy weather, place grill in an outdoor area that is protected from the wind.
• Close lid to suffocate flame.
• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed
from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal
container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may
have fallen during the cooking or cleaning process.
• After each use, clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the grill to protect it
from excessive rusting.
• Use caution when lifting or moving grill to prevent strains and back injuries.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and
may lead to personal injury or property damage.
• Store the grill out of reach of children and in a dry location when not in use.
• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care &
Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
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PARTS LIST - PROFESSIONAL GRILL:
1 Handle
2 Handle supports
1 Warming rack
2 Cooking grills
2 Air Vents
1 Grill body
1 Crank
1 Grill door
1 Charcoal grate assembly
1 Ash pan collar
2 Air shutters
1 Left side table
1 Ash pan
1 Right side table
1 Left side drawer
1 Door frame bracket
1 Rear panel
4 Legs
1 Left side panel
1 Right side panel
1 Bottom panel
2 Doors
4 Locking casters
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR SMOKER.
FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
www.brinkmann.net
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.
(Proof of purchase will be required.)
3
Inspect contents of the box to ensure all parts are
included and undamaged.
We recommend two people work together
when assembling this unit.
The estimated time of assembly for this grill
is approximately 30 minutes.
The following tools are required to assemble
this Professional Grill:
• Pliers
• Phillips & Flathead Screwdrivers
• Adjustable Wrench
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Parts Bag Contents
1 10 X 8mm hexagonal nut
1 Door locking plate
1 Door handle
4 M6 X 50 mm Bolts
23 M5 X 10 mm Bolts
1 M10 Locking Washer
1 M10 Washer
8 M5 Self-Locking Nuts
4 M6 Nuts
8 M5 Spring Washers
8 M5 Washers
4 M6 Washers
28 M6 X 15 mm Bolts
1 Screwdriver
1 Hex Nut Wrench
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5
Choose a good, cleared assembly area and get a
friend to help you put your grill together. Lay
cardboard down to protect grill finish and
assembly area. Turn the grill on its side to begin
assembly.
Step 1
Attach locking casters to bottom of each leg.
Tighten caster bolts securely using hex nut
wrench provided in parts pack.
Step 2
Attach left side panel to left front leg and left
rear leg by using four M6 x 15mm bolts.
Repeat for the right side panel and right legs.
Note: Front legs have door hinge brackets
pre-attached.
Step 3
Attach bottom panel to the left and right panel
assemblies by using four M6 x 50mm bolts.
Locking
Casters
Legs
Hex Nut Wrench
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Step 4
Attach rear panel to cart assembly by using
four M6 x 15mm bolts.
Step 5
Attach door frame bracket to front of cart
assembly by using four M5 x 10mm bolts.
Step 6
Install door handle through holes in door
by using two M5 x 10mm bolts,
M5 washers and M5 spring washers.
Repeat for other door.
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7
Step 7
Install left door by inserting the lower
hinge pin into the lower left door hinge.
Depress the upper left door hinge, then
align with the upper left door bracket until
hinge pin locks into place. Repeat for right
door.
Step 8
Attach air vent dampers to both sides of
the grill lid using two M5 x 10mm bolts
and M5 self-locking nuts. Attach air vent
handles by sliding the handle over the arm
until you hear a click. (M5 self-locking nuts
can be tightened by using the hex nut
wrench provided)
Step 9
Attach right grill handle support to grill lid
using two M6 x 15mm bolts, M6 washers
and M6 nuts. Insert grill handle into the
right grill handle support. Then attach left
grill support to grill handle and secure to
grill hood using two M6 x 15mm bolts,
M6 washers and M6 nuts.
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8
Step 10
Attach the air shutter to the inside of grill
body by aligning the air shutter and grill
body holes, secure by using two
M5 x 10mm bolts and M5 self-locking
nuts. Repeat for opposite side of grill body.
(M5 self-locking nuts can be tightened by
using the hex nut wrench provided)
Attach the air shutter handle by sliding the
handle over the air shutter arm until you
hear a click. Repeat for opposite side of
grill body.
Step 11
Insert door handle through hole in door
with handle pointing down. Place door
locking plate over door handle pointing up
and secure with a M10 nut, M10 washer
and M10 spring washer.
Step 12
Attach grill door using two M5 x 10mm
bolts and M5 self-locking nuts. (M5 self-
locking nuts can be tightened by using the
hex nut wrench provided)
Step 13
Attach the charcoal grate assembly using
four M6 x 15mm bolts to the inside front
panel of grill body.
Door
Handle
Door
Locking
Plate
Nut
Door
Washer
Lock
Washer
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Step 14
Attach the charcoal crank by screwing in
the handle clockwise into the grill front
crank hole.
Step 15
Attach the ash pan collar to bottom of grill
body using three M5 x 10mm bolts.
Step 16
Slide the ash pan into the track of the ash
pan collar as illustrated.
Step 17
With the help of a friend, place grill
body assembly on assembled cart
frame. Grill body will rest on angled
vertical supports. Align bolt holes located
on the outside of the grill body assembly.
Secure using eight M6 X15mm bolts.
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