BU-KO power PGBC-5200 User manual

Authorised Distributor: Burrowmount LTD
Address: 12 Central Close, Cookstown
Co.Tyrone, N.Ireland BT80 8TE
After Sales Email: [email protected]
Tel: [phone]
Website: www.ShopOnlineEU.com
Assembly & Troubleshooting Support: www.ShoponlineEU.com/videos
BRUSH CUTTER
OWNERS MANUAL
PGBC-5200
EN
www.ShopOnlineEU.com
Tel: [phone]
Visit
www.ShopOnlineEU.com/videos
For help on Assembly & Troubleshooting

32
INTRODUCTION CONTENTS
This manual has been produced by BU-KO power and should be kept with the
product and referenced for operation, maintenance and troubleshooting.
This manual contains an overall description of the product, together with all the
necessary information for using the product correctly and safely. It is highly
recommended that this manual is read prior to any operation or maintenance of this product.
The safety precautions and warnings are to ensure your safety and protect you from harm or
damage to the product.
All photographs and drawings in this manual are supplied by BU-KO power to help you
with the operation and maintenance of the product. The information contained in this manual
was accurate at the time of production, however BU-KO power may make modifications to
the product without notification.
INTRODUCTION ................................................................................................................. 2
GENERAL SAFETY ............................................................................................................... 4
SAFETY SYMBOLS ............................................................................................................... 6
FOR SAFE OPERATION .................................................................................................. 10
WHAT'S IN THE BOX ........................................................................................................ 14
BEFORE USING THE BRUSH CUTTER ..................................................................... 16
ASSEMBLY ............................................................................................................................. 18
INSTALLING 3 TOOTH BLADE ..................................................................................... 22
INSTALLING SPOOL ........................................................................................................... 26
WEARING THE HARNESS ............................................................................................. 28
STARTING THE ENGINE ............................................................................................... 32
STOPPING THE ENGINE ................................................................................................ 36
OPEN & REPLACE SPOOL LINE .................................................................................. 40
ADJUSTING THROTTLE CABLE & IDLING SPEED ............................................. 44
OPERATION ......................................................................................................................... 46
TROUBLESHOOTING ...................................................................................................... 48
MAINTENANCE & CARE ................................................................................................ 54
GUARANTEE ........................................................................................................................ 56
DECLARATION OF CONFORMITY ........................................................................... 57

54
GENERAL SAFETY GENERAL SAFETY
• WARNING! Never allow children or anyone who does not fully understand the directions given in the manual
to use the machine.
• ALWAYS USE safety equipment; appropriate footwear, eye protection, ear protection, head protection, trousers
and gloves.
• DO NOT wear loose clothing, jewellery, short trousers, sandals, or go barefoot.
• NEVER start the engine inside a closed room or building.
• NEVER use the product when ground is slippery, at night, during rain storms, lightning storms, or at times of
strong wind.
• DO NOT start the engine within 3m of the fuelling point.
• REMOVE all sources of sparks and flames before mixing and pouring fuel.
• DO NOT let anyone with in 15m of the product while in operation.
• INSPECT the entire unit for loose fasteners and fuel leakages, Make sure that the cutting attachment is properly
installed.
• DO NOT start cutting until you have a clear cutting area and a secure footing.
• ALWAYS use the harness supplied while operating the machine.
• NEVER smoke while operating the unit or refilling its fuel tank.
• ALWAYS keep the handles dry, clean and free of oil and fuel mixture.
• ALWAYS shut off the engine before putting the product down.
• MAKE SURE all fuel is removed before transportation.
• ALL MAINTENANCE other than that listed in this manual should be carried out by professionally trained and
certified personnel.
WARNING
To reduce the risk of injury, user must read
instruction manual.
GLOVES
Gloves should be worn where appropriate.
HEAD, EYE & EAR PROTECTION
Approved head, eye & ear protection should be
worn at all times during operation.
BOOTS
Wear sturdy, non-slip boots.
CLOTHING
Appropriate clothing should be worn during
operation. Ensure clothing is made of strong
fabric and is not baggy or loose.
FUEL FILLER POINT
THE DIRECTION TO CLOSE THE CHOKE
THE DIRECTION TO OPEN THE CHOKE
ON
OFF
For safe operation and maintenance symbols are moulded in relief on the machine or shown on a label.

76
SAFETY SYMBOLS SAFETY SYMBOLS
Keep all children, bystanders
& helpers 15 metres away from
the machine.
BEWARE OF THROWN OBJECTS
WARNING! Danger of kickback.
BEWARE OF SHARP BLADES
RISK OF INJURY. DO NOT OPEN OR
REMOVE SAFETY SHIELDS WHILE
ENGINE IS RUNNING.
DO NOT TOUCH THE MOVING PARTS OF
THE MACHINE UNTIL THEY ARE
COMPLETELY STOPPED.
KEEP BY STANDERS AWAY.
EXPLOSION HAZARD
RISK OF FIRE - Do not add fuel when operating.
FLAMMABLE
DANGER! Petroleum spirit is highly flammable.
No smoking or naked light.
WARNING! To reduce the risk of injury,
user must read instruction manual.
This symbol, before a safety comment, indicates
a PRECAUTION, a WARNING or a DANGER.
Ignoring this warning can lead to an accident for
yourself or forothers. To limit the risk of injury,
fire, or electrocution always apply the
recommendations indicated.
DANGER! Keep away from sources of ignition.
Fuel/2-stroke oil mixture ratio.
WARNING! Spinning cutting line.
15m (50ft)

98
SAFETY SYMBOLS SAFETY SYMBOLS
WARNING! Risk of entanglement.
WARNING! Protect feet from risk of injury.
WARNING! Use of this product can pose a
danger to wildlife. Check areas, particularly
long grass and under bushes for signs of life.
If necessary relocate.
NOTE: Not all animals will be deterred by
the noise of the product alone.
CONFORMS TO CURRENT SAFETY STANDARDS
WASTE ELECTRICAL PRODUCTS SHOULD NOT BE
DISPOSED OF WITH HOUSEHOLD WASTE. PLEASE
RECYCLE WHERE FACILITIES EXIST CHECK YOUR
LOCAL AUTHORITY OR RETAILER FOR RECYCLING
ADVICE
GUARANTEED SOUND POWER LEVEL
HOT SURFACES WILL BURN FINGERS OR PALMS
REMOVE SPARK PLUG LEAD BEFORE
MAINTENANCE
WARNING! Do not use the Multi Tool in an
enclosed space. Exhaust fumes contain
dangerous carbon monoxide.
Maximum speed of the applicable cutting unit.
WARNING! Never to touch the spark plug or
plug cord while the engine is in operation. Doing
so may result in being subjected to an electrical
shock. 8500 MIN
8500 MIN

1110
FOR SAFE OPERATION FOR SAFE OPERATION
BEFORE STARTING THE ENGINE
• The area within a perimeter of 15m of the person using the product
should be considered a hazardous area into which no-one should
enter. If necessary, yellow warning rope and warning signs should
be placed around the perimeter of the area. When work is performed
simultaneously by two or more persons, care should be taken to
constantly look around or otherwise check for the presence and
locations of other people working so as to maintain a distance
between each person sufficient to ensure safety.
• Check the condition of working area to avoid any accident by hitting
hidden obstacles such as stumps, stones, cans or broken glass.
• Inspect the entire unit for loose fasteners and fuel leakage. Make
sure that the cutting attachment is properly installed and securely
fastened.
• Be sure to attach the cutting attachment guard securely in place, or
you may injure yourself.
• Always us the harness. Adjust the harness for comfort before
starting the engine. The harness should be adjusted so the left hand
can comfortably hold the handlebar grip approximately waist high.
STARTING THE ENGINE
• Keep bystanders and animals at least 15m (50ft) away from the
operating point. If you are approached, immediately stop the engine.
• The product is equipped with a centrifugal clutch mechanism, so the
cutting attachment begins to rotate as soon as the engine is started
by putting the throttle trigger into the start position. When starting
the engine, place the product onto the ground in a flat clear area and
hold it firmly in place so as to ensure that neither the cutting
attachment nor the throttle trigger come into contact with any
obstacle when the engine starts.
• After starting the engine, check to make sure that the cutting
attachment stops rotating when the throttle trigger is moved fully
back to it’s original position. If it continues to rotate even after the
throttle trigger has been moved fully back, turn off the engine
contact BU-KO power.
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IMPORTANT
• Read this manual carefully until you completely understand and can
follow all safety and operating instructions.
• Keep this manual handy so that you may refer to it later whenever
questions arise. Also note, if you have any questions which cannot be
answered herein, contact BU-KO power
• Always be sure to include this manual when selling, lending or
otherwise transferring ownership of this product.
• Never allow children or anyone unable to fully understand the
directions given in the manual to use the machine.
• Never start the engine inside a closed room or building. Exhaust
gases contain dangerous carbon monoxide.
• Never use the product
1. when the ground is slippery or when you can’t maintain a
stead posture.
2. at night, at times of heavy fog, or at any other times when
your field of vision might be limited and it would be difficult
to gain a clear view of the working area.
3. during rain storms, during lightening storms, at times of
strong gale-force winds, or at any other time when
weather conditions might make it unsafe to use the product.
WORKING CIRCUMSTANCE
WORKING PLAN
• You should never use this product when under the influence of
alcohol, when suffering from exhaustion or lack of sleep, when
suffering from drowsiness as a result of taking cold medicine or
at any other time when a possibility exists that your judgment
might be impairs or that you might not be able to operate the
product properly and in a safe manner.
• When planning your work schedule, allow plenty of time to rest.
Limit the amount of time over which the product is to be used
continuously to somewhere around 30-40 minutes per session,
and take 10-20 minutes of rest between sessions. Also try to
keep the total amount of work performed in a single day under
2 hours.
• If you don’t observe the working time or working manner
repetitive strain injury could occur,
• If you feel discomfort, redness and swelling of your fingers or
any
other part of your body, see a doctor before getting worse.
• To avoid noise complaints operate product between 9am and
5pm.
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HANDLING FUEL
• The engine of our product is designed to run on a mixed fuel,
which contains highly flammable gasoline. Never store cans of
fuel or refill the tank of the unit in any place where there is a
boiler, stove, wood fire, electrical sparks, welding sparks, or any
other source of heat or fire which might ignite the fuel.
• Never smoke while operating the unit or refilling its fuel tank.
• When refilling the tank, always turn off the engine and allow it to
cool down. Take a careful look around to make sure that there
are no sparks or open flames anywhere nearby before refuelling.
• Wipe spilled fuel completely using a dry rag if any spillage occurs
during refuelling.
• After refuelling, screw the fuel cap back tightly onto the fuel tank
and then carry the unit to a spot 3m or more away from where it
was refuelled before turning on the engine.
STARTING THE ENGINE
• When hand-carrying the product, cover over the cutting attachment
if necessary, lift up the product and carry it paying attention to the
cutting attachment.
• Never transport the product over rough roads or long distances by
vehicle without removing all fuel from the fuel tank. If doing so fuel
might leak from the tank during transport
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USING THE PRODUCT
• Grip the handles firmly with both hands using your whole hand.
Place your feet slightly apart (slightly further apart than shoulder
width) so that your weight is distributed evenly across both legs,
and always be sure to maintain a steady, even posture while
working.
• Keep cutting attachment below waist level.
• Maintain the speed of the engine at the level required to perform
cutting work, and never raise the speed of the engine above the level
necessary.
• If the unit starts to shake or vibrate, turn off the engine and check the
whole unit. Do not use until the problem has been properly corrected.
• Keep all parts of your body away from rotating cutting attachment
and hot surfaces.
• Never touch the muffler, spark plug, or other metallic parts of the
engine while the engine is in operation or immediately after
shutting down the engine. Doing so could result in serious burns
or electrical shock.
BE CAREFUL OF SURROUNDING PEOPLE
• Guard against hazardous situations at all times. Warn adults to
keep pets and children away from the area. Be careful if you are
approached. Injury may result from flying debris.
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MAINTENANCE
• In order to maintain your product in proper working order, perform
the maintenance and checking operations described in the manual
at regular intervals.
• Always be sure to turn off the engine before performing any
maintenance or checking procedures.
• In the event that any part must be replaced or any maintenance or
repair work not described in this manual must be performed please
contact BU-KO power
• Under no circumstances should you ever take apart the product or
alter it in any way. Doing so might result in the product becoming
damaged during operation or the product becoming unable to
operate properly.
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1312
FOR SAFE OPERATION FOR SAFE OPERATION

1514
WHAT’S IN THE BOX WHAT’S IN THE BOX
TOOL KIT
+ SPARK PLUG WRENCH
+ ALLEN KEY WRENCH
SAFETY HARNESS
THREE TOOTH BLADE
LOWER GUARD
SPOOL
Washers and nut are pre-installed on the lower
shaft.
i
FOR DETAILED INSTRUCTIONS ON HOW TO USE THE HARNESS GO TO PAGES 19-21
WASHER ‘A’
WASHER ‘B’
3 TOOTH BLADE NUT
LOCKING WASHER
BULL HORN HANDLE BARS
MAIN ENGINE

1716
BEFORE USING THE BRUSH CUTTER BEFORE USING THE BRUSH CUTTER
NOTICE
THIS FUEL MUST BE
MIXED WITH 2 STROKE
OIL AT A 40:1 RATIO
(GASOLINE:OIL)
40:1
1INSPECT THE BRUSH CUTTER
Check the Brush Cutter is not damaged and all
components are in good working order before use.
Regular periodic inspection is required to ensure the
Brush cutter is suitable for the task.
Before using the Brush Cutter a risk assessment should
be carried out respecting the legislation in the country
of use.
NOTE: This Brush Cutter is not supplied with any oil within the engine, there is only trace left from testing.
NOTE: The fuel for this machine must be mixed with 2 stroke oil at a 40:1 ratio (Gasoline:Oil)
WARNING! Do not start the Brush Cutter without adding oil to the engine first, this will damage the engine beyond repair.
The locking washers may come pre-installed on
the hub of the machine.
The hub in needs assembling in different
configurations to fit the appropriate attachments.
Washer 'A' needs to be in place to attach both the
Spool and the 3 tooth blade
2LOCKING WASHERS
NOTICE
THEHUB ON THIS MACHINE
COMES PRE-ASSEMBLED
NOTE: Please follow all instructions carefully when fitting the various cutting attachments
WARNING! Do not start the Brush Cutter without making sure the cutting attachments are fitted properly

1918
ASSEMBLY ASSEMBLY
CAUTION! Over-tightening the bolts can cause damage to the screw and/or the machine
Loosen the four screws on the upper cap and
place the bull horn handle inside.
Re-tighten the four screws to secure the handle in
position.
1ATTACH THE HANDLE
Attach the guard to the lower shaft using the
screws and tools provided.
1ATTACH THE LOWER GUARD
NOTE: Over-tightening the bolts/screws can cause damage to the bolt/screw and/or the machine.
23ATTACH THE LOWER GUARD
Locate the guard on to the lower shaft using the 2x
screws provided.
Be sure not to over-tighten the screws as this
could cause damage.

2120
ASSEMBLY ASSEMBLY
Insert the locking knob into the shaft connector.
Pull and hold the locating pin while securing the
lower shaft into the joint
5SHAFT TO JOINT ASSEMBLY 6ALIGN THE SPLINES 78
JOIN THE SHAFTS RELEASE LOCATING PIN 9TIGHTEN KNOB
Release the pin and rotate the lower shaft until the
joint is locked into position.
Secure the joint by tightening the knob.
To tighten the knob turn in a clockwise direction.
When inserting the shaft into the joint pay
particular attention to the splines within the shaft.
It is essential that the splines are connected
correctly for the machine to operate.
Once you are satisfied that the splines and the
locating pin hole are aligned sufficiently, connect
the shaft to the joint.
WARNING! Always make sure that attachments are in place correctly and tightened sufficiently before use.
NOTE: This process can be repeated when attaching the hedge trimmer attachment, chainsaw attachment and also the extension pole.
NOTE: Take extra care aligning the splines within the shaft. If the splines are not connected correctly the machine will not function in the manner intended.

2322
INSTALLING THE 3 TOOTH BLADE INSTALLING THE 3 TOOTH BLADE
WASHER ‘A’
WASHER ‘B’
LOCKING WASHER
3 TOOTH BLADE
The Hub is reverse threaded
turn in an anti-clockwise
direction to tighten.
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3 TOOTH BLADE NUT
11 LOCK HUB 10 ALIGN HUB
Align the holes on the collar, washer "A" and the
axle. The areas highlighted above.
The purpose of this process is to enable tightening
of the spool or 3 tooth blade nut by locking the
shaft, this is done by inserting the allen key through
the holes highlighted above.
Lock the axle by placing the allen key inside the
locating hole of the collar, through washer "A" and
into the axle. You can now wind the spool or 3
tooth blade nut onto the thread by turning it
anti-clockwise.
Please ensure that the spool is secure and closed
correctly and the 3 tooth blade is located centrally
on the hub prior to use.
WARNING! Ensure spool or blade is
attached correctly prior to use.
Please be aware that Washer "A",
Washer "B" and 3 Tooth Blade Nut
(Locking Washers) may come
pre-installed on the hub of the machine.
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2524
INSTALLING THE 3 TOOTH BLADE INSTALLING THE 3 TOOTH BLADE
Install washer “A” as illustrated above. Align the
hole in the washer with the hole in the spool collar.
Place the three tooth blade so the centre hole sits
within washer “A”.
It is important that the blade sits correctly within
washer “A” and not in an off-centered position
which can cause excessive vibration and premature
damage to the lower shaft.
1INSTALL LOWER WASHER 2ATTACH THE BLADE 3
Install washer “B” as illustrated above to secure
the blade to the shaft.
Lock the axle by placing the allen key inside the
locating hole of the collar and tighten the locking
nut using the wrench provided, turning
anti-clockwise until secured tightly.
(Follow steps 8 & 9 within "Assembly" on how to
lock the axle.)
4
SECURE UPPER WASHER TIGHTEN LOCKING NUT 5SECURE THE NUT
NOTE: The hub is reverse threaded so to tighten the nut you will have to turn it in
an anti-clockwise direction to ensure that it is secured in place along with the
chosen cutting attachment. To loosen the nut use the wrench provided to turn it
in a clockwise direction.
NOTE: Please be aware that Washer "A", Washer "B" and 3 Tooth Blade Nut (Locking Washers) may come pre-installed on the hub of the machine.
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2726
INSTALLING THE SPOOL INSTALLING THE SPOOL
WASHER ‘A’
SPOOL
The Hub is reverse threaded
turn in an anti-clockwise
direction to tighten.
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2ATTACH SPOOL HOUSING 1INSTALL LOWER WASHER
Install washer “A” as illustrated above. Align the
washer with the hole on the spool collar.
The purpose of this washer is to enable tightening
of the spool by locking the shaft, this is done by
inserting the allen key through the hole in the collar
and into the hole in washer “A”.
Lock the axle by placing the allen key inside the
locating hole of the collar and wind the spool onto
the thread by turning anti-clockwise.
Please ensure that the spool is secure and closed
correctly prior to use.
(Follow steps 8 & 9 within "Assembly" on how to
lock the axle.)
To remove the spool follow the above
directions in reverse.
i
Please be aware that Washer "A",
Washer "B" and 3 Tooth Blade Nut
(Locking Washers) may come
pre-installed on the hub of the machine.
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2928
WEARING THE HARNESS WEARING THE HARNESS
Included with your BU-KO5200 is the
harness. The harness ensures you can work
both safely and comfortably whilst using
your machine.
It features padded straps for extra comfort,
protective thigh pad, fully adjutable straps
and a quick release hook.
Place the Harness over your head ensuring
that the padded shoulder straps are placed
on to your shoulders
Lock the snap buckle to secure the harness
loosely in place
1THE HARNESS
1 2 PLACE OVER HEAD 3SNAP BUCKLE
The harness is fully adjustable with 8 strap
adjusters to ensure the best possible fit. Be
sure to evenly spread the weight over both
shoulders using the strap adjusters.
Tighten or loosen the harness to best suit
your frame. Please be aware you may need
to re-adjust to ensure the harness is in the
most comfortable position to suit you.
Ensure the thigh pad is located in the correct
position so it protects you fully from pres sure
points created from contact with the machine
during use.
The thigh pad is normally positioned on the
right hand side, this is the same side that the
machine will be positioned.
Your harness is designed to be worn with
the snap buckle at the front.
The Multi Tool should hang on the right and
rest against the thigh pad.
The back plate should sit centrally on your
back. Adjust the harness so it is secured
against your body in the most comfortable
position.
The harness is easily adjusted by utilizing
the strap adjusters.
1ADJUST TO FIT
4 5 THIGH PAD 6FRONT VIEW & REAR VIEW
CAUTION: For your own safety, comfort and for best results always use the BU-KO5200 with the harness provided

3130
WEARING THE HARNESS
THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANK
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Easily attach and release the machine from
the harness using the quick release hook.
To release the unit from the hook pull the
orange tab.upwards.
Please make sure the machine is properly
secured or supported before releasing the
quick release hook to prevent damage.
After use of the quick release hook it will
need to be re-assembled.
Place the lower hook over the upper hook
with orange tab attached.
Place the release pin through the slot in the
upper hook making sure that the pin passes
The quick release hook is now re-assembled
and ready to be used again when needed.
1QUICK RELEASE HOOK
7 8 REPLACE LOWER HOOK 9INSERT RELEASE PIN
NOTE: Ensure engine is turned off before using the quick release hook
WARNING! Before using quick release hook place machine on a solid surface, dropping the machine will cause damage to the unit

3332
STARTING THE ENGINE STARTING THE ENGINE
2PRIME THE CARBURETTOR 1FILL THE TANK
Remove the fuel cap and fill the tank to no more
than 80% capacity.
Fuel should be a mixture of unleaded petrol and 2
stroke oil mixed at a ratio of 40:1.
Prime the carburettor by repeatedly pressing the
bulb located underneath the air filter housing
Push 6-8 Times.
The fuel cap must be secure and tight for the
carburettor to prime.
3CLOSE CHOKE (COLD START) 3OPEN CHOKE (WARM START)
For cold engine starts close the choke by sliding
the lever upwards.
For warm engine starts open the choke by sliding
the lever downwards.
AB
CHOKE CLOSED CHOKE OPEN
WARNING: The product is equipped with centrifugal clutch mechanism, so the cutting attachment
begins to rotate as soon as the speed of the engine is increased.
WARNING: Fuel is highly flammable and care must be taken to avoid any spillages and contact with
naked flames.
Push 6-8 Times

3534
STARTING THE ENGINE STARTING THE ENGINE
5TENSION THE RECOIL 4SWITCH ON
Enable power to the spark plug by placing the
on/ off switch to position “I”
“I” has to be in downward position.
Place the unit on the ground and using your left
foot to secure the shaft to the ground while using
your right hand to pull the recoil starter handle
outwards until tension is felt.
NOTE: Over-choking can make the engine hard to start due to excess fuel. When the engine failed to
start after several attempts, open the choke and repeat pulling the rope, or remove the spark plug and
dry it.
6START THE ENGINE (COLD START) 6START THE ENGINE (WARM START)
B
A
Make sure that the choke is CLOSED
1. Pull the recoil starter twice in quick
succession.
2. Proceed to Step 6B and follow instructions for
warm start.
1. Make sure that the choke is OPEN
2. Pull the recoil starter in quick succession until
the engine starts.
WARNING! Do not pull the starter cord to the end and avoid releasing the handle while fully extended.
Both of the above can cause premature damage to the mechanism.
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3736
STOPPING THE ENGINE
THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANK
2SWITCH OFF 1PREPARE TO STOP
Release the throttle trigger and let the engine idle
for 30 seconds.
This allows the engine to cool down and return to
optimum operating temperature.
When restarting the engine after immediately
stopping it, leave the choke open to prevent
flooding the engine.
Turn the engine off by placing the on/off switch to
position “O” or "STOP" as illustrated above.
OFF
ON

3938
OPEN & REPLACE SPOOL LINE OPEN & REPLACE SPOOL LINE
SPOOL COVER
SPOOL CARTRIDGE
SPOOL LINE
SPOOL SPRING
SPOOL BODY
BUMP TO FEED LINE
LINE FEED DIRECTIONLINE FEED DIRECTION
PUSH TO UNCLIP
WEAR EYE
PROTECTION
TURN ANTI-CLOCKWISE TO ATTACH TO HUB