Bubble RAYBURN SUPREME Service manual

P
PR RE ES SS SU UR RE E J JE ET T C CO ON NV VE ER RS SI IO ON N
R
RA AY YB BU UR RN N S SU UP PR RE EM ME E/ /N NO OU UV VE EL LL LE E/ /3 35 55 5S S
I
IN NS ST TA AL LL LA AT TI IO ON N I IN NF FO OR RM MA AT TI IO ON N
http://www.oil tove .co.uk/

2
Contents
1. Health and Safety. ___________________________________________________________7
Control of Substances. ____________________________________________ 7
2. Applicable Regulations. _______________________________________________________7
Building Regulations._____________________________________________ 7
Electrical Regulation._____________________________________________ 7
BS5410 Oil Fired Space Heaters. _____________________________________ 7
BS5449 Central Heating. __________________________________________ 7
BS 4 1 Pts 1 & 2 1984. ___________________________________________ 7
BS75 Parts 1 to 4. _____________________________________________ 7
OFTEC Regulations. _____________________________________________ 7
3. Introduction._______________________________________________________________7
4. Check ist. ________________________________________________________________8
1. How is the Appliance Used. _______________________________________ 8
2. Chimney.___________________________________________________ 8
3. Existing Heat Load. ____________________________________________ 8
4. Overloading._________________________________________________ 9
5. Under Loading. _______________________________________________ 9
. Hot water (Primary Pipe work). _____________________________________ 9
7. Oil Supply Line And Tank Location. _________________________________ 9
8. Electrical Requirements. _________________________________________ 9
9. Ventilation Requirements. ________________________________________ 9
5. How It Works. ____________________________________________________________10
1. Maximum Allowable Heat Load. ___________________________________ 10
2. Typical Run Sequence. _________________________________________ 10
3. Heat Balancing the Conversion.____________________________________ 10
4. The Heat Load. ______________________________________________ 10
5. The nozzle size.______________________________________________ 10
. The pump pressure. ___________________________________________ 10
7. Oven Side Casting.____________________________________________ 10
8. The baffle system. ____________________________________________ 10
6. Materials Required. _________________________________________________________11
1. Suitable chimney liner. _________________________________________ 11
2. Suitable anti down draft terminal. __________________________________ 11
4. Vit to copex adapter.___________________________________________ 11
. Oil isolation valve. ____________________________________________ 11
7. Remote sensing fire valve _______________________________________ 11
8. 10mm kutalex copper tube._______________________________________ 11

3
9. Wall sleeving 22mm waste pipe. ___________________________________ 11
10. Silicone sealant._____________________________________________ 11
11. Stadium air vent. ____________________________________________ 11
12. Vermiculite loose fill. (optional) __________________________________ 11
13. Cement. __________________________________________________ 11
14. Sharp sand. ________________________________________________ 11
15. Fire cement. _______________________________________________ 11
1 . Plugs and screws. ____________________________________________ 11
17. Compression fittings. _________________________________________ 11
18. 29 and 1 mm hole saws. _______________________________________ 11
19. Disk cutter blades. ___________________________________________ 11
20. kg tub firecement. __________________________________________ 11
21. Silicone sealant._____________________________________________ 11
22. Small tin heat resistant paint._____________________________________ 11
23. 10 mm pipe clips. ____________________________________________ 11
24. Protective clothing (gloves,masks etc). ______________________________ 11
25. WD 40. __________________________________________________ 11
2 . Small Tube 2 part epoxy. _______________________________________ 11
7. Chimney and Flue Vacuum. ___________________________________________________11
1. Down Draught. ______________________________________________ 11
2. Up Draughts. _______________________________________________ 11
3. Fume leaks. ________________________________________________ 11
3a. Regular blockages. ___________________________________________ 11
4. Exposed Chimneys. ___________________________________________ 11
5. Terminal Positions. ___________________________________________ 12
7. Cleaning Access. _____________________________________________ 12
8. Flue pipe Diameter and Specs. ____________________________________ 12
9. Bends In Flues And Chimneys. ____________________________________ 12
10. Warning. _________________________________________________ 12
11. Chimney Vacuum. ___________________________________________ 12
8. Oil Feed and Storage. ________________________________________________________13
1. Fuel Types. ________________________________________________ 13
2. Fuel Supply Pipe Work._________________________________________ 13
3. Protection of the Environment. ____________________________________ 13
4. Underground Oil Supply Pipes. ____________________________________ 13
5. Fuel Oil Storage Tanks. _________________________________________ 13
. Fuel Tank Size. ______________________________________________ 13
7. Environmental Protection Oil Spillage. _______________________________ 13
8. Fuel Filter. _________________________________________________ 14
9. Fire and IsolationValves. ________________________________________ 14

4
9. Connection to the Burner. _______________________________________ 14
9. Ventilation Requirements._____________________________________________________14
1. Air Supply To The Appliance._____________________________________ 14
2. Air Requirement Calcs. _________________________________________ 14
3. Effects of Extractor Fans.________________________________________ 15
4. Effects of Open Fires. __________________________________________ 15
5. Test for Adequacy of air supply. ___________________________________ 15
. WARNING. ________________________________________________ 15
10. Existing Heating System. _____________________________________________________15
1. Compliance with British Standards. _________________________________ 15
2. Primary System. _____________________________________________ 16
11. Electrical Requirements. _____________________________________________________16
1. Earthing. __________________________________________________ 16
2. Controls. __________________________________________________ 16
3. Fusing. ___________________________________________________ 16
12. Main Steps Installation. _____________________________________________________16
1. Check out the Existing Heating System . ______________________________ 16
2. Clean Chimney.______________________________________________ 16
3. Line the Chimney if Required. ____________________________________ 16
4. Check and Adjust Flue Vacuum. ___________________________________ 16
5. Provide a Cleaning Access. ______________________________________ 16
. Install Fuel Tank._____________________________________________ 16
7. Run a Fuel Line. _____________________________________________ 16
8. Modify the Electrical Supply if Req’d. _______________________________ 16
9. Fit Suitable Time Control System. __________________________________ 16
10. Fit Suitable Ventilation. ________________________________________ 16
APPLIANCE _________________________________________________ 17
12. Remove The Hot Plate. ________________________________________ 17
13. Remove The Clinker Clean Out Door. _______________________________ 17
14. Remove The Firebars. _________________________________________ 17
15. Remove The Rear Bar Carrier.____________________________________ 17
1 . Unscrew The Chrome Riddling Lever._______________________________ 17
17. Remove The L.H Side Panel Access Cover. ___________________________ 17
18. Remove The Ashpit Door. ______________________________________ 17
19. Warning re Air for Combustion.___________________________________ 17
20. Remove The Ash pan . ________________________________________ 17
21. Remove The Flexi Stat Drive. ____________________________________ 17
22. Clean the door. _____________________________________________ 17
23. Remove The Front Fire Brick Beneath The Fuel Loading Door. _______________ 17

5
24. Remove The Front Secondary Air Chamber Casting.______________________ 17
25. Remove The Vitreous Enamel Cover Plate.____________________________ 18
25a.Fit The Over Boiler Baffle. _____________________________________ 18
27. Clean the Boiler and Flueways. ___________________________________ 18
28. Remove The Sliding Damper. ____________________________________ 18
29. Fit The Over Oven Baffle. ______________________________________ 18
30. Using The Hole Saws. _________________________________________ 19
12a. Boards And Closure Plate. ___________________________________________________19
1. Fit The Two Oven Side Fireboards. _________________________________ 19
2. Fit The Closure Plate. __________________________________________ 20
3. Fit The Ash Pit R.H. Side Insulating Board. ____________________________ 20
5. Fit The Base Closure Plate Board. __________________________________ 21
. Fit The Primary Front Board. _____________________________________ 21
9. Fit The Secondary Closure Plate Board._______________________________ 22
10. Permanently Firecement. _______________________________________ 22
11. Fit the Burner. ______________________________________________ 22
12. Plug in the Three Pin Plug. ______________________________________ 22
12b. Services Into The Burner. ___________________________________________________22
1. Oil Feed. __________________________________________________ 22
2. Oil Isolation Valve. ___________________________________________ 22
3. Oil Pipework To Pressure Jet Burners. _______________________________ 22
4. Power In. __________________________________________________ 23
12c. About The Thermostat. _____________________________________________________23
1. Fit The New Phial. ____________________________________________ 23
2. Refit The Access Panel._________________________________________ 24
3. Line The Chimney. ___________________________________________ 24
4. Fit Ventilation. ______________________________________________ 24
5. Connect The Chimney. _________________________________________ 24
. Connect The Electrical Supply. ____________________________________ 24
7. Backfill Around The Liner _______________________________________ 24
8. Fit Anti Down Draught Cowl _____________________________________ 24
13. Commissioning. ___________________________________________________________24
1. Setting the Burner Up.__________________________________________ 24
2. Heat Balancing the System. ______________________________________ 24
3. Lighting. __________________________________________________ 24
3.1. To Bleed The Pump. _________________________________________ 24
3.2. Set The Control Stat. _________________________________________ 24
3.3. Set The Time Clock. _________________________________________ 24
3.4. Check The Burner Air Shutter. ___________________________________ 25

6
3.5. Prepare A Sampling Point.______________________________________ 25
3. . Ignite The Burner. ___________________________________________ 25
3.7. Fit The Baffle Box. __________________________________________ 25
3.8. Fit the Hot Plate. ____________________________________________ 26
3.9. To Set For Good Combustion. ___________________________________ 26
3.10. Combustion Air. ___________________________________________ 26
3.11. To Adjust The Pump Pressure. __________________________________ 26
4. Final Checks. _______________________________________________ 27
4.1. Fuel Tank. ________________________________________________ 27
4.2. Fuel. ___________________________________________________ 27
4.3. Filter. ___________________________________________________ 27
4.4. Site Glass or Tank Gauge. ______________________________________ 27
4.5. Oil line. _________________________________________________ 27
4. . Fire valves. _______________________________________________ 27
4.7. Through Wall Sleeving. _______________________________________ 27
4.8. Isolation valve. _____________________________________________ 27
4.9. Electrical. ________________________________________________ 27
4.10. Ventilation. ______________________________________________ 27
4.11. Chimney System.___________________________________________ 27
4.12. Check controls Function. ______________________________________ 27
4.13. Instruct User. _____________________________________________ 27
4.14. Vent the Ashpan Door. _______________________________________ 27
14. Warranty . ______________________________________________________________28
Items Not Covered Under the Warranty ________________________________ 28
Labour. ____________________________________________________ 28
Travelling time. _______________________________________________ 28
Consequential loss or damage. ______________________________________ 28
Nozzles. ____________________________________________________ 28
Baffle kits and Insulation Boards. ____________________________________ 28
Damage to the Fuel Pump. ________________________________________ 28
15. Fault Finding. ____________________________________________________________28
16. Servicing. _______________________________________________________________29
18. Figures. ________________________________________________________________29
FIG 10 Boiler Stat ______________________________________________ 29
FIG 11 Sectional Details __________________________________________ 25
Fig 12 Board Details ____________________________________________ 25
Fig 13 Grind Door______________________________________________ 26
Fig 14 Exploded Parts List ________________________________________ 26
Fig 15 Oven Stat Details __________________________________________ 27
Packing List _________________________________________________ 27

7
1
1. . H H
E
EA AL LT TH H A AN ND D
S
S
A
AF FE ET TY Y
.
.
C
C
O
ON NT TR RO OL L O OF F
S
S
U
UB BS ST TA AN NC CE ES S
.
.
Take great care when handling
materials such as insulation oards,
glass fi re ropes, ceramic wool,
artificial fuel, kerosene and diesel oil,
they are all irritants and suita le
protective clothing such as disposa le
gloves dust masks and protective
goggles should e worn.
Wash off thoroughly after handling
any of these materials.
Carefully dispose of redundant or
surplus materials and always vac up
after service or installation work.
2
2. . A A
P
PP PL LI IC CA AB BL LE E
R
R
E
EG GU UL LA AT TI IO ON NS S
.
.
The installation of an oil fired
BUBBLE © appliance must e carried
out y a technically competent person,
experienced in oth solid fuel and oil
fired installation and capa le of
installing, commissioning and servicing
to the current requirements of the
relevant local uilding regulations.
B
B
U
UI IL LD DI IN NG G
R
R
E
EG GU UL LA AT TI IO ON NS S
.
.
In England and Wales these are J 1-2-
3 Provision for introduction of air
supply and discharge of products of
com ustion. Provision for protection
against fire and heat.
In Scotland Part F sec 3.
In Northern Ireland Part L. In
Ireland Part J.
E
E
L
LE EC CT TR RI IC CA AL L
R
R
E
EG GU UL LA AT TI IO ON N
.
.
British IEEE wiring regulations, latest
edition.
Codes of practice which apply in the
UK are -:
B
BS S5 54 41 10 0 O O
I
IL L
F
F
I
IR RE ED D
S
S
P
PA AC CE E
H
H
E
EA AT TE ER RS S
.
.
Installation of oil fired space heating
and hot water supply Part 1, oilers of
rated output not exceeding 44kW
B
BS S4 45 54 43 3 C C
H
HI IM MN NE EY Y
S
S
P
PE EC CI IF FI IC CA AT TI IO ON NS S
.
.
Specification for chimney for oil fired
appliances. Part3.
B
BS S5 54 44 49 9 C C
E
EN NT TR RA AL L
H
H
E
EA AT TI IN NG G
.
.
Central heating for domestic premises
Part 1 Forced circulation hot water
systems.
B
BS S 5 56 60 01 1 B BS S8 83 30 03 3. .
B
BS S6 64 46 61 1 P P
T
TS S
1
1 & & 2 2 1 19 98 84 4. .
B
BS S7 75 56 66 6 P P
A
AR RT TS S
1
1
T
TO O
4
4. .
O
OF FT TE EC C R R
E
EG GU UL LA AT TI IO ON NS S
.
.
Installers must have successfully
completed OFTEC courses, OFT101
and OFT105.
Failure to comply with the relevant
requirements listed a ove can e
hazardous and could lead to
prosecution under the law.
If you have any difficulties please
phone our sales department on
PHONE [phone]. (3 lines.)
FAX [phone]
Email [email protected]
We site www.oilstoves.co.uk
3
3. . I I
N
NT TR RO OD DU UC CT TI IO ON N
.
.
There are several of potential
pro lems that can affect the way a
converted appliance works.

8
To protect yourself against
dissatisfied customers you must make
sure that you are fully aware of them.
The est way to deal with these
pro lems is to take-:
A check list
and
A user manual
On your site visit and make sure you
cover all the points raised in the
check list and give the customer a
copy of the user manual.
The user manual is designed to help
customers understand more a out
how a conversion will effect their
appliance and will also answer many of
the questions likely to e asked.
If you miss anything, it could result in
an unhappy customer and invaria ly
you will finish up footing what could
e a large ill.
Remem er what works for a solid fuel
system does not always work for oil
fired conversion particularly on the
hot water side.
4
4. . C C
H
HE EC CK K
L
L
I
IS ST T
.
.
Make sure that customers know what
they are going to get for their money.
Some are under the misguided
impression that once the appliance has
een converted, it suddenly changes
into something entirely different,
with a whole host of features it never
had efore.
O viously it doesn,t and sometimes it
is necessary to just to make sure that
they do fully understand what a
conversion is all a out.
For customers who do a lot of cooking,
go through the typical run scenario
with them and make sure that they
understand how the converted
appliance will work.
1
1. . H H
O
OW W I IS S T TH HE E
A
A
P
PP PL LI IA AN NC CE E
U
U
S
SE ED D
.
.
Do they do all the cooking on it?
What do they cook on in summer
time?
Do they use it mainly for central
heating?
What do they expect from a
converted appliance?
2
2. . C C
H
HI IM MN NE EY Y
.
.
Do they have any down draught
pro lems?
Do they have excessive vacuum
pro lems?
Will The Chimney need relining?
3
3. . E E
X
XI IS ST TI IN NG G
H
H
E
EA AT T
L
L
O
OA AD D
.
.
Check out the existing system to see
if it under or overloaded or a out
right.
For Gravity Circuits allow
8,000 BTU’s for Hot Water
38,000 BTU’s on Rads Max.
20% Pipe losses.
For Fully Pumped Circuits allow
8,000 BTU’s for Hot Water

9
44,000 BTU’s on Rads Max.
20% Pipe losses.
4
4. . O O
V
VE ER RL LO OA AD DI IN NG G
.
.
If the appliance is overloaded and
trying to heat a system with a
com ined heat load in excess of
55,000 BTU’s the urner will run for
long continuous periods without a
reak, this will then result in
excessive oven temperatures and
excessive urner temperature.
This will result in overheating of the
fan motor and damage to the
earings.
5
5. . U U
N
ND DE ER R
L
L
O
OA AD DI IN NG G
.
.
If there are only a few radiators on
the system, this will cause the urner
to shut down quickly and then the
oven will not reach the desired
temperature.
The underloading pro lem can e
easier to deal with than the
overloaded situation, read the Heat
Balancing section for further info.
6
6. . H H
O
OT T W WA AT TE ER R
(
(P P
R
RI IM MA AR RY Y
P
P
I
IP PE E W WO OR RK K
)
). .
Solid Fuel stoves should always
produce good quantities of hot water
ecause the fire runs continuously and
at high temperatures.
This is not the case with converted
appliances and it is therefore
important to make sure that the hot
water side of the system is adequate.
Take care with indirect systems which
have een running for a long time on
solid fuel systems.
Because water temperature control is
not all it should e, many of the
cylinders have een exposed to
excessive and continuous high
temperature calcification in the
indirect coil.
This can result in major post
conversion heat exchange pro lems
and consequent lack of hot water.
If the primary pipe work does not
look adequate, modify it and fit a fully
pumped, three port valve system.
7
7. . O O
I
IL L
S
S
U
UP PP PL LY Y
L
L
I
IN NE E
A
A
N
ND D
T
T
A
AN NK K
L
L
O
OC CA AT TI IO ON N
.
.
Positive head systems are required.
Tiger loop y tem will not work on
olenoid pump burner .
Lift pumps can e used.
12 Volt Fuel pumps can e used.
8
8. . E E
L
LE EC CT TR RI IC CA AL L
R
R
E
EQ QU UI IR RE EM ME EN NT TS S
.
.
Make sure that there is a 3 amp,
switch fused supply near to the
appliance.
If the customer wants a time clock
remem er that you will have to
arrange for ca ling to the urner and
the central heating pump.
9
9. . V V
E
EN NT TI IL LA AT TI IO ON N
R
R
E
EQ QU UI IR RE EM ME EN NT TS S
.
.
Check on the existing ventilation, if it
is not adequate modify accordingly.

10
5
5. . H H
O
OW W
I
I
T
T
W
W
O
OR RK KS S
.
.
1
1. . M M
A
AX XI IM MU UM M
A
A
L
LL LO OW WA AB BL LE E
H
H
E
EA AT T
L
L
O
OA AD D
.
.
The conversion system is designed and
tested to operate at its est on total
system loads of etween 35,000 and
55,000 B.T.U's, under winter time
conditions.
2
2. . T T
Y
YP PI IC CA AL L
R
R
U
UN N
S
S
E
EQ QU UE EN NC CE E
.
.
Upon starting from cold, the urner
should run for a maximum of 40 to 55
minutes efore shutting down into its
modulating mode.
(The rate of modulation thereafter
will depend to some extent on the
system size and the use of appliance
controls.)
After the 40 to 55 minutes the oven
should e coming up to 170 to 190 deg
C and the heating system should e
around 65 deg C.
This performance can e achieved on
oth larger and smaller systems ut it
will depend greatly upon compliance
with our recommendations and
requirements contained within these
instructions.
3
3. . H H
E
EA AT T
B
B
A
AL LA AN NC CI IN NG G T TH HE E
C
C
O
ON NV VE ER RS SI IO ON N
.
.
Great care will e required in setting
up the correct heat alance for each
appliance, here is a list of items which
may require adjustment to achieve
the correct set up .
4
4. . T T
H
HE E
H
H
E
EA AT T
L
L
O
OA AD D
.
.
Many Supreme's and Nouvelle's are
installed on central heating systems,
which are much too large.
If conversions are carried out on
these systems, it is very important
that adequate explanation e made to
the customer.
Selected heating only is availa le,
meaning that selected radiators are
turned on and off as required, to keep
the total maximum system load within
our stated requirement of 55,000
BTU,s.
5
5. . T T
H
HE E N NO OZ ZZ ZL LE E S SI IZ ZE E
.
.
Nozzles from .3 to .5 U.S. Gallons can
e used
6
6. . T T
H
HE E P PU UM MP P P PR RE ES SS SU UR RE E
.
.
The pump can e set to run from 7 to
10 Bar
7
7. . O O
V
VE EN N
S
S
I
ID DE E
C
C
A
AS ST TI IN NG G
.
.
For oil-fired conversion, the oven side
casting is exposed to the heat from
the flame.
If the oven overheats additional
insulation oards can e cut and
fitted.
8
8. . T T
H
HE E B BA AF FF FL LE E S SY YS ST TE EM M
.
.
The affle system can e adjusted
from summer to wintertime running y
rotating it to the required position.
The affle is fitted over the flame
tu e as illustrated.
There are two rectangular cut outs in
the vertical sides of the affle which
can e positioned to point to -:
1. The rear and left hand side for
intensive water heating or wintertime
running
Or

11
2. The front and right hand side for
intensive cooking or summer time
running.
Or
3. To the right and rear for
intermediate running.
It can e set up to ias the flame to
the oven or the oiler or an
intermediate position.
9
9. . T T
H
HE E A AP PP PL LI IA AN NC CE E C CO ON NT TR RO OL LS S
.
.
Thermostat and chrome cook - heat
lever.
6
6. . M M
A
AT TE ER RI IA AL LS S
R
R
E
EQ QU UI IR RE ED D
.
.
1
1. . S S
U
UI IT TA AB BL LE E C CH HI IM MN NE EY Y L LI IN NE ER R
.
.
2
2. . S S
U
UI IT TA AB BL LE E A AN NT TI I D DO OW WN N D DR RA AF FT T T TE ER RM MI IN NA AL L
.
.
4
4. . V V
I
IT T T TO O C CO OP PE EX X A AD DA AP PT TE ER R
.
.
6
6. . O O
I
IL L I IS SO OL LA AT TI IO ON N V VA AL LV VE E
.
.
7
7. . R R
E
EM MO OT TE E S SE EN NS SI IN NG G F FI IR RE E V VA AL LV VE E
8
8. . 1 10 0
M
MM M K KU UT TA AL LE EX X C CO OP PP PE ER R T TU UB BE E
.
.
9
9. . W W
A
AL LL L S SL LE EE EV VI IN NG G
2
22 2
M
MM M W WA AS ST TE E P PI IP PE E
.
.
1
10 0. . S S
I
IL LI IC CO ON NE E S SE EA AL LA AN NT T
.
.
1
11 1. . S S
T
TA AD DI IU UM M A AI IR R V VE EN NT T
.
.
1
12 2. . V V
E
ER RM MI IC CU UL LI IT TE E L LO OO OS SE E F FI IL LL L
.
. ( (
O
OP PT TI IO ON NA AL L
)
)
1
13 3. . C C
E
EM ME EN NT T
.
.
1
14 4. . S S
H
HA AR RP P S SA AN ND D
.
.
1
15 5. . F F
I
IR RE E C CE EM ME EN NT T
.
.
1
16 6. . P P
L
LU UG GS S A AN ND D S SC CR RE EW WS S
.
.
1
17 7. . C C
O
OM MP PR RE ES SS SI IO ON N F FI IT TT TI IN NG GS S
.
.
1
18 8. . 2 29 9
A
AN ND D
1
16 6
M
MM M H HO OL LE E S SA AW WS S
.
.
1
19 9. . D D
I
IS SK K C CU UT TT TE ER R B BL LA AD DE ES S
.
.
2
20 0. . 6 6
K
KG G T TU UB B F FI IR RE EC CE EM ME EN NT T
.
.
2
21 1. . S S
I
IL LI IC CO ON NE E S SE EA AL LA AN NT T
.
.
2
22 2. . S S
M
MA AL LL L T TI IN N H HE EA AT T R RE ES SI IS ST TA AN NT T P PA AI IN NT T
.
.
2
23 3. . 1 10 0
M
MM M P PI IP PE E C CL LI IP PS S
.
.
2
24 4. . P P
R
RO OT TE EC CT TI IV VE E C CL LO OT TH HI IN NG G
(
(
G
GL LO OV VE ES S
,
,
M
MA AS SK KS S
E
ET TC C
)
). .
2
25 5. . W WD D 4 40 0. .
2
26 6. . S S
M
MA AL LL L
T
T
U
UB BE E
2
2
P
PA AR RT T E EP PO OX XY Y
.
.
7
7. . C C
H
HI IM MN NE EY Y A AN ND D
F
F
L
LU UE E
V
V
A
AC CU UU UM M
.
.
It is most important that any existing
chimney faults such as: -
1
1. . D D
O
OW WN N
D
D
R
RA AU UG GH HT T
.
.
Occasional or permanent down
draught (see illustrations)
2
2. . U U
P
P
D
D
R
RA AU UG GH HT TS S
.
.
Excessive up draughts
3
3. . F F
U
UM ME E L LE EA AK KS S
.
.
3
3
A
A
.
. R R
E
EG GU UL LA AR R B BL LO OC CK KA AG GE ES S
.
.
If there are regular lockages the
causes must e esta lished and
corrected efore any installation
work is carried out.
4
4. . E E
X
XP PO OS SE ED D
C
C
H
HI IM MN NE EY YS S
.
.
If the chimney is on an exposed wall,
always reline and ackfill around the
lining with vermiculite to keep it warm
and prevent condensation.

12
5
5. . T T
E
ER RM MI IN NA AL L
P
P
O
OS SI IT TI IO ON NS S
.
.
The chimney should terminate 2 feet
a ove the ridge of the main or
highest roof, in compliance with
relevant legislation.
The chimney must e terminated with
a suita le anti down draft cowl such
as a VEDETTE or EUROCOWL ETC.
6
6. . W WA AR RN NI IN NG G .
A normal chimney terminal locations
are very likely to cause pro lems
under certain windy weather
conditions.
If you are unsure a out the condition
of the chimney, have it thoroughly
cleaned and checked y a suita ly
qualified person.
7
7. . C C
L
LE EA AN NI IN NG G
A
A
C
CC CE ES SS S
.
.
Provision must e made to allow
adequate and easy access into the
chimney for cleaning purpose.
8
8. . F F
L
LU UE E P PI IP PE E
D
D
I
IA AM ME ET TE ER R A AN ND D
S
S
P
PE EC CS S
.
.
The flue pipe from the stove must not
e less than 125mm diameter and
must comply to one of the following -:
Acid resistant vitreous enamelled flue
pipe to BS 1344 Part 2.
Stainless steel to BS1449 Part 2.
Cast iron to BS41.
Mild steel with a wall thickness of 2
mm minimum.
9
9. . B B
E
EN ND DS S
I
I
N
N
F
F
L
LU UE ES S
A
A
N
ND D
C
C
H
HI IM MN NE EY YS S
.
.
Flues and chimneys should always e
vertical wherever possi le.
On installations where using a end is
unavoida le the maximum allowa le
end angle from the vertical is 45
degrees.
45-degree runs should e kept as
short as possi le (less than 1 metre
long) and there should never e more
than two ends used.
1
10 0. . W W
A
AR RN NI IN NG G
.
.
Horizontal flue runs are not allowed.
1
11 1. . C C
H
HI IM MN NE EY Y
V
V
A
AC CU UU UM M
.
.
A constant steady vacuum of not less
than .02" W.G. when COLD or more
than .05" W.G. when HOT is required.
To achieve this line chimneys as
follows-:
1. On chimneys a ove 25 - 30 feet use
5-inch dia linings
2. On chimneys less than 25 feet use
6-inch dia linings.
3. Chimney less than 20 feet may not
generate the required vacuum and in
these cases it may e necessary to fit
a chimney fan.
The flue vacuum can e adjusted y
use of a swinging arometric damper,
which should e fitted via a vitreous
tee piece into the flue pipe in the
same room as the appliance.
The counterweights on the swinging
dampers can e adjusted in or out to
give the required vacuum.

13
8
8. . O O
I
IL L
F
F
E
EE ED D A AN ND D
S
S
T
TO OR RA AG GE E
.
.
1
1. . F F
U
UE EL L
T
T
Y
YP PE ES S
.
.
28 Second Commercial Kerosene to
BS2869 Part 2: 1988 Class C2 is
suita le for use with this appliance.
35-second diesel versions are
availa le to special order.
2
2. . F F
U
UE EL L
S
S
U
UP PP PL LY Y
P
P
I
IP PE E
W
W
O
OR RK K
.
.
Installation of all oil feed pipe work
and storage equipment should e in
line with -:
BS5410 Part1
The urner can e supplied with oil via
gravity or pumped oil feed system.
If a gravity system is used the ase
of the tank must not e less than half
a metre or more than three metres
a ove the urner.
The minimum fuel line diameter is 10
mm ut this is dependent upon the
length of run.
If other appliances are eing supplied
from the same oil supply allowance
must e made when pipe sizing to
ensure that an adequate supply of oil
e maintained for each appliance.
The oil line must e sleeved and
sealed in a plastic tu e where it
passes through any rickwork.
3
3. . P P
R
RO OT TE EC CT TI IO ON N O OF F T TH HE E
E
E
N
NV VI IR RO ON NM ME EN NT T
.
.
Environment protection is of
paramount importance, where oil lines
are to e uried, special care is
needed to ensure that they can’t e
damaged or cut through.
4
4. . U U
N
ND DE ER RG GR RO OU UN ND D
O
O
I
IL L
S
S
U
UP PP PL LY Y
P
P
I
IP PE ES S
.
.
Trenches must e a minimum of
300mm deep.
Oil lines laid in such trenches should
have a su stantial cover; strong
enough to resist spade impact placed
over them and marker tapes must e
used.
For further advice phone our
technical help line.
5
5. . F F
U
UE EL L
O
O
I
IL L
S
S
T
TO OR RA AG GE E
T
T
A
AN NK KS S
.
.
Steel oil storage tanks to BS799 Part
5, if there is any dou t a out the
suita ility of the fuel tank, consult
the tank manufacturer.
For further reference see OFTEC
requirements ook T3 July 1995
rev.7.95
Where the tank will e fitted at a
lower level than the stove a lift pump
must e used with max head a ove
the urner ase of 3 metres, the max
head of the lift pump over the oil
supply tank must not exceed 5
metres.
6
6. . F F
U
UE EL L
T
T
A
AN NK K
S
S
I
IZ ZE E
.
.
Minimum size storage tank should e
300 gals.
7
7. . E E
N
NV VI IR RO ON NM ME EN NT TA AL L
P
P
R
RO OT TE EC CT TI IO ON N
O
O
I
IL L
S
S
P
PI IL LL LA AG GE E
.
.
Environment protection is of
paramount importance.
Where properties are prone to e at
risk from flooding take great care
when fitting oil storage tanks.

14
Make sure that they are supported on
reinforced concrete walls, which are
uilt high enough to keep the tank
well a ove any potential flood level
and strong enough to withstand
swollen river current or flood tide
conditions.
Make sure that the tank is firmly
fixed to the supporting walls so as not
to e washed away.
Tall, slim line plastic oil tanks must e
secured to a su stantial ase to
prevent them from eing lown over
when they are empty or have low oil
content.
8
8. . F F
U
UE EL L
F
F
I
IL LT TE ER R
.
.
A suita le filter / water trap must e
fitted with a 100-micron element.
The minimum fuel line diameter is 8
mm ut this is dependant upon its
length of run.
9
9. . F F
I
IR RE E A AN ND D
I
I
S
SO OL LA AT TI IO ON N
V
V
A
AL LV VE ES S
.
.
Two remote acting fire valves such as
a Teddington KBB should e fitted.
One (60 Deg C) mounted at high level
over the appliance and the other
fitted with the phial ul mounted in
the ase of the ash pan, at the front
of the appliance 90 deg C.
There must also e an isolation valve
fitted in the same room as the
appliance in a conveniently accessi le
place.
9
9. . C C
O
ON NN NE EC CT TI IO ON N T TO O T TH HE E
B
B
U
UR RN NE ER R
.
.
The urner is supplied with a flexi le
oil line with a union fitting into the
pump, jointing compound must not e
used at the union connection and the
flexi pipe should e neatly laid so that
upon disconnection it can e moved to
the left hand side of the urner unit
to allow room for the modular urner
system to e easily withdrawn from
within its compartment.
9
9. . V V
E
EN NT TI IL LA AT TI IO ON N
R
R
E
EQ QU UI IR RE EM ME EN NT TS S
.
.
1
1. . A A
I
IR R
S
S
U
UP PP PL LY Y
T
T
O
O
T
T
H
HE E
A
A
P
PP PL LI IA AN NC CE E
.
.
If the appliance has een installed in
line with current regulation there
should already e an adequate air vent
for the appliance to function as a solid
fuel appliance
See Building Regulations J1/2/3
section 4.and BS5410 part1.
2
2. . A A
I
IR R
R
R
E
EQ QU UI IR RE EM ME EN NT T
C
C
A
AL LC CS S
.
.
Calculate air requirements at 5.5 cm
sq per kW of output.
It is most essential that a permanent
free air supply e esta lished, as the
urner cannot function correctly
without it.
Provision for an adequate FREE air
supply in to the room and house where
the appliance is fitted is required and
can e esta lished y multiplying the
kW oil input of the appliance y 5.5cm
sq.
This will take the form of a purpose
designed, NON hit or miss, air vent of
90 sq cm cross sectional area.

15
3
3. . E E
F
FF FE EC CT TS S O OF F
E
E
X
XT TR RA AC CT TO OR R
F
F
A
AN NS S
.
.
If an extractor fan is fitted in the
same room as the appliance or if
there is an open fire in an adjoining
room then extra compensatory air
must also e made availa le for oth
these extra requirements.
Minimum extra requirement for
extractor fans is 55 sq cm and it is
preferred if the extra air supply can
e positioned in such a way as it can
supply air to the extractor fan
without the air stream passing the
stove.
4
4. . E E
F
FF FE EC CT TS S O OF F
O
O
P
PE EN N
F
F
I
IR RE ES S
.
.
If there is an open fire in the same
room as the appliance then further
extra ventilation must e provided.
The minimum extra requirement for
open fires is 212 sq cm
5
5. . T T
E
ES ST T F FO OR R
A
A
D
DE EQ QU UA AC CY Y O OF F A AI IR R S SU UP PP PL LY Y
.
.
Test for adequacy of air supply is to-:
Set the oil fired appliance going, close
all doors and windows in the room,
turn on the extractor fan to its
maximum capacity, light the open fire
and let it get well esta lished,
Test for adequate maintenance of
chimney vacuum on the appliance, oth
efore and after the extractor fan is
turned on, with the open fire going.
During the tests the flue vacuum of
the oil-fired appliance should e
measured to see if there is any
noticea le reduction eyond that
called for in these instructions.
6
6. . W WA AR RN NI IN NG G. .
Instructions on ventilation must e
adhered to.
1
10 0. . E E
X
XI IS ST TI IN NG G
H
H
E
EA AT TI IN NG G
S
S
Y
YS ST TE EM M
.
.
1
1. . C C
O
OM MP PL LI IA AN NC CE E W WI IT TH H
B
B
R
RI IT TI IS SH H
S
S
T
TA AN ND DA AR RD DS S
.
.
Before you start remem er that
ecause this is an existing solid fuel
central heating system it should
comply with BS: 5449 part 1
A dou le feed indirect hot water
storage cylinder to BS1556 part one,
should have een used.
Before starting the conversion make
sure that the total heat load on the
appliance is neither too low nor too
high.
If there is excess load (more than
55,000 B.T.U.s) then the oven will
overheat, as the urner will e
running continuously, causing potential
damage to oth the appliance, and the
urner, and invalidating the warranty.
It is most important that all or any
existing heating system faults,
(particularly on the plum ing side) e
identified and rectified efore
conversion is carried out, it is the
responsi ility of the installer to
assess this situation and make
adequate recommendations to the
customer.

16
2
2. . P P
R
RI IM MA AR RY Y
S
S
Y
YS ST TE EM M
.
.
If there is any possi ility that the
primary system is slow, it is essential
that it should e converted to " fully
pumped " otherwise the urner will
not run long enough to heat the oven
or the hot plate, Make sure that
there is a heat leak provided of
10,000 B.T.U’s minimum.
Do not convert to pressurised
systems, only open vented systems
are suita le.
3
3. . W W
A
AT TE ER R
T
T
R
RE EA AT TM ME EN NT T
.
In order to prevent the uild up of
scale and corrosion a suita le
inhi itor should e used.
1
11 1. . E E
L
LE EC CT TR RI IC CA AL L
R
R
E
EQ QU UI IR RE EM ME EN NT TS S
.
.
1
1. . E E
A
AR RT TH HI IN NG G
.
.
The converted cooker must e
earthed.
2
2. . C C
O
ON NT TR RO OL LS S
.
.
The converted cooker can e turned
on via a manual on off switch or an
automatic time clock capa le of
switching oth hot water only
( urner) or central heating and hot
water, ( urner and pump.)
The urner is pre wired with a fully
insulated three-pin plug and socket
the socket should e removed and
wired as instructed from either a
switch or time clock.
3
3. . F F
U
US SI IN NG G
.
.
(In each case a neon-fused switch
with a 3-amp fuse should e fitted
prior to the time clock or manual on
off switch.)
4
4. . R R
E
EM MO OV VA AL L O OF F T TH HE E B BU UR RN NE ER R .
NOTE this ca le terminates in a pre
wired plug to facilitate easy removal
of the urner unit for service
requirement and it is important that
the plug is located in the ashpit area.
1
12 2. . M M
A
AI IN N
S
S
T
TE EP PS S
I
I
N
NS ST TA AL LL LA AT TI IO ON N
.
.
1
1. . C C
H
HE EC CK K O OU UT T T TH HE E
E
E
X
XI IS ST TI IN NG G
H
H
E
EA AT TI IN NG G
S
S
Y
YS ST TE EM M
.
.
2
2. . C C
L
LE EA AN N
C
C
H
HI IM MN NE EY Y
.
.
3
3. . L L
I
IN NE E T TH HE E
C
C
H
HI IM MN NE EY Y I IF F
R
R
E
EQ QU UI IR RE ED D
.
.
4
4. . C C
H
HE EC CK K A AN ND D
A
A
D
DJ JU US ST T
F
F
L
LU UE E
V
V
A
AC CU UU UM M
.
.
5
5. . P P
R
RO OV VI ID DE E A A
C
C
L
LE EA AN NI IN NG G
A
A
C
CC CE ES SS S
.
.
6
6. . I I
N
NS ST TA AL LL L
F
F
U
UE EL L
T
T
A
AN NK K
.
.
7
7. . R R
U
UN N A A
F
F
U
UE EL L
L
L
I
IN NE E
.
.
To the left hand side of the appliance.
8
8. . M M
O
OD DI IF FY Y T TH HE E
E
E
L
LE EC CT TR RI IC CA AL L
S
S
U
UP PP PL LY Y I IF F
R
R
E
EQ Q
’
’
D
D
.
.
9
9. . F F
I
IT T
S
S
U
UI IT TA AB BL LE E
T
T
I
IM ME E
C
C
O
ON NT TR RO OL L
S
S
Y
YS ST TE EM M
.
.
Run the ca ling to the pump and the
left hand side of the appliance for
later connection to the urner control
module.
1
10 0. . F F
I
IT T
S
S
U
UI IT TA AB BL LE E
V
V
E
EN NT TI IL LA AT TI IO ON N
.
.
Into the room where the appliance is
situated.

17
A
AP PP PL LI IA AN NC CE E
1
12 2. . R R
E
EM MO OV VE E
T
T
H
HE E
H
H
O
OT T
P
P
L
LA AT TE E
.
.
After removing the hot plate here is
the worst jo of the conversion. The
protruding fins of the hot plate have
to e removed to allow for the later
fitting of the special affle system.
It is necessary to cut them ack with
an angle grinder to a length of 2".
Take time on this jo and don't e
tempted to rush, if you use a hammer
to try and crack them off when
partially cut e very careful, as it is
possi le to reak the hot plate.
1
13 3. . R R
E
EM MO OV VE E
T
T
H
HE E
C
C
L
LI IN NK KE ER R
C
C
L
LE EA AN N
O
O
U
UT T
D
D
O
OO OR R
.
.
1
14 4. . R R
E
EM MO OV VE E
T
T
H
HE E
F
F
I
IR RE EB BA AR RS S
.
.
1
15 5. . R R
E
EM MO OV VE E
T
T
H
HE E
R
R
E
EA AR R
B
B
A
AR R
C
C
A
AR RR RI IE ER R
.
.
1
16 6. . U U
N
NS SC CR RE EW W
T
T
H
HE E
C
C
H
HR RO OM ME E
R
R
I
ID DD DL LI IN NG G
L
L
E
EV VE ER R
.
.
1
17 7. . R R
E
EM MO OV VE E
T
T
H
HE E
L
L. .H H S S
I
ID DE E
P
P
A
AN NE EL L
A
A
C
CC CE ES SS S
C
C
O
OV VE ER R
.
.
1
18 8. . R R
E
EM MO OV VE E
T
T
H
HE E
A
A
S
SH HP PI IT T
D
D
O
OO OR R
.
.
Remove the ashpit door lining plate
and remove the threaded studs.
Before refitting the ashpit door
carefully paint the inner surface of
the door with matt lack heat
resistant paint.
1
19 9. . W W
A
AR RN NI IN NG G R RE E
A
A
I
IR R F FO OR R
C
C
O
OM MB BU US ST TI IO ON N
.
.
To ensure that there is adequate air
for com ustion, fully open the chrome
rotary air inlet spin valve, and lock it
in the open position y the use of
either a lock nut or a drilled hole and
split pin
2
20 0. . R R
E
EM MO OV VE E
T
T
H
HE E
A
A
S
SH H P PA AN N
.
.
R
R
E
EM MO OV VE E
T
T
H
HE E
F
F
R
RO ON NT T
G
G
R
RA AT TE E
S
S
U
UP PP PO OR RT T
.
.
and its carrier ush, olted to the l.h.
side of the ashpit.
2
21 1. . R R
E
EM MO OV VE E
T
T
H
HE E
F
F
L
LE EX XI I
S
S
T
TA AT T
D
D
R
RI IV VE E
.
.
TO THE EXISTING STAT and
remove the stat, capillary and phial.
allow the drive to hang loose.
2
22 2. . R R
E
EM MO OV VE E
T
T
H
HE E
O
O
V
VE EN N
S
S
I
ID DE E
F
F
I
IR RE EB BR RI IC CK KS S .
To expose the inner oven side casting
and remove any summer time
fire ricks
2
23 3. . R R
E
EM MO OV VE E
T
T
H
HE E
F
F
U
UE EL L
L
L
O
OA AD DI IN NG G
D
D
O
OO OR R
.
.
Remove the cast iron protection
plate attatched to it via two slotted
screws.
If the two securing screws do not
undo, drill the heads off, remove the
casting and use Stillsons to remove
the stu s.
2
22 2. . C C
L
LE EA AN N T TH HE E D DO OO OR R
.
.
Fit the new metal lining plate using
the screws provided.
2
23 3. .
R
R
E
EM MO OV VE E
T
T
H
HE E
F
F
R
RO ON NT T
F
F
I
IR RE E
B
B
R
RI IC CK K
B
B
E
EN NE EA AT TH H
T
T
H
HE E
F
F
U
UE EL L
L
L
O
OA AD DI IN NG G
D
D
O
OO OR R
.
.
This is a time consuming jo , don't
rush and take care not to apply too
much pressure as the front casting of
the appliance is only thin and can
easily reak.
2
24 4. . R R
E
EM MO OV VE E
T
T
H
HE E
F
F
R
RO ON NT T
S
S
E
EC CO ON ND DA AR RY Y
A
A
I
IR R
C
C
H
HA AM MB BE ER R
C
C
A
AS ST TI IN NG G
.
.
Located ehind The Front Fire Brick.
This casting is secured y two
setscrews, at either side of the
casting, which may e difficult to
remove (7/16" ringer)

18
2
25 5. . R R
E
EM MO OV VE E
T
T
H
HE E
V
V
I
IT TR RE EO OU US S
E
E
N
NA AM ME EL L
C
C
O
OV VE ER R
P
P
L
LA AT TE E
.
.
At the rear left hand side of the ho
is the cover plate for theclean out
door access plate of the rear oiler
flue ways.
Clean out all the vertical flue passes
and vac out through the ottom
outlet.
2
25 5
A
A
.
.F F
I
IT T
T
T
H
HE E
O
O
V
VE ER R
B
B
O
OI IL LE ER R
B
B
A
AF FF FL LE E
.
.
Fit the affle with the ta s down
directly on top of the flueways.
The over oiler affle is designed to
restrict the flow of the flue gasses
and improve the heat exchange.
2
26 6. . D D
R
RI IL LL L
A
A
N
ND D
T
T
A
AP P
T
T
H
HE E
I
I
N
NN NE ER R
S
S
T
TE EE EL L
P
P
L
LA AT TE E
.
.
With a thread diameter of suita le
size to allow access for your flue gas
analysis pro e, (M10.)
2
27 7. . C C
L
LE EA AN N T TH HE E
B
B
O
OI IL LE ER R A AN ND D
F
F
L
LU UE EW WA AY YS S
.
.
Scrape and wire rush all the internal
oiler surfaces including the ack flue
ways.
Thoroughly clean all the internals of
the cooker/ oiler, if there are any
large deposits of scale or vitrified
coke chip it off and leave the
appliance surgically clean.
It will e important to thoroughly
clean the rear lower summertime
rick support racket otherwise it
will e difficult to fit the new
summertime cooking oards which are
availa le from us, if required.
2
28 8. . R R
E
EM MO OV VE E
T
T
H
HE E
S
S
L
LI ID DI IN NG G
D
D
A
AM MP PE ER R
.
.
Seal the opening left y the sliding
damper with fire cement.
If you are going to fit the optional
flue ox silencing kit, fit it now using
the instructions in the kit.
2
29 9. . F F
I
IT T
T
T
H
HE E
O
O
V
VE ER R
O
O
V
VE EN N
B
B
A
AF FF FL LE E
.
.
By standing it on top of the oven
casting and pushing it up to the rear
right hand corner of the hot plate
opening.
Its longest leg running towards the
fire ox and its shortest leg running
across the short side of the opening
towards the front of the appliance
NOTE if you are converting a Nouvelle
the long leg of the affle will need
trimming ack (with either a hacksaw
or heavy duty tin snips) to a length of
140 mm.
Secure the affle with a fillet of fire
cement.

19
3
30 0. . U U
S
SI IN NG G
T
T
H
HE E
H
H
O
OL LE E
S
S
A
AW WS S
.
.
Mark out and drill the access panel.
At the ottom left hand side of the
panel -:
One hole at 16mm dia. for the power
in. (small strain)
One hole at 29mm dia for the oil
supply. (large strain) and fit the ca le
strains.
1
12 2
A
A
.
. B B
O
OA AR RD DS S
A
A
N
ND D
C
C
L
LO OS SU UR RE E
P
P
L
LA AT TE E
.
.
Before permanently fitting the
oards and closure plate try a dummy
run, some trimming work may e
required, if not PROCEED and fit
them permanently using plenty of
sticky wet firecement.
Remem er when fitting the ase
oards through which the flame tu e
projects, temporarily fit the head, to
make sure all the holes are
concentric, and remain that way
through the fire cementing
procedure.
1
1. . F F
I
IT T
T
T
H
HE E
T
T
W
WO O
O
O
V
VE EN N
S
S
I
ID DE E
F
F
I
IR RE EB BO OA AR RD DS S
.
.
Clean out the socket into which they
will fit and apply fire cement to ed
them on.

20
2
2. . F F
I
IT T
T
T
H
HE E
C
C
L
LO OS SU UR RE E
P
P
L
LA AT TE E
.
.
Rest the rear lugs of the closure
plate on to the inner cast protrusion
of the appliance front casting.
Drop the front on to the protruding
ledge just eneath the lower rear
oiler flue outlet.
Make sure that there is a gap of
approx 8 mm etween the oiler and
the closure plate at the L.H. side of
the plate.
3
3. . F F
I
IT T
T
T
H
HE E
A
A
S
SH H
P
P
I
IT T
R
R. .H H. . S S
I
ID DE E
I
I
N
NS SU UL LA AT TI IN NG G
B
B
O
OA AR RD D
.
.
It will e necessary to trim out the
ack of the oard with a Stanley
knife to accommodate the protrusion
of the rear grate support (See fig 11)
and any inward distortion of the lower
R.H. side panel (LEDGE "A" fig 11)
due to overheating.
In some cases it is also possi le for
the ashpit ase to e owed up
through heat distortion, if it is trim
the oard to suit.
The oard must fit snugly up to the
side of the ashpit as the outer edge is
masked using the stainless steel trim.
SEE Fig 12, the angle trim should e
made to fit up to the right hand side
of the ashpit to mask the gap
etween the ashpit side oard and
the side casting.
It should e fitted neatly and
vertically so as to finish off the
appearance of the ash pit area, use
the silicone sealant as an adhesive and
pin through the side.