Buell Ulysses 2006 User manual

2006 BUELL ULYSSES

SERVICE MANUAL

Part Number 99494-06Y

Section 1: Maintenance

Section 2: Chassis

Section 3: Engine

Section 4: Fuel System

Section 5: Starter

Section 6: Drive/Transmission

Section 7: Electrical

Appendices

1-2 Edit Me: Printed September 13, 2005 9:36 am

2006 Buell Ulysses: Appendix A A-1

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APPENDIX A–TOOLS A.1

Part No. B-41623-B Oil Line Remover

Part No. B-42887 Brake Caliper Piston Remover

Part No. B-43721 Front Fork Seal Driver

Part No. B-46279 7/8" Axle Wrench (Hex)

Part No. B-43993-7/-8 Wheel Bearing Collets

Part No. B-45521 Steering Head Bearing Remover/

Installer

Part No. HD-39302 Steering Head Bearing Race Installer

(Used with B-45521)

Part No. B-59000B Pro Level Oil Gauge

A-2 2006 Buell Ulysses: Appendix A

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Part No. HD-01289 Rim Protectors

Part No. HD-45966 Fork Spring Compressing Tool

Part No. HD-41177 Fork Tube Holder

Part No. HD-28700 Tire Bead Expander

Part No. HD-33416 Universal Driver Handle

Part No. HD-33418 Universal Puller Forcing Screw

Part No. HD-B-45520 Gear Detent Assembly Aid

Part No. HD-44060 Wheel Bearing Remover/Installer

2006 Buell Ulysses: Appendix A A-3

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Part No. HD-99500-80 Wheel Truing

and Balancing Stand

Part No. HD-35758-B Neway Valve Seat Cutter Set

Part No. HD-96921-52A Oil Pressure Gauge

Part No. HD-35457 Black Light Leak Detector

Part No. HD-33223-1 Cylinder Compression Gauge

Part No. HD-35667A Cylinder Leakdown Tester

Part No. HD-34902-B Bearing Race Remover/Installer

Part No. HD-43984 Crankshaft Locking Tool

CYLINDER LEAKDOWN TESTER

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A-4 2006 Buell Ulysses: Appendix A

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Part No. HD-46283 Primary Drive Locking Tool

Part No. HD-39964 Reamer Lubricant (Cool Tool)

Part No. HD-39782 Cylinder Head Support

Part No. HD-39786 Cylinder Head Holding Fixture

Part No. HD-34736B Valve Spring Compressor

Part No. B-45524 Valve Guide Installer

Part No. B-45523 Valve Guide Reamer (7mm)

Part No. B-45525 Valve Guide Hone

2006 Buell Ulysses: Appendix A A-5

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Part No. HD-34751 Nylon Valve Guide Brush

Part No. HD-94804-57 Rocker Arm Bushing Reamer

Part No. HD-33446A Cylinder Torque Plates

and Torque Plate Bolts Part No. HD-33446-86

Part No. HD-34623C Piston Pin

Retaining Ring Installer/Remover

Part No. HD-42322 Piston Support Plate

Part No. HD-96333-51C Piston Ring Compressor

Part No. HD-95952-33B Connecting Rod

Clamping Tool

Part No. HD-95970-32D Piston Pin Bushing Tool

A-6 2006 Buell Ulysses: Appendix A

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Part No. HD-94800-26A Connecting Rod Bushing

Reamers and Pilots

Part No. HD-35102 Wrist Pin Bushing Hone (20 mm)

Part No. HD-38515-A Clutch Spring Compressing Tool

and Part No. HD-38515-91 Forcing Screw

Part No. J-5586 Transmission Shaft

Retaining Ring Pliers

Part No. HD-97292-61 Two Claw Puller

Part No. HD-95760-69A Bushing/Bearing Puller Tool Set.

Set includes items 1-5 and 9. Items 6 (HD-95769-69), 7

(HD-95770-69) and 8 (HD-95771-69) are optional.

Part No. HD-39965 Deutsch Terminal Crimp Tool

Part No. HD-41354 Speedometer Tester

2006 Buell Ulysses: Appendix A A-7

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Part No. HD-41609 Amp Terminal Crimp Tool

Part No. HD-47248 Rocker Housing Wrench

Part No. HD-47250 Intake Manifold Wrench

Part No. HD-47258 Rocker Cover Wrench

˙HD-47248

HD-47250

HD-47258

Part No. HD-45847 Cross Plate

Part No. HD-35316-C Main Drive Gear Remover/Installer

and Main Drive Gear Bearing Installer

Part No. HD-38515-A Clutch Spring Compressor

Part No. HD-44750-P29 Panasonic Toughbook

(touch screen) and HD-44750-P50 Panasonic Toughbook

(non-touch screen)

A-8 2006 Buell Ulysses: Appendix A

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Part No. HD-46285 Transmission Assembly Fixture

Part No. HD-47855 Main Drive Gear Needle Bearing

Installer

Part No. HD-95635-46 All-Purpose Claw Puller

(use with HD-95637-46A)

Part No. HD-95637-46A Wedge Attachment fo Claw Puller

(use with HD-95635-46)

Part No. B43982 Transmission Locking Tool

Part No. HD-94660-37B Mainshaft Locknut Wrench

Part No. HD-45926 Clutch Shell Bearing Remover

Part No. B-45676 Sprocket Shaft Seal Installer

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