Broce FMJ470 Troubleshooting guide

FMJ470
Front Mount
4-Wheel Construction Sweeper
Broce Manufacturing Co. Inc. 1460 South 2nd Avenue Dodge City, KS 67801
PHONE [phone] FAX [phone] [email protected]m
M-F 7:00 AM-6:00 PM CST
1-866-283-2759
www.brocebroom.com
Operation & Maintenance

Broce Manufacturing Company, Inc.
WARRANTY REGISTRATION
Purchaser - Type of Business
Construction/Highway Rental Asphalt Contractor
Equipment Dealer Municipality Other
1. The Purchaser has been instructed and/or has read the manual and understands proper
preventive maintenance, operation and safety precautions.
2. The Warranty and Limitations of Liability are found in the Warranty pages enclosed in the
Parts and Operators Manuals.
3. BroceManufacturingCo.Inc.reservestherighttomakedesignchangesormodications
to Broce products at any time without incurring any obligation to make similar changes or
 modicationstopreviouslysoldunits.
4. If this Document is not signed and returned to Broce Manufacturing Co. Inc., the warranty
begins at the date of delivery to the Dealership.
I hereby acknowledge acceptance of above and conditions in the Warranty Policy
Purchaser/Owner: ___________________________________________________________
Dealer Representative: _______________________________________________________
Broce Manufacturing Co. Inc.
1460 South 2nd Avenue
Dodge City, KS 67801
[phone]
Purchased From (Dealership)
Company: _____________________________________________________
Address: _____________________________________________________
City: _________________________ State: ____ ZIP: ___________
Delivery Date to Dealer: ___ / ___ / ___ Unit Hours: _________________
Model Number: ________________ Serial Number: ______________
Purchaser
Company: _____________________________________________________
Address: _____________________________________________________
City: _________________________ State: ____ ZIP: __________
Delivery Date to Dealer: ___ / ___ / ___ Unit Hours: _________________

For a period of twelve (12) months or 1,000 hours whichever comes rst, from the date
of delivery of product to the original user, Broce Manufacturing of Dodge City, Kansas
warrants each product to be free from manufacturing defects, subject to the limitations
contained in this policy. This limited warranty covers parts and labor.
This warranty does not apply to defect caused, in whole or in part, by unreasonable use
while in the possession of the user, including, but not limited to, failure to properly set up
product, failure to provide reasonable and necessary maintenance, normal wear, routine
tune ups or adjustments, improper handling, accidents, operation at speed or load condi-
tions contrary to published specications, improper or insu󰀩cient lubrication, or improper
storage. This warranty is not a guarantee that the performance of each product will meet
the expectations of the purchaser.
Broce Manufacturing shall not be liable for consequential damage of any kind, including,
but not limited to: consequential labor costs or transportation charges in connection with
the replacement or repair of defective parts, lost time or expense which may have accrued
because of said defects. In no event shall Broce Manufacturing’s total liability hereunder
exceed the product purchase price.
Many components used by Broce Manufacturing are subject to the warranties of their
respective manufacturers. These warranties will be considered void if the product is mod-
ied or repaired in any way not expressly authorized, or if closed components are disas-
sembled prior to return. Closed components include, but are not limited to gearboxes,
hydraulic pumps, motors, cylinders and actuators.
Our obligation under the warranty is expressly limited, at our option, to the replacement or
repair at Broce Manufacturing of Dodge City, KS or at a service facility designated by us.
We are not responsible for unauthorized repairs or replacements. Any implied or statutory
warranties, including any warranty of merchantability or tness for a particular purpose,
are expressly limited to duration of this written warranty. We make no other express war-
ranty. This warranty cannot be extended, broadened, or changed except in writing by an
authorized o󰀩cer of Broce Manufacturing.
BROCE BROOM LIMITED TWELVE-MONTH WARRANTY
Broce Manufacturing Co. Inc.
1460 South 2nd Avenue
Dodge City, KS 67801
[phone]
BROCE MANUFACTURING COMPANY

NOTICE: THIS VEHICLE DOES NOT CONFORM TO ALL
SAFETY AND EMISSIONS STANDARDS APPLICABLE TO
ON-ROAD VEHICLES IN THE UNITED STATES.
OPERATOR QUALIFICATIONS
Operation of this equipment shall be limited to competent and experienced persons.
In addition, anyone who will operate or work around this equipment must use good
common sense. In order to be qualied, he or she must also know and meet all
other requirements, such as:
1. Some regulations specify that no one under the age of 16 may operate
power machinery. It is your responsibility to know what these regulations
are in your area or situation.
2. Current OSHA regulations state in part: “At the time of initial assignment
and at least annually thereafter the employer shall instruct EVERY
employee in the safe operation of servicing of all equipment with which the
employee is or will be involved.”
3. Unqualied persons are to STAY OUT of the work area.
4. A person who has not read and understood all operating and safety
instructions is not qualied to operate the machinery.
FAILURE TO READ THIS MANUAL AND ITS SAFETY INSTRUCTIONS
IS A MISUSE OF THE EQUIPMENT AND WILL VOID FACTORY WARRANTY.
SIGN OFF SHEET
As a requirement of OSHA, it is necessary for the employer to train the employee in
the safe operation and safety procedures with this equipment. We include this sign
o󰀨 sheet for your convenience and personal record keeping.
Date Employer’s Signature Employee’s Signature

!WARNING: Cancer
and Reproductive Harm
www.P65Warnings.ca.gov
8
BROCE FMJ470
SAFETY PRECAUTIONS ...........................................................10-12
MACHINE SPECIFICATIONS ....................................................13-14
MACHINE OPERATIONS
CONTROLS ..........................................................................15
INSPECTION ........................................................................16
STARTUP PROCEDURE .....................................................17
SWEEPING CORE...............................................................18
BROOM.................................................................................19
DISPLAY SCREEN
BUTTON NAVIGATION........................................................20
SCREENS........................................................................21-23
HYDRAULIC TEMP SCREEN.........................................24-25
HYDRAULIC SYSTEM................................................................27-30
MAINTENANCE
ENGINE AIR CLEANER.......................................................31
CABIN AIR CLEANER.........................................................32
SERVICE SCHEDULE..........................................................33
RADIATOR & HEAT EXCHANGER.....................................34
LUBRICATION.................................................................35-36
LUBRICATION CHART........................................................37
FASTENERS, CORE DRIVE, ETC......................................38
ENGINE, TIRE.....................................................................39
AIR CONDITIONER PREVENTIVE......................................40
TROUBLESHOOTING- A/C SYSTEM.................................41
TABLE OF CONTENTS

!WARNING: Cancer
and Reproductive Harm
www.P65Warnings.ca.gov
9
BROCE FMJ470
A/C WARRANTY..............................................................................42
BROOM WAFER REPLACEMENT.............................................43-44
TROUBLESHOOTING................................................................45-48
SCHEMATICS (Wiring Diagram).................................................49-51
SCHEMATICS (Hydraulic Diagram)............................................52-56
TABLE OF CONTENTS

!WARNING: Cancer
and Reproductive Harm
www.P65Warnings.ca.gov
10
BROCE FMJ470
SAFETY PRECAUTIONS
1. Keep all shields in place.
2. Stop machine, turn o󰀨 engine and remove key to repair or clean.
3. Keep hands, feet, and clothing away from power driven parts.
4. Keep o󰀨 of machinery unless a platform is provided.
Do not crawl on equipment.
5. When equipment becomes disabled, shut o󰀨 power before attempting repairs.
6. Check for hydraulic leaks with a piece of paper and not your hands.
Hydraulic oil under pressure can cause serious injury!
BE A SAFE OPERATOR BY
THINKING BEFORE ACTING AND
BY READING YOUR OPERATORS
MANUAL.
AVOID ACCIDENTS
Most accidents, whether they occur in industry, on the farm, at home, or on the high-
way, are caused by the failure of some individual to follow simple and fundamental
safety rules or precautions. For this reason, most accidents can be prevented by
recognizing the real cause and doing something about it before the accident occurs.
Regardless of the care used in the design and construction of any type of equip-
ment, there are many conditions that cannot be completely safe guarded against
without interfering with reasonable accessibility and e󰀩cient operation.
A careful operator is the best insurance against an accident.
The complete observance of one simple rule would prevent many thousand serious
injuries each year.
Never attempt to clean, oil, or adjust a machine while it is in motion!