Buell 2002 S3T User manual

2002 BUELL S3T

SERVICE MANUAL

Part Number 99489-02Y

Section 1: Maintenance

Section 2: Chassis

Section 3: Engine

Section 4: Fuel System

Section 5: Starter

Section 6: Drive/Transmission

Section 7: Electrical

Appendix

Appendix B,Wiring A-1

HOME

APPENDIX A–TOOLS

Part No. B-35316-5 12 Inch Bolt.

Used with Part No. HD-39302.

Part No. B-41174 Rear Wheel Support Stand and

Part No. B-41174-2 Replacement Pad

Part No. B-41177 Front Fork HoldingTool

Part No. B-41325-99 Scanalyzer Software Cartridge

Part No. B-42887 Brake Caliper Piston Remover

Part No. B-43721 Front Fork Seal Driver

Part No. B-43875 Fork Spring Compressor

Part No. B-44623 IsolatorTool

A-2 Appendix B,Wiring

HOME

Part No. B-45110 Shock Preload AdjustmentTools

Part No. B-59000A Pro Level Oil Gauge

Part No. HD-01289 Rim Protectors

Part No. HD-21000Tire Spreader

Part No. HD-23738 Vacuum Pump

Part No. HD-25070 Robinair Heat Gun

Part No. HD-26792 Spark Plug Tester

Part No. HD-28700 Tire Bead Expander

Appendix B,Wiring A-3

HOME

Part No. HD-33067 Wheel Bearing Packer

Part No. HD-33223-1 Cylinder Compression Gauge

Part No. HD-33416 Universal Driver Handle

Part No. HD-33418 Universal Puller Forcing Screw

Part No. HD-33446A CylinderTorque Plates

andTorque Plate Bolts Part No. HD-33446-86

Part No. HD-34623B Piston Pin

Retaining Ring Installer/Remover

Part No. HD-34643A Shoulderless Valve Guide

Seal Installer

Part No. HD-34723 Valve Guide Hone (8 mm)

A-4 Appendix B,Wiring

HOME

Part No. HD-34730-2C Fuel InjectorTest Lamp

Part No. HD-34731 Shoulderless Valve Guide

InstallationTool

Part No. HD-34736B Valve Spring Compressor

Part No.HD-34740 Driver Handle and Remover. Used with

HD-34643A and HD-34731.

Part No. HD-34751 Nylon Valve Guide Brush

Part No. HD-34813 Rowe Flywheel Rebuilding Jig

Part No. HD-34816 Oil Pressure Switch Wrench

Part No. HD-35102 Wrist Pin Bushing Hone (20 mm)

Appendix B,Wiring A-5

HOME

Part No. HD-35316-A Main Drive Gear Remover/Installer

and Main Drive Gear Bearing Installer

Part No. HD-35381 BeltTension Gauge

Part No. HD-35457 Black Light Leak Detector

Part No. HD-35500A Digital Multi-Meter (FLUKE 23)

Part No. HD-35518 Internal/External

Retaining Ring Pliers

Part No. HD-35667A Cylinder LeakdownTester

Part No. HD-35758A NewayValve Seat Cutter Set

Part No. HD-35801 Intake Manifold ScrewWrench

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A-6 Appendix B,Wiring

HOME

Part No. HD-37404 Countershaft Gear Support Plate

Part No. HD-37842A Inner/Outer Main Drive Gear

Needle Bearing Installer

Part No. HD-38125-6 PackardTerminal CrimpTool

(Sealed and non-sealed connectors)

Part No. HD-38125-7 PackardTerminal CrimpTool

(Sealed connectors)

Part No. HD-38125-8 PackardTerminal CrimpTool

Part No. HD-38361 Cam Gear Gauge Pin Set

(0.108 in. (2.74 mm) Diameter)

Part No. HD-38362 Sprocket Locking Link

Part No. HD-38515-A Clutch Spring CompressingTool

and Part No. HD-38515-91 Forcing Screw

Appendix B,Wiring A-7

HOME

Part No. HD-38871 Camshaft Bushing Plate Pilot

and Reamer

Part No. HD-39151 Shift Drum Retaining Ring Installer

Part No. HD-39301A Steering Head Bearing

Race Remover

Part No. HD-39302 Steering Head Bearing

Race Installer

Part No. HD-39458 Sprocket Shaft Bearing Outer

Race Installer

Part No. HD-39565 Engine Sound Probe

Part No. HD-39617 Inductive Amp Probe.

Use with HD-35500A.

Part No. HD-39621 ElectricalTerminal Repair Kit

SPOR

STER

A-8 Appendix B,Wiring

HOME

Part No. HD-39621-27 SocketTerminal Remover

Part No. HD-39621-28 PinTerminal Remover

Part No. HD-39782 Cylinder Head Support

Part No. HD-39786 Cylinder Head Holding Fixture

Part No. HD-39800 Oil Filter Crusher, Small

Part No. HD-39823 Oil Filter Crusher, Large

Part No. HD-39847 Universal RatchetingTap/

Reamer Handle

Part No. HD-39932 (Steel) or HD-39932-CAR (Carbide)

Intake and ExhaustValve Guide Reamer

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