Brute 1695724 User manual

Manual Part No. 1738019
Revision B
Rev. Date 04/2009
Operator’s Manual
Walk-Behind Snow Thrower
Mfg. No. Description
1695724 Dual Stage Snow Thrower, 11.5 TP, 27 Inch
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Thank you for purchasing this quality-built BRUTE snow thrower. We’re pleased that you’ve placed your confidence in the BRUTE brand.
When operated and maintained according to the instructions in this manual, your BRUTE product will provide many years of dependable
service.
This manual contains safety information to make you aware of the hazards and risks associated with snow throwers and how to avoid
them. This snow thrower is designed and intended only for snow throwing and is not intended for any other purpose. It is important that
you read and understand these instructions throroughly before attempting to start or operate this equipment. This snow thrower
requires final assembly before use. Refer to the Quck Start Guide for instructions on final assembly procedures. Follow the instructions
completely. Save these instructions for future reference.
Where to Find Us
You never have to look far to find Briggs & Stratton support and service for your snow thrower. Consult your Yellow Pages. There are
over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs and Strat-
ton Customer Service by phone at [phone], or on the Internet at www.brutepower.com.
Snow Thrower
Model Number
Revision
Serial Number
Engine
Model Number
Revision
Serial Number
Date Purchased
The Illustrated Parts List for this machine can be downloaded from www.brutepower.com. Please provide model and serial number
when ordering replacement parts.
Briggs & Stratton Power Products Group, LLC
P.O. Box 702
Milwaukee, WI 53201-0702
1-800-528-5087
brutepower.com
Copyright © 2009 Briggs & Stratton Power Products Group, LLC
Milwaukee, WI, All rights reserved.
BRUTE is a trademark of Briggs & Stratton Power Products
Group, LLC Milwaukee, WI USA.
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Reproduction

OPERATOR SAFETY.................................................................................... 4
FEATURES AND CONTROLS .......................................................................... 10
OPERATION ............................................................................................. 12
BEFORE OPERATING SNOW THROWER................................................................................. 12
CHECK THE TIRES .................................................................................................................. 12
OPERATE THE SNOW THROWER.............................................................................................................. 13
STOP THE SNOW THROWER.................................................................................................................... 13
TRACTION LOCK PINS ............................................................................................................................. 14
CHECK THE OIL (BEFORE STARTING ENGINE) ........................................................................................ 14
FILL THE FUEL TANK................................................................................................................................ 15
START THE ENGINE.................................................................................................................................. 15
STOP THE ENGINE.................................................................................................................................... 16
CLEAR A CLOGGED DISCHARGE CHUTE.................................................................................................17
OPERATING TIPS...................................................................................................................................... 17
MAINTENANCE ......................................................................................... 18
SERVICE RECOMMENDATIONS ............................................................................................................... 18
AFTER EACH USE..................................................................................................................................... 18
LUBRICATE AUGER GEAR BOX................................................................................................................. 19
LUBRICATE AUGER SHAFT FITTINGS ...................................................................................................... 19
CHECK/LUBRICATE FREE-HAND LINKAGE.............................................................................................. 19
LUBRICATE CHUTE ROTATION GEAR....................................................................................................... 19
ADUST THE DRAG ON THE CHUTE ROTATION......................................................................................... 19
ENGINE MAINTENANCE ........................................................................................................................... 20
CHANGE THE SPARK PLUG...................................................................................................................... 21
ADJUST SKID HEIGHT.............................................................................................................................. 22
BELT ADJUSTMENT.................................................................................................................................. 23
BELT GUIDE ADJUSTMENT ...................................................................................................................... 24
CHECK AND ADJUST THE CABLES.......................................................................................................... 24
AUGER SHEAR PIN REPLACEMENT......................................................................................................... 26
STORAGE................................................................................................ 27
OFF SEASON STORAGE............................................................................................................................ 27
LUBRICATE HEX SHAFT AND CHAINS..................................................................................................... 27
REMOVE FROM STORAGE........................................................................................................................ 27
TROUBLESHOOTING................................................................................... 28
WARRANTIES........................................................................................... 29
SPECIFICATIONS ....................................................................................... 31
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TABLE OF CONTENTS
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The safety alert symbol and signal word (DANGER,
WARNING, CAUTION, or NOTICE) is used to indicate the likeli-
hood and potential severity of personal injury and/or damage to
the product. In addition, a hazard symbol may be used to
represent the type of hazard.
Safety Alert Symbol and Signal Words
DANGER indicates a hazard which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could
result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, could
result in minor or moderate injury.
NOTICE indicates a situation that could result in damage
to the
product
.
DANGER - Amputation Hazard
The discharge chute contains a rotating
impeller to throw snow. Never clear or unclog
the discharge chute with your hands. Fingers
can quickly become caught and traumatic
amputation or severe laceration will result.
Always use a clean-out tool to clear or unclog
the discharge chute.
Safety Alert – Identifies safety information about
hazards that can result in personal injury.
Operator’s Manual – Read and understand before
performing any activity or running snow thrower.
Rotating Impeller Keep a Safe Distance from
Snow Thrower
Rotating Auger Rotating Gears
Never Reach into
Rotating Parts Thrown Objects
Fire Explosion
Shock Toxic Fumes
Hot Surface Recommended Ear Protection for
Extended Use
Shut off engine and remove spark plug connector
before performing maintenance or repair work.
Hazard Symbols and Meanings
DANGER
• Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with
snow throwers.
• This snow thrower is capable of amputating hands and feet,
and throwing objects. Read and observe all the safety
instructions in this manual. Failure to do so will result in
death or serious injury.
WARNING
U.S.A. Models: Certain components in this product and its
related accessories contain chemicals known to the state of
California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
OPERATOR SAFETY
WARNING
U.S.A. Models: The engine exhaust from this product con-
tains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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Oil
Fuel Forward
On Off Neutral
Choke Off Reverse
Choke On
Stop Electric Start - Engage (Down) &
Disengage (Up)
Slow Engine - Run
Fast STOP Engine - Stop
Traction Control -
Engage (Down) Auger Control - Engage (Down)
Auger Clutch Chute Deflector
(Up and Down)
Discharge Chute
(Left and Right) Heated Hand Grips (High and Low)
Control Symbols on Equipment
12
F
Free-HandTM Control
Easy-TurnTM Traction Control
• Be thoroughly familiar with the controls and the proper use of the snow
thrower.
• Make sure you are properly trained before operating the snow thrower.
•Know how to stop the unit and disengage the controls quickly.
• Never allow anyone to operate the snow thrower without proper instruction.
• Always follow the instructions in the operator’s manual, if the snow thrower
will be stored for an extended period.
• Maintain or replace safety and instruction labels as necessary.
• Never attempt to make major repairs on the snow thrower unless you have
been properly trained. Improper servicing of the snow thrower can result
in hazardous operation, equipment damage, and voiding of the product
warranty.
DANGER
Read, understand, and follow all the instructions on the
snow thrower and in the operator’s manual before operating
this unit.
Failure to observe the safety instructions in this manual will
result in death or serious injury.
Read the Manual
TO SAFELY CLEAR A CLOGGED DISCHARGE CHUTE
DANGER: Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with snow
throwers. Never use your hands to clean out the discharge chute.
FOLLOW THESE INSTRUCTIONS:
1. Shut OFF the engine.
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
DANGER
Discharge chute contains rotating impeller to throw snow.
Never clear or unclog the discharge chute with your hands.
Fingers can quickly become caught in the impeller. Always
use a clean-out tool.
Failure to observe these safety instructions will result in
traumatic amputation or severe laceration.
Discharge Chute
OPERATOR SAFETY
NOTE: Not all control symbols shown on this page will appear
on your snow thrower. See FEATURES AND CONTROLS section
for the applicable symbols.
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WHEN ADDING FUEL
• Turn off engine and let cool at least 2 minutes before removing the fuel
cap and adding fuel.
• Fill fuel tank outdoors or in a well ventilated area.
• Do not overfill the fuel tank. To allow for the expansion of gasoline, do not fill
above the bottom of the fuel tank neck.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other
ignition sources.
• Check fuel lines, cap, and fittings frequently for cracks or leaks. Replace if
necessary.
• Use an approved fuel container.
• If fuel spills, wait until it evaporates before starting engine.
WHEN STARTING ENGINE
• Ensure that spark plug, muffler, fuel cap, and air cleaner (if equipped) are in
place and secured.
• Do not crank the engine with the spark plug removed.
• If fuel is spilled, do not attempt to start the engine, but move the snow
thrower away from the area of the spill, and avoid creating any source of
ignition, until the fuel vapors have dissipated.
• Do not over-prime the engine. Follow the engine starting instructions in this
manual.
• If the engine floods, set choke (if equipped) to OPEN/RUN position, move
throttle (if equipped) to FAST position and crank until engine starts.
WHEN OPERATING EQUIPMENT
• Do not tip the snow thrower at an angle which causes the fuel to spill.
• Do not choke the carburetor to stop the engine.
• Never run the engine with the air cleaner assembly (if equipped) or the air
filter (if equipped) removed.
WHEN CHANGING OIL
• If you drain the oil from the top oil fill tube, the fuel tank must be empty or
fuel can leak out and result in a fire or explosion.
WHEN TRANSPORTING EQUIPMENT
• Transport with fuel tank EMPTY, or with fuel shut-off valve OFF.
WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters, or other appliances that have
pilot light or other ignition source because they can ignite fuel vapors.
DANGER
Fuel and its vapors are extremely flammable and explosive.
Always handle fuel with extreme care.
Failure to observe these safety instructions can cause a fire
or explosion which will result in severe burns or death.
Fuel Handling
• Keep the area of operation clear of all persons, particularly small children
and pets.
• Thoroughly inspect the area where the snow thrower will be used and remove
all doormats, sleds, boards, wires, and other foreign objects.
• Do not operate the snow thrower without wearing adequate winter clothing.
• Wear footwear that will improve footing on slippery surfaces.
• Use caution to avoid slipping or falling especially when operating the
snow thrower in reverse.
• Never operate the snow thrower without good visibility or light. Always be
sure of your footing, and keep a firm hold on the handles.
• Do not clear snow across the face of slopes. Use extreme caution when
changing direction on slopes. Do not attempt to clear steep slopes.
• Do not overload the machine capacity by attempting to clear snow too
quickly.
• Never operate the snow thrower at high transport speeds on slippery
surfaces. Look behind the snow thrower and use care when operating in
reverse.
• Do not use the snow thrower on surfaces above ground level such as roofs of
residences, garages, porches, or other such structures or buildings.
• Operators should evaluate their ability to operate the snow thrower safely
enough to protect themselves and others from injury.
• The snow thrower is intended to remove snow only. Do not use the snow
thrower for any other purpose.
• Do not carry passengers.
• After striking a foreign object, shut OFF the engine, disconnect the cord on
electric motors, thoroughly inspect the snow thrower for any damage, and
repair the damage before restarting and operating the snow thrower.
• If the snow thrower vibrates abnormally, shut OFF the engine. Vibration is
generally a warning of trouble. See an authorized dealer if necessary for
repairs.
• For models equipped with electric starting motors, disconnect the power
cord after the engine starts.
DANGER
This snow thrower is only as safe as the operator. If it is
misused, or not properly maintained, it can be dangerous.
Remember you are responsible for your safety and that of
those around you.
Operation and Equipment Safety
OPERATOR SAFETY
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• Keep children out of the area during operation. Children are often attracted to
the equipment. Be mindful of all persons present.
• Be alert and turn unit off if children enter the area.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other
objects that may obscure vision. Children may be present.
DANGER
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the unit
and the operating activity. Never assume that children will
remain where you last saw them.
Children
• Start and run engine outdoors.
• Do not run the engine in an enclosed area, even if doors or windows are
open.
DANGER
Engines give off carbon monoxide, an odorless, colorless,
poison gas.
Breathing carbon monoxide can cause nausea, fainting,
or death.
Engine Safety
• Disengage all clutches and shift into neutral before starting the engine.
• Let the engine adjust to outdoor temperatures before starting to clear snow.
• Use a grounded three-wire plug-in for all snow throwers equipped with
electric drive motors or electric starting motors.
DANGER
Safe operation of the snow thrower requires the proper care
and maintenance of the engine. Failure to observe the safety
instructions in this manual will result in death or serious
injury.
• Always wear safety glasses or eye shields while during operation, and while
performing an adjustment or repair.
• Always be aware of the direction the snow is being thrown. Nearby
pedestrians, pets, or property may be harmed by objects being thrown.
• Be aware of your environment while operating the snow thrower. Running
over items such as, gravel, doormats, newspapers, toys, and rocks hidden
under snow, can all be thrown from the chute or jam in the auger.
• Use extreme caution when operating on or crossing gravel drives, walks, or
roads.
• Adjust the collector housing height to clear gravel or crushed rock surface.
• Never operate the snow thrower near glass enclosures, automobiles, window
wells, drop-offs, and the like without proper adjustment of the discharge
chute angle.
• Familiarize yourself with the area in which you plan to operate the snow
thrower. Mark off boundaries of walkways and driveways.
DANGER
Objects can be picked up by auger and thrown from chute.
Never discharge snow toward bystanders or allow anyone in
front of the snow thrower. Failure to observe these safety
instructions will result in death or serious injury.
Thrown Objects
• Whenever cleaning, repairing, or inspecting the snow thrower, make sure the
engine is OFF, spark plug wire is disconnected, and all moving parts have
stopped.
• Do not put hands or feet near or under rotating parts. Keep clear of the
discharge opening at all times.
• Never operate the snow thrower without proper guards, and other safety
devices in place and working.
• Never leave the snow thrower unattended while engine is running. Always
disengage the auger and traction controls, stop engine, and remove keys.
• Keep all loose clothing away from the front of the snow thrower and auger.
Scarves, mittens, dangling drawstrings, loose clothes, and pants can quickly
become caught in the rotating device and amputation will occur. Tie up
long hair and remove jewelry.
• Run the machine a few minutes after discharging snow to prevent freeze-up
of the collector/impeller.
• Disengage power to the collector/impeller when snow thrower is transported
or not in use.
DANGER
Keep hands, feet, and clothing away from rotating parts.
Rotating parts can contact or entangle hands, feet, hair,
clothing, or accessories.
Failure to observe these safety instructions will result in
traumatic amputation or severe laceration.
Moving Parts
OPERATOR SAFETY
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• When performing any maintenance or repairs on the snow thrower, shut OFF
the engine, disconnect spark plug wire, and keep the wire away from the
plug to prevent someone from accidently starting the engine.
• Check shear bolts and other hardware at frequent intervals for proper
tightness to be sure the snow thrower is in safe working condition.
• Keep nuts and bolts tight and keep snow thrower in good condition.
• Never tamper with safety devices. Check their proper operation regularly and
make necessary repairs if they are not functioning properly.
• Components are subject to wear, damage, and deterioration. Frequently
check components and replace with recommended parts, when necessary.
• Check control operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all settings and adjustments.
• Only authorized service locations should be utilized for major service and
repair requirements.
• Use only attachments and accessories approved by the factory (such as
wheel weights, counterweights, or cabs).
• Never attempt to make any adjustments while the engine is running (except
when specifically recommended by the factory).
WARNING
This snow thrower must be properly maintained to ensure safe
operation and performance. Failure to observe the safety
instructions in this manual could result in death or serious
injury.
Maintenance and Storage
-
• If there is natural or LP gas leakage in area, do not start engine.
• Do not use pressurized starting fluids because vapors are flammable.
WARNING
Starting engine creates sparking.
Sparking can ignite nearby flammable gases.
Explosion and fire could result.
• Never touch a hot engine or muffler. Allow muffler, engine cylinder, and fins
to cool before touching.
• Remove debris from muffler area and cylinder area.
• Install and maintain in working order a spark arrester before using equipment
on forest-covered, grass-covered, or brush-covered unimproved land.
•U
U.S.A. Models:
It is a violation of California Public Resource Code
Section 4442 to use or operate the engine on or near any forest-covered,
brush-covered, or grass-covered land unless the exhaust system is equipped
with a spark arrester meeting any applicable local or state laws. Other states
or federal areas may have similar laws.
WARNING
Running the engine produces heat. Engine parts, especially
muffler, become extremely hot.
Failure to observe these safety instructions could result in
severe thermal burns on contact.
Engine Safety (Continued)
OPERATOR SAFETY
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Safety Decals Figure 1
Look for this symbol to indicate important safety
precautions. This symbol indicates: “Attention! Become
Alert! Your Safety Is At Risk.”
12
Part No. 1737865
Chute Danger Decal
Part No. 1736616
Shift Decal
Part No. 1737866
Auger Danger Decal
Product ID Number &
Serial Number Decal
(Rear of Motor Box)
Engine Decals
Part No. 1737876
Main Dash Decal
WARNING:
If any safety decals become worn or damaged and
cannot be read, order replacement decals from your local dealer.
THIS ENGINE MEETS 2008 CA EXH AND EPA
PHASE 2 EMISSION REGULATIONS FOR SMALL
OFF-ROAD ENGINES. REFER TO OWNER'S
MANUAL FOR MAINTENANCE SPECIFICATIONS,
ADJUSTMENTS, AND EMISSIONS
DURABILITY INFORMATION.
EPA EMISSIONS COMPLIANCE PERIOD: CATEGORY: X
CA COMPLIANCE PERIOD: X
DISP: XXXcc e11*97/68SA*XXXX/XX*XXXX*XX
FAMILY XXXXX.XXXXXX XXXXXX
IMPORTANT ENGINE INFORMATION
BRIGGS & STRATTON CORPORATION
Part No. 278297
Part No. 277953
Part No. 1737869
Auger Control Decal
Part No. 1737870
Traction Control Decal
OPERATOR SAFETY
Before operating your snow thrower, read the safety decals
as shown on your snow thrower. The cautions and warnings
are for your safety. To avoid a personal injury or damage to
your snow thrower, understand and follow all the safety decals.
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NOTICE: Read this OPERATOR’S MANUAL and OPERATOR SAFETY before operating your snow thrower. Compare the illustrations with your
SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
FEATURES AND CONTROLS
ENGINE CONTROLS
A. Choke Control — Used to start a cold engine (see Figure 2).
B. Electric Start Button — Used to start the engine using the electric
starter.
C. Primer Button — Used to inject fuel directly into the carburetor
manifold to ensure fast starts in cool weather.
D. Safety Key — Must be inserted to start engine. Pull out to stop. Do
not turn safety key.
E. Starter Handle — Starts the engine manually.
F. ON/OFF Switch
Engine Controls Figure 2
G. Fuel Tank and Cap
H. Oil Fill Cap
I. Engine Run/Stop (symbol location)
SNOW THROWER CONTROLS
A. Speed Select Lever — Allows the operator to use one of six (6)
forward and two (2) reverse speeds (see Figure 3). To shift, move
speed select lever to desired position.
NOTICE: Do not move speed select lever while Traction
Drive Clutch is engaged. This may result in severe damage
to drive system.
ENGINE AND SNOW THROWER CONTROLS
C
H
A
D
F
E
B
G
STOP
I
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FEATURES AND CONTROLS
B. Auger Drive Clutch Lever — Used to engage and disengage the
auger and impeller. To engage push down, to disengage release.
C. Traction Drive Clutch Lever — Used to propel snow thrower for-
ward or reverse. Push down to engage, release to disengage.
D. Snow Chute Deflector — Used to change the direction the snow
is thrown.
E. Crank — Used to change direction of the snow discharge. Turn han-
dle clockwise to turn chute to right. Turn handle counterclockwise to
turn chute to left.
Snow Thrower Controls Figure 3
F. Skid Shoe — Used to adjust ground clearance of auger housing.
G. Clean-Out Tool — Used to remove snow and debris from the dis-
charge chute and the auger housing.
H. Free-HandTM Control — After engaging the traction control (left
hand) and auger control (right hand), allows the operator to
release the auger control lever to use the other controls.
B
A
EC
12
H
F
G
D
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OPERATION
12
Checking Tire Air Pressure Figure 4
BEFORE OPERATING SNOW THROWER
■
■Check the fasteners. Make sure all fasteners are tight.
■
■On electric start models, the unit was shipped with the starter cord
plugged into the engine. Before operating, unplug the starter cord from the
engine.
NOTE: This snow thrower was shipped WITH OIL in the
engine. See “Before Starting Engine” instructions in the
OPERATION section of this manual before starting engine.
CHECK THE TIRES
Check tires for damage. Check the air pressure in the tires with an
accurate gauge (see Figure 4).
CAUTION: Avoid Injury! Explosive separation of tire
and rim parts is possible when they are serviced
incorrectly.
• Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
• Do not inflate the tires above the recommended pressure.
• Do not weld or heat a wheel and tire assembly. Heat can
cause an increase in air pressure resulting in an
explosion. Welding can structurally weaken or deform the
wheel.
• Do not stand in front or over the tire assembly when
inflating. Use appropriate tool that allows you to stand to
one side.
NOTICE: Check side of tire for maximum tire pressure. DO
NOT exceed maximum.
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OPERATE THE SNOW THROWER
CAUTION: Operation with a Snow Cab. Wind may blow
exhaust gasses back towards the operator. If you notice
the smell of exhaust, change direction of operation.
The most effective use of the snow thrower will be established by experi-
ence, taking into consideration the terrain, wind conditions, and building
location which will determine the direction of the discharge chute.
NOTICE: Do not throw snow toward a building as hidden objects
could be thrown with sufficient force to cause damage.
1. Start the engine. See “To Start Engine” in this section.
2. Rotate the crank (A
A
, Figure 5) to set the direction (left or right) of the
discharge chute.
CAUTION: Before operating, make sure the area in front
of the snow thrower is clear of bystanders or obstacles.
3. Fully press and hold the auger engage control (B
B
) on the right-hand
grip to begin auger rotation. Releasing the auger engage control will
disengage the auger - unless the Free-Hand™ Control has been acti-
vated.
Control Levers Figure 5
NOTE: When clearing wet, heavy, snow, it is recommended
that the ground speed of the unit be reduced, maintain full
throttle, and do not attempt to clear the full width of the unit.
7. To stop moving forward, release the traction control lever (C
C
).
8. To move the snow thrower backwards, move the speed select lever into
either first or second reverse position and engage the traction control
lever.
STOP THE SNOW THROWER
1. Release the auger engage control (B
B
, Figure 5).
2. Release the traction control lever (C
C
).
3. Push the ON/OFF switch (A
A
, Figure 12) to the OFF position and pull
out the safety key (B
B
).
WARNING: Read Operator’s Manual before operating
machine. This machine can be dangerous if used
carelessly.
• Never operate the snow thrower without all guards,covers,
shields in place.
• Never direct discharge towards windows or allow
bystanders near machine while engine is running.
• Stop the engine whenever leaving the operating
position.
• Disconnect spark plug before unclogging the impeller
housing or the discharge chute and before making
repairs or adjustments.
• When leaving the machine, remove the safety key. To
reduce the risk of fire, keep the machine clean and free
from spilled gas, oil, and debris.
WARNING: Never run engine indoors or in an enclosed,
poor ventilated area. Engine exhaust contains CARBON
MONOXIDE, an ODORLESS and DEADLY GAS.
• Keep hands, feet, hair, and loose clothing away from
any moving parts on engine and snow thrower.
• Temperature of muffler and nearby areas can exceed
150°F (66°C). Avoid these areas.
• DO NOT allow children or young teenagers to operate or
be near snow thrower while it is operating.
12
F
Free-HandTM Control
NOTE: Always release the traction control lever before moving
the speed select lever.
6. Use the speed select lever (D
D
) to select the forward drive speed. Set
the speed select lever to one of the following positions as determined
by snow conditions:
1-2 Wet, Heavy, Slushy, Extra Deep
3 Moderate
4-5 Very Light
6 Transport
4. Fully press and hold the traction and Free-Hand™ Control lever (C
C
)
on the left-hand grip to engage the traction drive and begin moving
the snow thrower. To disengage the traction drive, completely release
the lever.
5. When BOTH levers are depressed, the Free-Hand™ Control is acti-
vated. This allows auger engage control to be released - YET AUGER
ROTATION WILL CONTINUE - until the Free-Hand™ Control is re-
leased.
C
D
B
A
OPERATION
WARNING: The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields before beginning snow thrower operation. We recommend
standard safety glasses or Wide Vision Safety Mask over spectacles.
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OPERATION
14
TRACTION LOCK PINS
The right traction wheel can be completely released using the locking pin
(A
A
, Figure 6). This allows the unit to be easily moved with the engine off.
Traction Lock Pins Figure 6
CHECK THE OIL (BEFORE STARTING ENGINE)
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
1. Make sure the unit is level. Use a high quality detergent oil classified
“For Service SG, SH, SJ, SL, or higher”.
2. Remove the oil fill cap/dipstick (A
A
, Figure 7) and wipe with a clean cloth.
3. Insert the oil fill cap/dipstick and turn clockwise to tighten.
4. Remove the oil fill cap/dipstick and check the oil.
NOTE: Do not check the level of the oil while the engine runs.
5. If necessary, add oil until the oil reaches the FULL mark on the oil fill
cap/dipstick. Do not add too much oil.
6. Tighten the oil fill cap/dipstick securely each time you check the oil
level.
NOTE: For extreme cold operating conditions of 0°F (-18°C) and
below, use a synthetic 5W30 motor oil for easier starting.
NOTE: S.A.E. 5W30 motor oil may be used to make starting
easier in areas where the temperature is 20°F (-7°C) to 0°F
(-18°C). Synthetic 5W30 is acceptable for all temperatures.
DO NOT mix oil with gasoline. See Chart for oil
recommendations.
F −20 0 20 32 40
C −30 −20 −10 0 10
5W30
Synthetic 5W30
SAE VISCOSITY GRADES
TEMPERATURE TYPE OF OIL
0°F (-18°C) and above S.A.E. 5W30
0°F (-18°C) and below Synthetic 5W30
FULL
Checking the Oil Figure 7
A
A
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15
Start the engine as follows:
1. Check the oil level. See the “Check/Add Oil” section in the ENGINE
MANUAL.
2. Make sure equipment drive controls are disengaged.
3. Push the ON /OFF switch (A
A
, Figure 8) to the ON position.
Starting Engine Figure 8
4. Insert the safety key (A
A
, Figure 9) into the safety key slot and push
fully in to the RUN position.
5. Turn the choke knob (B
B
) fully clockwise if engine is cold.
NOTE: Do not use the choke to start a warm engine.
6. Push the primer button (C
C)
two times.
NOTE: Do not use the primer to start a warm engine.
NOTE: Ensure that electric extension cord is removed from the
power receptacle.
FILL THE FUEL TANK
This engine is certified to operate on gasoline. Exhaust Emission Control
System: EM (Engine Modifications).
Fill the fuel tank with fresh, clean, unleaded regular, unleaded premium, or re-
formulated automotive gasoline with a minimum of 85 octane along with a
fuel stabilizer (follow instructions on fuel stabilizer package). D
DO NOT
use
leaded gasoline. We recommend that fuel stabilizer be added to the fuel
each time that gasoline is added to the fuel tank.
NOTE: Winter grade gasoline has higher volatility to improve
starting. Be certain container is clean and free from rust or
other foreign particles. Never use gasoline that may be stale
from long periods of storage in the container.
CAUTION: DO NOT use gasoline containing any
amount of alcohol as it can cause serious damage to
the engine or significantly reduce the performance.
START THE ENGINE
Be sure that engine oil is at FULL mark on the oil fill cap/dipstick. The snow
thrower engine is equipped with an A.C. electric starter and recoil starter. Before
starting the engine, be certain that you have read the following information.
If engine floods, set the choke to the OPEN/RUN position and crank until the en-
gine starts.
WARNING: The electric starter is equipped with a
three−wire power cord and plug designed to operate on AC
house hold current. The power cord must be properly
grounded at all times to avoid the possibility of electric shock
which can cause injury to the operator. Follow all instructions
carefully as set forth:
Make sure your house has a three−wire grounded system.
If you are not sure, ask a licensed electrician. If your house does
not have a three−wire grounded system, do not use this electric
starter under any condition.
If your house has a three−wire grounded system but a three-hole
receptacle is not available to connect the electric starter, have a
three−hole receptacle installed by a licensed electrician.
WARNING: To connect power cord, always connect the
power cord first to the switch box located on the
engine and then plug the other end into a three−hole
grounded receptacle.
WARNING: To disconnect the power cord, always
unplug the end connected to the three−hole grounded
receptacle first.
WARNING: Gasoline is flammable. Always use
caution when handling or storing gasoline. Turn
engine off and let engine cool at least two minutes before
removing the gas cap. Do not add gasoline to the fuel tank
while snow thrower is running, hot, or when snow thrower
is in an enclosed area. Keep away from open flame,
electrical sparks and DO NOT SMOKE while filling the fuel
tank. Never fill the fuel tank completely; but fill the fuel
tank to within 1-1/2 inches (3.8 mm) from the top to
provide space for the expansion of the fuel. Always fill fuel
tank outdoors and use a funnel or spout to prevent spilling.
Make sure to wipe up any spilled fuel before starting the
engine.
Store gasoline in a clean, approved container, and keep
the cap in place on the container. Keep gasoline in a cool
well ventilated place; never in the house. Never buy more
than a 30 day supply of gasoline to assure volatility.
Gasoline is intended to be used as a fuel for internal
combustion engines; therefore, do not use gasoline for any
other purpose. Since many children like the smell of
gasoline, keep it out of their reach because the fumes are
dangerous to inhale, as well as being explosive.
A
OPERATION
Not for
Reproduction

OPERATION
16
Inserting Safety Key Figure 9
7. Rewind Start: Firmly hold the starter cord handle (A
A
, Figure 10). Pull
the starter cord handle slowly until resistance is felt, then pull rapidly.
WARNING: Rapid retraction of the starter cord (kickback)
will pull your hand and arm toward the engine faster
than you can let go. Broken bones, fractures, bruises,
or sprains could result. When starting engine, pull the
starter cord slowly until resistance is felt and then pull
rapidly to avoid kickback.
NOTE: If the engine does not start after three attempts, see the
Engine Manual Troubleshooting section.
8. Electric Start: First connect the extension cord to the power cord
receptacle and then into a wall receptacle. If additional extension cord is
required, make sure it is three-wire.
WARNING: If the extension cord is damaged, it must
be replaced by the manufacturer (or its service agent)
or a similarly qualified person to avoid a hazard.
Starting with Electric Start Figure 11
IMPORTANT: To extend the life of the starter, use short
starting cycles (five seconds maximum). Wait one minute
between starting cycles.
NOTE: If the engine does not start after three attempts, see the
Engine Manual Troubleshooting section.
Starting with Cord Handle Figure 10
A
B
C
A
B
STOP THE ENGINE
Before stopping the engine for a few minutes to help dry off any moisture
on the engine.
WARNING: Gasoline and vapors are extremely
flammable and explosive. Fire or explosion can
cause severe burns or death. DO NOT choke the
carburetor to stop the engine.
1. Push the ON/OFF switch (A
A
, Figure 12) to the OFF position.
2. Remove the safety key (B
B
). Keep the safety key out of the reach of
children.
Stopping Engine Figure 12
NOTE: Do not lose the safety key. Keep the safety key in a safe
place. The engine will not start without the safety/ignition key.
A
B
9. Electric Start: Depress the starter push button (A
A
, Figure 11). After you
start the engine, first disconnect the extension cord from the wall receptacle
and then from the power cord receptacle (B
B
).
A
Not for
Reproduction

1717
CLEAR A CLOGGED DISCHARGE CHUTE
DANGER: Hand contact with the rotating impeller inside
the discharge chute is the most common cause of injury
associated with snow throwers. Never clear or unclog
discharge chute with your hands, or while engine is
running. Fingers can quickly become caught and
traumatic amputation or severe laceration can result.
OPERATING TIPS
1. Most efficient snowthrowing is accomplished when snow is removed
immediately after it falls.
2. For complete snow removal, slightly overlap each swath previously taken.
3. Snow should be discharged downwind whenever possible.
4. For normal usage, set the skids 1/8 inch (3 mm) below the scraper
bar. For extremely hard-packed snow surfaces, the skids may be ad-
justed upward to ensure cleaning efficiency.
5. On gravel or crushed rock surfaces, the skids should be set at 1-1/4
inch (32 mm) below the scraper bar (see “Adjust Skid Height” in the
MAINTENANCE section of this manual). Rocks and gravel must not
be picked up and thrown by the machine.
6. After the snowthrowing job has been completed, allow the engine to
idle for a few minutes, to melt snow and ice accumulated on the
engine.
7. Clean the snow thrower thoroughly after each use.
8. Remove ice and snow accumulation and all debris from the entire
snow thrower, and flush with water (if possible) to remove all salt or
other chemicals. Wipe snow thrower dry.
9. Before starting snow thrower, always inspect augers and impeller for
ice accumulation and/or debris, which could result in snow thrower
damage.
10. Check oil level before every start. Make sure the oil is at the FULL
mark on the oil fill cap/dipstick.
Clean-Out Tool Figure 13
A
• SHUT OFF THE ENGINE!
• Wait 10 seconds to be sure that the impeller blades have stopped
rotating.
• Always use a clean-out tool, not your hands.
A clean-out tool (A
A
, Figure 13) is attached to either the handle or the top of the
auger housing. Use the clean-out tool to remove snow from the auger housing.
OPERATION
Not for
Reproduction

MAINTENANCE
18
SERVICE RECOMMENDATIONS
PROCEDURE
FIRST
2
HOURS
BEFORE
EACH
USE
OFTEN
EVERY
5
HOURS
EVERY
10
HOURS
EVERY
25
HOURS
BEGINNING
EACH
SEASON
BEFORE
STORAGE
SNOW THROWER
Tighten all Screws and
Nuts ✓ ✓ ✓
Check Traction Clutch
Cable Adjustment (See
Cable Adjustment)
✓ ✓
Check Auger Clutch
Cable Adjustment (See
Cable Adjustment)
✓ ✓ ✓
Adjust Drive Belts ✓ ✓ ✓
Lubricate Chains and Hex
Shaft ✓ ✓
Lubricate Auger Shaft
(See Shear Pin Replace-
ment)
✓ ✓
Lubricate Free-Hand
Linkage ✓ ✓ ✓
ENGINE Oil, Check ✓ ✓ ✓
Oil, Change ✓ ✓ ✓
NOTE: The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
snow thrower as instructed in this manual.
The above Service Recommendations are supplied to assist the opera-
tor to properly maintain the snow thrower. This is a check list only. Adjust-
ment referred to will be found in the MAINTENANCE section of this
manual.
AFTER EACH USE
1. Check for any loose or damaged parts.
2. Tighten any loose fasteners.
3. Check and maintain the auger.
4. After each use, remove all snow and slush off the snow thrower to
prevent freezing of auger or controls.
5. Check controls to make sure they are functioning properly.
6. If any parts are worn or damaged, replace immediately.
Not for
Reproduction

19
LUBRICATE AUGER GEAR BOX
The auger gear box is lubricated at the factory and should not require
additional lubrication. If for some reason the lubricant should leak out,
or if the auger gear box has been serviced, add Lubriplate GR132 Grease or
equivalent. Maximum 3-1/4 ounces, (92 grams) should be used.
Remove filler plug (A
A
, Figure 14), once a year. If grease is visible, do not
add. If grease is not visible, use a piece of fine wire, like a dipstick to check
if there is grease in the gear box. Mobilux EP1 and Shell Alvania EP1 are
suitable equivalents.
C
A
B
B
Lubricating Controls Figure 15
LUBRICATE CHUTE ROTATION GEAR
Lubricate the chute rotation gear (A
A
, Figure 16) and shaft (B
B
) with automo-
tive type oil every twenty-five (25) operating hours .
ADJUST THE DRAG ON THE CHUTE ROTATION
NOTE: After repeated use, the chute rotation gear may loosen,
causing the chute to move back to the center position.
Adjust the drag by tightening the nut (C
C
, Figure 16). Tightening the nut will
limit the chute from moving without the operator turning the chute rotation
crank.
Chute Rotation Gear Figure 16
C
A
B
MAINTENANCE
Lubricating Auger Gear Box Figure 14
LUBRICATE AUGER SHAFT FITTINGS
1. Using a hand grease gun, lubricate the auger shaft fittings (B
B
, Figure
14) every ten (10) operating hours. Each time a shear pin is replaced,
the auger shaft (C
C
) MUST be greased. (See “Auger Shear Pin Replace-
ment” section.)
2. For storage or when replacing shear pins, remove shear pins and
lubricate auger shaft fittings (B
B
). Rotate augers several times on the
shaft and reinstall the shear pins.
CHECK/LUBRICATE FREE-HAND LINKAGE
Check the function of the Free-Hand controls. The controls should function
as described in the OPERATION section.
WARNING: It is critical for the safe operation of the
unit that the controls disengage when released.
If the controls do not function properly, l
lubricate the controls
(see
Figure 15).
NOTICE: Under no circumstances should the unit be used if the
controls do not function properly.
Not for
Reproduction

MAINTENANCE
20
Check Crankcase Oil Level Figure 17
ENGINE MAINTENANCE
Check Crankcase Oil Level - Before starting engine and after each 8
hours of continuous use. Add the recommended motor oil as required.
NOTE: Over filling the engine can affect performance. Tighten
the oil fill cap securely to prevent leakage.
Change Oil - Every 50 hours of operation or at least once a year, even if
the snow thrower is not used for fifty hours. Use a clean, high quality
detergent oil. Fill the crankcase to FULL line on dipstick (A
A
, Figure 17). Be
sure original container is marked: A.P.I. service “SF” or higher. Do not use
SAE10W40 oil (as it may not provide proper lubrication). See Chart for
oil recommendations.
Drain Oil – Position snow thrower so that the oil drain plug (A
A
, Figure
18) is lowest point on engine. When the engine is warm, remove oil drain
plug and oil fill cap and drain oil into a suitable container.
Replace oil drain plug and tighten securely. Refill crankcase with the rec-
ommended motor oil.
TEMPERATURE TYPE OF OIL
0°F (-18°C) and above S.A.E. 5W30
0°F (-18°C) and below Synthetic 5W30
F −20 0 20 32 40
C −30 −20 −10 0 10
5W30
Synthetic 5W30
SAE VISCOSITY GRADES
Full
Oil Drain Plug Figure 18
A
A
Not for
Reproduction